CN106179152A - 一种具有振动功能与调节功能的搪玻璃反应罐 - Google Patents

一种具有振动功能与调节功能的搪玻璃反应罐 Download PDF

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CN106179152A
CN106179152A CN201610677721.5A CN201610677721A CN106179152A CN 106179152 A CN106179152 A CN 106179152A CN 201610677721 A CN201610677721 A CN 201610677721A CN 106179152 A CN106179152 A CN 106179152A
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tank body
thermometer
motor
function
steam
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李江平
王玉平
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ANQING YULONG RUBBER & PLASTIC MACHINERY Co Ltd
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ANQING YULONG RUBBER & PLASTIC MACHINERY Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/02—Apparatus characterised by being constructed of material selected for its chemically-resistant properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053—Details of the reactor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18—Stationary reactors having moving elements inside
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/28—Moving reactors, e.g. rotary drums
    • B01J19/285—Shaking or vibrating reactors; reactions under the influence of low-frequency vibrations or pulsations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00002—Chemical plants
    • B01J2219/00004—Scale aspects
    • B01J2219/00006—Large-scale industrial plants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00051—Controlling the temperature
    • B01J2219/00054—Controlling or regulating the heat exchange system
    • B01J2219/00056—Controlling or regulating the heat exchange system involving measured parameters
    • B01J2219/00058—Temperature measurement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00162—Controlling or regulating processes controlling the pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00189—Controlling or regulating processes controlling the stirring velocity

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Abstract

本发明公开了一种具有振动功能与调节功能的搪玻璃反应罐，属于搪玻璃反应装置技术领域。它包括罐体、罐盖、蒸汽进口、带有搅拌桨叶的搅拌器、电机、电控箱、转速传感器、电磁振动器，所述电机与搅拌器相连，电控箱与电机电相连，转速传感器安装于搅拌器底部搅拌浆叶上，所述罐体内设有穿过罐盖竖直置于罐体内的温度计I，所述罐体上还设有蒸汽出口，所述蒸汽出口设有压力表和自动泄压阀，所述罐体的下部设有水平放置于罐体内的温度计II，所述电磁振动器安装于罐体底部。本发明具有结构简单，能精准的控制反应温度及压强，降低劳动力的优点。

Description

一种具有振动功能与调节功能的搪玻璃反应罐
技术领域
本发明涉及一种具有振动功能与调节功能的搪玻璃反应罐，属于搪玻璃反应装置技术领域。
背景技术
具有振动功能与调节功能的搪玻璃反应罐设备是将含高二氧化硅的玻璃，衬在钢制容器的内表面，经高温灼烧而牢固地密着于金属表面。常用于石油化工、橡胶、农药、染料、医药等行业，用以完成磺化、硝化、氢化、烃化、聚合、缩合等工艺过程，以及有机染料和中间体的许多其它工艺过程的反应设备。现有技术中具有振动功能与调节功能的搪玻璃反应罐中只有通过罐盖上的孔插入的一支温度计，由于温度计的长度和罐体结构的限制，这种温度计的配置并不能十分精确的测出反应罐内反应液体的温度，当反应溶液较少时，温度计的下端不能没入反应溶液中，就无法测量反应罐内反应溶液的温度，并且不能根据实时温度来改变搅拌的效率与速率，搅拌效率低。
发明内容
本发明所要解决的技术问题在于提供一种具有振动功能与调节功能的搪玻璃反应罐，它具有结构简单，使用安全，能精确测出具有振动功能与调节功能的搪玻璃反应罐内的液体的温度的特点并且能够根据实时温度来改变搅拌的效率与速率、搅拌效率高。
本发明所要解决的技术问题采取以下技术方案来实现：
一种具有振动功能与调节功能的搪玻璃反应罐，其特征在于：包括罐体、罐盖、蒸汽进口、带有搅拌桨叶的搅拌器、电机、电控箱、转速传感器，所述电机与搅拌器相连，电控箱与电机电相连，转速传感器安装于搅拌器底部搅拌浆叶上，所述罐体内设有穿过罐盖竖直置于罐体内的温度计I，所述罐体上还设有蒸汽出口，所述蒸汽出口设有压力表和自动泄压阀，所述罐体的下部设有水平放置于罐体内的温度计II，所述电磁振动器安装于罐体底部。
所述温度计I和温度计II分别置于搅拌器的两侧。
所述温度计II置于搅拌桨叶的上方。
本发明的有益效果是：本发明结构简单，在罐体内的上部和下部分别装有温度计I和温度计II，能够更加精准的测出反应罐内的温度，从而能更加精准的控制反应温度，提高工作效率；结合转速传感器的数据与反应温度通过电控箱控制电机的转速从而更好的调整搅拌速度，启动电磁振动器，罐内的液体翻滚振动更加有利于搅拌均匀，提高搅拌效率，蒸汽出口处设有压力表和自动泄压阀，能自动控制反应罐内的压强，自动化程度高，减少劳动力。
附图说明
图1为本发明结构示意图。
图中：罐体1，罐盖2，搅拌桨叶3，搅拌器4，电机5，温度计I6，蒸汽出口7，蒸汽进口8，压力表9，自动泄压阀10，温度计II11，转速传感器12，电磁振动器13。
具体实施方式
为了对本发明的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体图示，进一步阐述本发明。
如图1所示，一种具有振动功能与调节功能的搪玻璃反应罐，它包括罐体1，罐盖2，蒸汽进口8，带有搅拌桨叶3的搅拌器4，与搅拌器4相连的电机5，电控箱，转速传感器12，电控箱与电机5电相连，转速传感器12安装于搅拌器4底部搅拌浆叶3上，穿过罐盖2竖直置于罐体1内的温度计I6，罐体1上还设有蒸汽出口7，蒸汽出口7设有压力表9和自动泄压阀10，罐体1的下部设有水平放置于罐体1内的温度计II 11，所述电磁振动器安装于罐体内底部。
温度计I6和温度计II 11分别置于搅拌器4的两侧。
温度计II11置于搅拌桨叶3的上方。
在罐体1内的上部和下部分别装有温度计I6和温度计II11，能够更加精准的测出反应罐内的温度，从而能更加精准的控制反应温度，提高工作效率；结合转速传感器12的数据与反应温度通过电控箱控制电机5的转速从而更好的调整搅拌速度，启动电磁振动器13，罐内的液体翻滚振动更加有利于搅拌均匀，提高搅拌效率，蒸汽出口7处设有压力表9和自动泄压阀10，能自动控制反应罐内的压强，自动化程度高，减少劳动力。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

1.一种具有振动功能与调节功能的搪玻璃反应罐，其特征在于：包括罐体、罐盖、蒸汽进口、带有搅拌桨叶的搅拌器、电机、电控箱、转速传感器、电磁振动器，所述电机与搅拌器相连，电控箱与电机电相连，转速传感器安装于搅拌器底部搅拌浆叶上，所述罐体内设有穿过罐盖竖直置于罐体内的温度计I，所述罐体上还设有蒸汽出口，所述蒸汽出口设有压力表和自动泄压阀，所述罐体的下部设有水平放置于罐体内的温度计II，所述电磁振动器安装于罐体底部。
2.根据权利要求1所述一种具有振动功能与调节功能的搪玻璃反应罐，其特征在于：所述温度计I和温度计II分别置于搅拌器的两侧。
3.根据权利要求1所述一种具有振动功能与调节功能的搪玻璃反应罐，其特征在于：所述温度计II置于搅拌桨叶的上方。
CN201610677721.5A 2016-08-16 2016-08-16 一种具有振动功能与调节功能的搪玻璃反应罐 Pending CN106179152A (zh)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6135831A (ja) * 1984-07-28 1986-02-20 Konishiroku Photo Ind Co Ltd 高分子の溶解方法
CN2267856Y (zh) * 1996-06-14 1997-11-19 曹营军 多功能化工单元集成反应器
CN203469996U (zh) * 2013-08-28 2014-03-12 云南锦润生物科技有限公司 一种磁力反应釜
CN204619922U (zh) * 2014-12-25 2015-09-09 江苏常州酞青新材料科技有限公司 一种双层智能反应釜

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6135831A (ja) * 1984-07-28 1986-02-20 Konishiroku Photo Ind Co Ltd 高分子の溶解方法
CN2267856Y (zh) * 1996-06-14 1997-11-19 曹营军 多功能化工单元集成反应器
CN203469996U (zh) * 2013-08-28 2014-03-12 云南锦润生物科技有限公司 一种磁力反应釜
CN204619922U (zh) * 2014-12-25 2015-09-09 江苏常州酞青新材料科技有限公司 一种双层智能反应釜

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