Summary of the invention
For the deficiencies in the prior art, it is an object of the invention to provide a kind of composite photo-catalyst and preparation method thereof and
Application.
For reaching this goal of the invention, the present invention by the following technical solutions:
On the one hand, the present invention provides a kind of composite photo-catalyst, and described composite photo-catalyst, with porous media as carrier, is filled out
Being filled with photocatalyst aggregate, described composite photo-catalyst is porous three-dimensional network structure, and particle size range is 1-100 μm, described many
The pore size of hole medium is 50-500nm.
The composite photo-catalyst of the present invention had both had higher photocatalysis effect, simultaneously the most non-degradable organic paint film.
The particle diameter of the composite photo-catalyst of the present invention is 1-100 μm, such as 1 μm, 5 μm, 8 μm, 10 μm, 15 μm, 20 μm, 25
μm, 28 μm, 30 μm, 35 μm, 38 μm, 40 μm, 45 μm, 50 μm, 60 μm, 70 μm, 80 μm, 90 μm or 100 μm, preferably 20-40 μm.
Particle size range of the present invention, the size of especially 20-40 μm is relatively low to the requirement of dispersing technology.In general, grain
Footpath is relatively long less than the particle milling time of 20 μm;Less than 1 μm particle dispersion to dispersion intensity and recipe requirements the most very
Height, in the range of less than 1 μm, particle is difficult to scatter, and during storing, easily reunites to micron order;At 20-40
In μ m, particle is more easy to dispersion, and stable storing;The when of higher than 40 μm, easily disperse, it is likely that because particle is too big
Causing sedimentation, and the thickness of major part paint film is both less than 50 μm, the biggest particle can affect paint film appearance.Therefore, in the present invention
In the particle diameter of preferred 20-40 μm.
In the present invention, in described composite photo-catalyst, the pore size of porous media is 50-500nm, such as 50nm,
60nm、70nm、80nm、100nm、120nm、140nm、160nm、180nm、200nm、220nm、250nm、280nm、300nm、
350nm, 400nm, 450nm or 500nm, preferably 50-200nm, such pore diameter range allows little molecule harmful organic substance to pass through
Duct contacts with the photocatalyst of its inside, and under photocatalysis, makes little molecule harmful organic substance be degraded into carbon dioxide and water.By
In porous media such as aerosil, there is adsorption so that the fall of the photocatalyst of composite photo-catalyst of the present invention
Solve efficiency apparently higher than the photocatalyst not improved;On the other hand porous media can avoid photocatalyst directly to contact macromolecule paint
Film, so that paint film is from the catalytic action of light.
Preferably, described porous media is aeroge or derivatives thereof.
Preferably, any during described aeroge is silicon system, carbon system, sulfur system, burning system or metal system aeroge
A kind of or the combination of at least two, preferably silica aerogel, further preferred aerosil.The structure of described aeroge is special
Levy the multi-branched nanoporous three-dimensional net structure being to have high-permeability, have high hole ratio, extremely low density, Gao Bibiao
Area and superelevation pore volume rate.The aperture of this structure provides fixed frame to photocatalyst, and high-specific surface area is conducive to richness
The harmful organic molecule of collection, and then improve photocatalysis efficiency.
Preferably, described photocatalyst is nano-metal-oxide or its alloy with photocatalysis performance, is preferably purple
Outer light-catalysed Detitanium-ore-type TiO2, anatase/rutile mixed type TiO2Or through metal, semimetal, dyestuff or nonmetal
The TiO of the visible light catalytic performance of doping2。
Preferably, any one or the combination of at least two during described metal is gold (Au), silver (Ag) or platinum (Pt);
Preferably, described nonmetal for carbon and/or nitrogen.
Preferably, in composite photo-catalyst of the present invention, the mol ratio of described porous media and photocatalyst be 1:1~
10:1, such as 1:1,2:1,3:1,4:1,5:1,6:1,7:1,8:1,9:1 or 10:1, preferably 5:1.Set this proportion one
Aspect wishes that major part photocatalyst can be all fixed therein by porous media, and organic little point in the absorption air that can try one's best many
It is big that the amount of son, i.e. porous media should be tried one's best;On the other hand, the amount of photocatalyst can not be too low, even if being otherwise enriched substantial amounts of
Harmful organic molecule, if active center (photocatalyst) to also result in photocatalysis effect very little low.If it is less than this scope, the most
The amount of hole medium is very few, enrichment reduce, photocatalysis efficiency also can reduce, and likely have photocatalyst be free on porous be situated between
Beyond matter, and then cause the degraded of paint film;If higher than this scope, photocatalyst content is the lowest, causes active center density the lowest, meeting
The harmful organic molecule degradation efficiency of impact.When both ratios are 5:1 optimum, porous media can more effectively fix photocatalyst,
And do not affect the photocatalysis of photocatalyst.
Photocatalyst aggregate surface free in the present invention, in described composite photo-catalyst, in the vestibule of porous media
Crossing cladding, it is only in the vestibule sticking and being present in porous media, and the aggregate number of this photocatalyst aggregate is random.Excellent
Selection of land, the particle diameter of described photocatalyst aggregate is 5-100nm, such as 5nm, 8nm, 10nm, 20nm, 30nm, 40nm, 50nm,
60nm, 70nm, 80nm, 90nm or 100nm.
On the other hand, the invention provides the preparation method of described composite photo-catalyst, described method comprises the steps:
(1) photocatalyst is scattered in porous media, hydrolysis, aging, dry, obtain being combined of porous media and photocatalyst
Body;
(2) porous media step (1) prepared is pulverized with the complex of photocatalyst, burns at 500 DEG C-900 DEG C
Tie more than 4 hours;
(3) sintered product of step (2) is disperseed in a solvent, then carry out particulate abrasive and obtain composite photocatalyst
Agent slurry, i.e. obtains described composite photo-catalyst.
The temperature of step (1) described hydrolysis is 30-50 DEG C, such as 30 DEG C, 33 DEG C, 35 DEG C, 38 DEG C, 40 DEG C, 43 DEG C, 45
DEG C, 48 DEG C or 50 DEG C.
Preferably, the time of step (1) described hydrolysis is 10-30 hour, such as 10 hours, 12 hours, 15 hours, 18 little
Time, 20 hours, 23 hours, 25 hours, 28 hours or 30 hours.
Preferably, the described aging temperature of step (1) is 50-70 DEG C, such as 50 DEG C, 53 DEG C, 55 DEG C, 58 DEG C, 60 DEG C, 63
DEG C, 65 DEG C, 68 DEG C or 70 DEG C.
Preferably, step (1) the described aging time is 10-30 hour, such as 10 hours, 12 hours, 15 hours, 18 little
Time, 20 hours, 23 hours, 25 hours, 28 hours or 30 hours.
The porous media that step (1) obtains has loose structure with the complex of photocatalyst aggregate, and has three-dimensional vertical
Body structure, such as Nidus Vespae, TiO2It is distributed in the hole of gel, as ovum stayed by Nidus Vespae.
The temperature of step (2) described sintering is 500 DEG C-900 DEG C, such as 500 DEG C, 530 DEG C, 550 DEG C, 580 DEG C, 600 DEG C,
630 DEG C, 650 DEG C, 680 DEG C, 700 DEG C, 730 DEG C, 750 DEG C, 780 DEG C, 800 DEG C, 830 DEG C, 850 DEG C, 880 DEG C or 900 DEG C.
The time of step (2) described sintering is more than 4 hours, such as 4 hours, 4.5 hours, 5 hours, 5.5 hours, 6 little
Time, 6.5 hours, 7 hours, 7.5 hours, 8 hours, 8.5 hours, 9 hours, 9.5 hours, 10 hours, 10.5 hours, 11 hours,
11.5 hours or 12 hours etc., preferably 4-8 hour.
Step (2) carries out the purpose of high temperature sintering and is 2 points: one is so that porous media (such as aeroge) aperture collapses
Collapse, reduce pore size, it is ensured that photocatalyst TiO2The resin that also limit big particle diameter while not flowing out enters, but will not shadow
Ring the entrance of small molecule organic material (major part harmful substance is all small organic molecule);Two is after porous media caves in, many
Hole Media density rises, and can be dispersed in water, and then can preferably apply in water paint.
In step (2), if the temperature of high temperature sintering less than 500 DEG C or time less than 4h time, porous media is (such as
Aeroge) aperture caves in not, and can cause caving in of porous media skeleton higher than 900 DEG C, affect properties of catalyst.
Preferably, step (3) described solvent is deionized water.
In the present invention, step (3) described dispersion can utilize methods known in the art to carry out, in dispersive process also
Wetting dispersing agent, such as SN-5040 can be added, to promote dispersion.Additionally, particulate abrasive can apply means known in the art
Carry out, such as, can add the zirconium pearl (diameter 2mm) of 2-3 times of formulation weight ratio in system, then at 2500rpm-3000rpm
Under granule is ground, during need condensed water.
Preferably, after particulate abrasive, the size controlling of composite photo-catalyst in described composite photo-catalyst slurry
For 1-100 μm, such as 1 μm, 5 μm, 8 μm, 10 μm, 15 μm, 20 μm, 25 μm, 28 μm, 30 μm, 35 μm, 38 μm, 40 μm, 45 μm,
50 μm, 60 μm, 70 μm, 80 μm, 90 μm or 100 μm, preferably 20-40 μm.The present invention can be by known in the art ground
The control method of journey controls the particle diameter of described composite photo-catalyst slurry in 1-100 μm, is preferably controlled within 20-40 μm, this
The particle diameter of sample makes particle easily disperse, and the requirement to dispersing technology is relatively low, and stable storing.
On the other hand, the invention provides a kind of light catalyzed coating, it contains answering according to any one of claim 1-6
Close photocatalyst.
Preferably, described composite photo-catalyst addition in coating is 1-20%, such as 1%, 2%, 3%, 4%,
5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19% or 20%,
Preferably 5-12%.
The composite catalyst of the present invention is applied and can prepare light catalyzed coating to coating.Wherein said coating is for including
Water paint and oil paint, preferably water paint, the curing mode of coating can be normal temperature cure, heat baking-curing or purple
Outer solidification.
Preferably, the film forming matter of described coating can be conventional macromolecule filming material, such as, can be resin, institute
State resin and include but not limited to alkyd resin, polyester resin, Corvic, acrylic resin, styrene-acrylic resin, siliceous propylene
Any one or the combination of at least two in acid resin, epoxy resin or polyurethane resin, it is also possible to include their blending
Resin (referring to the mixture of two kinds of resins) as and be not limited to epoxy-acrylic resin, polyurethane-acrylic resin etc..Described one-tenth
Membrane substance can also is that emulsion, described emulsion include but not limited to styrene-acrylic emulsion, pure-acrylic emulsion, polyaminoester emulsion, alkyd emulsion
Or any one or the mixture of at least two in epoxy aqueous dispersion or dispersion corresponding to described mixture.
The composite catalyst of the present invention is applied to coating, the photocatalysis to little molecule harmful organic substance can kept
While effect, it is to avoid photocatalyst directly contacts macromolecule paint film, so that paint film is from the catalytic action of light.
Relative to prior art, the method have the advantages that
The catalytic efficiency of the composite photo-catalyst of the present invention is high, easily disperses, adds the composite photo-catalyst of the present invention
Coating, while keeping photocatalysis effect to little molecule harmful organic substance, it is to avoid the degraded of organic paint film, therefore paint film
Ageing-resistant performance suitable with the blank paint film not adding photocatalyst, this paint film has long-acting photocatalysis performance.
The composition weight proportioning of the photocatalyst of the preparation of embodiment 1-7 and comparative example 1-12 is as shown in Table 1 and Table 2.
Table 1
Table 2
Application examples 1
This application examples 1 is in coating body by the photocatalyst applications prepared by embodiment 1-7 and comparative example 1-11
System, prepares coating 1-18, as blank, prepares organic varnish being added without the coating (coating 19) of photocatalyst
Film.
Coating 1-18 that the photocatalyst prepared by embodiment 1-7 and comparative example 1-11 prepares and blank
Each constituent content of coating 19 is as shown in Table 3 and Table 4.
Table 3
Table 4
The present invention utilizes coating to the light degradation speed of methylene blue to weigh photocatalysis effect, the light degradation of methylene blue
Speed is that the gray scale difference before and after testing according to Q-UV is weighed: shoot methylene blue on paint film under fixed light source with camera
Photo, analyzes and calculates its grey scale change by the photo imagej obtained, and then with gray scale difference as abscissa, the testing time is
Vertical coordinate is mapped, and slope is the light degradation speed of methylene blue.The light degradation speed of coating is to paint before and after testing according to Q-UV
The weight difference of film is weighed, and weighs the ageing-resistant performance of paint film with this.Test condition is: emittance: 0.71W/m2
(4 fluorescent tubes);Test temperature: 60 DEG C;Radiation wavelength: UVB-313nm;Photographic light sources: D65, test result is as shown in table 5.
Table 5
Test result shown in table 5 indicates photocatalysis performance and the resistance to ag(e)ing of the light catalyzed coating of different formulations system
Energy.Wherein, methylene blue degradation rate is the highest, represents photocatalysis effect the strongest;Paint film weight-loss ratio is the highest, and photocatalyst pair is described
The damage capability of paint film is the strongest, and the most ageing-resistant ability is the poorest.
Can be drawn by the test result of table 5, coating 15-17 is owing to only adding pure TiO2So that it is ageing-resistant effect is poor,
Cause the loss of paint film weight bigger;Due to SiO in coating 8-102With TiO2Physical mixed so that it is ageing-resistant effect and coating
The ageing-resistant effect of 15-17 is suitable.And the ageing-resistant effect of the coating 1-7 that composite photo-catalyst prepared by the present invention prepares
It is substantially better than the above two, not only there is higher methylene blue degradation rate, and there is relatively low paint film weight-loss ratio, paint film weight
Amount loss is considerably less, and ageing-resistant performance is suitable with the coating 18-19 not adding photocatalyst.Illustrate that the photocatalyst of the present invention can
With while keeping the photocatalysis effect to little molecule harmful organic substance, it is to avoid the degraded to organic paint film.And from photocatalysis
Say in performance, use N hydridization TiO2The catalytic performance of photocatalyst preferable, blank (i.e. coating 19) minimum.This
Bright technology of preparing is applicable to various nano-TiO2, to TiO of the same race2For, the photocatalysis of composite photo-catalyst prepared by the present invention
Effect is preferable, and the degraded to paint film is minimum.
And when in photocatalyst preparation process, sintering temperature is too low, fail to make aeroge aperture cave in, variable density is little,
Reduce with the affinity of water;Aperture is not shunk, and photocatalyst in use dissociates out, and then degraded paint film so that paint film
Degradation rate raises (coating 11);When sintering temperature is too high, aeroge structure collapse, organic molecule substantially cannot be with photocatalyst
Contact, therefore there is no photocatalysis effect (coating 12), now photocatalysis effect and the blank i.e. photocatalysis effect phase of coating 19
When.As photocatalyst SiO2And TiO2Mol ratio excessive or too small time (such as coating 13, coating 14), its photocatalysis effect is poor,
Analyzing reason is SiO2As porous media, if its content is very few, enrichment reduces, and photocatalysis efficiency can be caused to reduce, and
Very likely result in photocatalyst to be free on beyond porous media, and then cause the degraded of paint film;If TiO2Photocatalyst content is the lowest,
The density causing photocatalyst is the lowest, can affect harmful organic molecule degradation efficiency.
Application examples 2
When application examples 2 is to be added to coating system by different amounts of composite photo-catalyst, investigate Different adding amount to painting
The photocatalysis of material and the impact of ageing-resistant performance.Should prepare coating a-g in use-case 2, concrete formulation for coating material forms such as
Shown in table 6, the photocatalysis and the ageing-resistant performance result that record coating are as shown in table 7.
Table 6
Table 7
From the result of table 7 it follows that (1) is for composite photo-catalyst prepared by the present invention, consumption is the highest, and light is urged
Change effect the best, and do not interfere with paint film stability;(2) the pure TiO to unmodified mistake2For: photocatalysis effect is less than relatively
Composite photo-catalyst (the equivalent TiO answered2Content), paint film is degraded apparently higher than the composite photo-catalyst of the present invention, along with
The rising of its consumption, photocatalyst effect improves, but paint film stability is deteriorated (coating d, e, f).
Applicant states, the present invention illustrates the process of the present invention by above-described embodiment, but the present invention not office
It is limited to above-mentioned processing step, does not i.e. mean that the present invention has to rely on above-mentioned processing step and could implement.Art
Technical staff is it will be clearly understood that any improvement in the present invention, and equivalence to raw material selected by the present invention is replaced and auxiliary element
Interpolation, concrete way choice etc., within the scope of all falling within protection scope of the present invention and disclosure.