CN106178638A - Filter - Google Patents

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Publication number
CN106178638A
CN106178638A CN201510237362.7A CN201510237362A CN106178638A CN 106178638 A CN106178638 A CN 106178638A CN 201510237362 A CN201510237362 A CN 201510237362A CN 106178638 A CN106178638 A CN 106178638A
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China
Prior art keywords
woven fabrics
mentioned
blood
average fiber
filter
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CN201510237362.7A
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Chinese (zh)
Inventor
杨海兵
田村雄
田村雄一
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ZHANGJIAGANG GAOLITE MEDICAL DEVICES Co Ltd
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ZHANGJIAGANG GAOLITE MEDICAL DEVICES Co Ltd
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Publication of CN106178638A publication Critical patent/CN106178638A/en
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Abstract

The present invention provides a kind of filter, there is the filtering material of lamellar, filtering material is housed in the container of the outlet being provided with the entrance of blood and blood, to be divided into the space of entrance side and the space of outlet side in container and be used for the leukocyte removing in blood, filtering material is formed by the non-woven fabrics laminated multi-layer of comprise the 1st, the 2nd and the 3rd different non-woven fabrics of average fiber footpath more than 3 kinds;1st~the 3rd non-woven fabrics according to the 1st, the 2nd, the order of the 3rd non-woven fabrics arranges towards outlet side from entrance side;Average fiber footpath according to the 1st, the 2nd, the order of the 3rd non-woven fabrics diminish, respectively 6 μm~30 μm, 3 μm~7 μm, 1 μm~4 μm;Having on the surface of the fiber of at least one non-woven fabrics in 1st~the 3rd non-woven fabrics containing nonionic hydrophilic group and the polymer covering of alkalescence nitrogen-containing functional group, the content of the basic nitrogen atom of above-mentioned cover layer is 0.2~8.0 weight %.Thus improve the wettability for blood.

Description

Filter
Technical field
The present invention relates to the filter for removing the leukocyte in blood.
Background technology
Generally, it is little that the whole blood taked from blood donor is separated into red cell preparation, blood The blood component preparations such as plate preparation, blood plasma preparation are also stored, and are used for afterwards transfusing blood.Separately Outward, small condensation product contained by these Blood Preparationses, leukocyte be cause various respectively Therefore these undesirable constituentss, are removed before blood transfusion by the reason of the transfusion adverse effects of sample, The situation carrying out the most again transfusing blood increases.In recent years, leukocyte is particularly removed Necessity extensively recognized, will all of blood transfusion Blood Preparations be implemented white thin The country of born of the same parents are used further to blood transfusion situation legalization after removing process increases.Make For the method removing leukocyte for autoblood preparation, method most commonly is with white thin Blood Preparations is processed by the filter that born of the same parents remove.Remove as leukocyte Filter, generally uses and filtering material is housed the type constituted in a reservoir, should Filtering material is made up of non-woven fabrics, porous plastid.
But, in the case of resinous non-woven fabrics, with moistening during contacting blood Property is bad, has a problem in that filtration time length, cannot utilize whole filtering surface Long-pending.
Summary of the invention
Here, in view of the above-mentioned problems, it is an object of the invention to improve for removing The wettability for blood of the filter of the leukocyte in blood, shortens and filters Time, effectively utilize filter, improve the performance removing leukocyte.
The present invention provides filter, and it has the filtering material of lamellar, the mistake of this lamellar Filtering material is housed in the container of the outlet being provided with the entrance of blood and blood, is used for The space of entrance side and the space of outlet side will be divided in said vesse and be used for removing Leukocyte in blood, it is characterised in that above-mentioned filtering material is laminated multi-layer nonwoven Cloth and formed, this multi-layer nonwoven fabrics is to comprise the 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd Non-woven fabrics at the non-woven fabrics of interior more than 3 kinds, the average fiber footpath of above-mentioned 1st non-woven fabrics, The average fiber footpath of the 2nd non-woven fabrics and the average fiber footpath of the 3rd non-woven fabrics are the most different;On State the 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd non-woven fabrics according to above-mentioned 1st non-woven fabrics, on State the 2nd non-woven fabrics, above-mentioned 3rd non-woven fabrics order from above-mentioned entrance side towards above-mentioned go out Mouth side is arranged;The average fiber footpath of above-mentioned 1st non-woven fabrics, the average fibre of the 2nd non-woven fabrics Dimension footpath and the 3rd non-woven fabrics average fiber footpath according to above-mentioned 1st non-woven fabrics, the above-mentioned 2nd Non-woven fabrics, the order of above-mentioned 3rd non-woven fabrics diminish;The average fibre of above-mentioned 1st non-woven fabrics Dimension footpath is 6 μm~30 μm;The average fiber footpath of above-mentioned 2nd non-woven fabrics is 3 μm~7 μm;The average fiber footpath of above-mentioned 3rd non-woven fabrics is 1 μm~4 μm;1st non-woven fabrics, 2nd non-woven fabrics, the 3rd non-woven fabrics have on the surface of the fiber of at least one non-woven fabrics Containing nonionic hydrophilic group and the polymer covering of alkalescence nitrogen-containing functional group, above-mentioned The content of the basic nitrogen atom of cover layer is 0.2 weight %~8.0 weight %.
In the filtering material of this filter, with average fiber footpath from upstream side (entrance Side) towards downstream (outlet side) go the mode being sequentially reduced configure the 1st non-woven fabrics~ 3rd non-woven fabrics.Thus, even if create coagulum in blood, it is also possible to utilize The non-woven fabrics of the upstream side that eyelet is bigger catches coagulum, makes arrival eyelet less The coagulum of the non-woven fabrics in downstream reduces.Thereby, it is possible to suppression filtering material because of The blocking that coagulum causes.It is set to especially by by the average fiber footpath of the 1st non-woven fabrics 6 μm~30 μm, the average fiber footpath of the 2nd non-woven fabrics is set to 3 μm~7 μm, by the 3rd The average fiber footpath of non-woven fabrics is set to 1 μm~4 μm, it is possible to the most reliably seek to press down The blocking of filtering material processed.And in the 1st non-woven fabrics, the 2nd non-woven fabrics, the 3rd non-woven fabrics Have containing nonionic hydrophilic group and alkali on the surface of the fiber of at least one non-woven fabrics The polymer covering of property nitrogen-containing functional group, containing of the basic nitrogen atom of above-mentioned cover layer Amount is 0.2 weight %~8.0 weight % such that it is able to improve non-woven fabrics for blood The wettability of speech.
It addition, the fiber of the 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd non-woven fabrics can also wrap Containing polyester (polyester).By so using the fiber comprising polyester, it is possible to obtain The 1st non-woven fabrics that fiber footpath is stable~the 3rd non-woven fabrics.
It addition, filtering material is with crushing of ventilating as 600Pa~the mode of 1300Pa adjusts The number of the 1st non-woven fabrics, the number of the 2nd non-woven fabrics, the number of the 3rd non-woven fabrics are also carried out The filtering material being laminated such that it is able to obtain mobility and remove leukocyte performance Between the good filter of balance.
Alternatively, it is also possible to make in the 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd non-woven fabrics extremely The critical wetting surface tension of few a kind of non-woven fabrics is more than 70dyn/cm.Such face The non-woven fabrics of boundary's Wetting Surface Tension is able to ensure that the stable moistening for blood Property.
It addition, in the filter of the present invention, it is possible to so that the thickness of the 1st non-woven fabrics Summation is the 3%~70% of the gross thickness of filtering material.By make eyelet bigger the 1st Non-woven fabrics is thicker, it is possible to more catch coagulum with the 1st non-woven fabrics, it is possible to further Suppression blocking.
It addition, in the filter of the present invention, it is possible to so that the thickness of the 3rd non-woven fabrics Summation is the 20%~90% of the gross thickness of filtering material.By make eyelet less the 3rd Non-woven fabrics is thicker, it is possible to more catch leukocyte with the 3rd non-woven fabrics, it is possible to increase white Cell removing performance.
Use the present invention, using the teaching of the invention it is possible to provide one can shorten filtration time and remove white thin The filter of born of the same parents' excellent performance.
Accompanying drawing explanation
Fig. 1 is the front view of an embodiment of the filter representing the present invention.
Fig. 2 is the sectional view of the II-II line along Fig. 1.
Fig. 3 is the side view of the filtering material of the filter representing Fig. 1.
Description of reference numerals
30, filtering material;31a, the 1st non-woven fabrics;32a, the 2nd non-woven fabrics;33a、 3rd non-woven fabrics;40, filter;41a, inlet portion;41b, export department;42, hold Device.
Detailed description of the invention
Hereinafter, with reference to Fig. 1~Fig. 3 to the filter 40 as embodiments of the present invention Illustrate.It addition, blood described below contain blood transfusion whole blood preparation, The Blood Preparationses such as red cell preparation, platelet transfusion, blood plasma preparation.It addition, with Under explanation in, " fresh blood " refers to start the blood within 24 hours from blood sampling, " protects Deposit blood " refer to start to save the blood of more than 1 day from blood sampling.
As shown in Figures 1 and 2, filter 40 includes: filtering material 30, and it is used for will Preserve the leukocyte in the blood of blood to remove;Entrance side container 43 and outlet side container 44, Both are oppositely disposed across filtering material 30;The inlet portion 41a of blood, it is located at entrance Side container 43;The export department 41b of blood, it is located at outlet side container 44.Utilize entrance Side container 43 and outlet side container 44 form container 42, and container 42 is such as by Merlon (polycarbonate:PC) constitute.
Filtering material 30 is made up of cropped conglobate non-woven fabrics, is positioned at entering of circle Between mouth side container 43 and outlet side container 44.Filtering material 30 is to mark off inlet portion The mode in the space of 41a side and the space of export department 41b side configures, will be from inlet portion 41a Aggregation (condensation product), leukocyte in the blood flowed into remove, and by blood from going out Oral area 41b discharges.
The mouth of pipe (nozzle) 41c of inlet portion 41a than by the outer rim of entrance side container 43 and Weld portion 41e that the outer rim of outlet side container 44 is fused with one another highlights laterally.Separately Outward, the mouth of pipe 41d of export department 41b holds than by outer rim and the outlet side of entrance side container 43 Weld portion 41e that the outer rim of device 44 is fused with one another highlights laterally.Result, it is easy to By mouth of pipe 41c and the pipe of export department 41b of the conduit that passes through for blood and inlet portion 41a Mouth 41d connects, it is easy to carry out the connection of blood circuit.It addition, in the present embodiment, The mouth of pipe 41d of the mouth of pipe 41c and export department 41b of inlet portion 41a all than weld portion 41e to Protruding outside, but can also only have one of them mouth of pipe than weld portion 41e laterally Prominent.
It addition, filter 40 includes: inlet side edge holder 43a, it is along entrance The periphery of side container 43 is arranged, and prominent to the inner side of entrance side container 43, and with Filtering material 30 contacts;Outlet side edge holder 44a, it clamps with inlet side edge Part 43a relatively and prominent to the inner side of outlet side container 44, and by with entrance side Edge holder 43a cooperation and compressed filtering material 30, thus the spilling of anti-Hemostatic Oral Liquid.Separately Outward, in the present embodiment, entrance side container 43 and outlet side container 44 are circular, Therefore, inlet side edge holder 43a and outlet side edge holder 44a is also circular, When entrance side container 43 and outlet side container 44 are other the shape such as oval, entrance Lateral edges holder 43a and outlet side edge holder 44a is and this entrance side container 43 And other the shape such as the corresponding ellipse of the shape of outlet side container 44.
The outer surface 43b of entrance side the container 43 and outer surface 44b of outlet side container 44 is There is fine concavo-convex matsurface.By being set to matsurface, desirably prevent AC and go out The outer surface 43b of entrance side container 43 during bacterium (autoclaving, autoclaving) And the outer surface 44b of outlet side container 44 and bags of blood adhesion, thus, this embodiment party In formula, to utilizing ester moulding to form entrance side container 43 and outlet side container 44 Time the mould of injection molded that used implement the process for forming matsurface, Formed by the transfer of the matsurface of this mould during injection molded entrance side container 43 and The matsurface of outlet side container 44.But it is also possible to do not implement this surface process and in Do not form the form of the matsurface wanted.Alternatively, it is also possible to do not forming matsurface Carry out injection molded under state and after injection molded, implement surface process and formed Matsurface.
Entrance side container 43 inner surface, i.e. with the side faced by filtering material 30 Being formed on surface: entrance side top board face 43c, it is by inlet side edge holder 43a Surround;Entrance side rib 43d, it is prominent and and filter material from entrance side top board face 43c Material 30 abuts and is formed for blood between entrance side top board face 43c and filtering material 30 The gap S1 of flowing;Flow passage groove 43e of lengthwise, it connects with inlet portion 41a.Entrance Side rib 43d is concentric circles with the projection of arc-shaped from the center of entrance side container 43 Configuration and, be set across the mode that flow passage groove 43e is symmetrical.
It addition, outlet side container 44 inner surface, i.e. with filtering material 30 faced by It is formed on the surface of side: outlet side top board face 44c, it is clamped by outlet side edge Part 44a surrounds;Outlet side rib 44d, its prominent from outlet side top board face 44c and with mistake Filtering material 30 abuts and is formed between outlet side top board face 44c and filtering material 30 and supply The gap S2 of blood flowing;Flow passage groove 44e of lengthwise, it connects with export department 41b. Export the side rib 44d projection with arc-shaped from the center of outlet side container 44 in one heart Round shape configuration and, be set across the mode that flow passage groove 44e is symmetrical.
Here, by the distance between entrance side top board face 43c and outlet side top board face 44c It is set to L, by the top contacted with filtering material 30 that comprises entrance side rib 43d Plane Fa and the top contacted with filtering material 30 comprising outlet side rib 44d Distance between plane Fb is set to Dr, by inlet side edge holder 43a and outlet side When distance between edge holder 44a is set to Ds, Dr is the 65%~85% of L, and Ds is L 30%~45%, Ds is the 45%~55% of Dr.
It addition, the height of entrance side rib 43d is set to Ha, the height of side rib 44d will be exported When degree is set to Hb, L is 8mm~11mm, and Ha is 0.8mm~1.5mm, and Hb is 0.8mm~1.5mm.It addition, by the width with the gap S1 formed by entrance side rib 43d Spend suitable entrance side rib spacing be set to Pa, by with by the gap that formed of outlet side rib 44d When the outlet side rib spacing that the width of S2 is suitable is set to Pb, Pa is 2.5mm~5mm, Pb is 2.5mm~5mm.Use this structure, it is possible to be effectively prevented filtering material 30 Contact, by substantially ensuring that with entrance side top board face 43c or outlet side top board face 44c The space of gap S1, S2, it is possible to prevent the rate of filtration from declining.
The most in the present embodiment, spacing Pa is more than spacing Pb.Use this structure, Entrance side rib spacing is relatively big and can utilize filter area significantly, even if containing assembling When the blood of thing (condensation product) enters into entrance side, it is also possible to suppression blocks. It addition, in the present embodiment, the Ha as the height of entrance side rib 43d is used for out The Hb of the height of mouth side rib 44d is high.Use this structure, the filter area ratio of entrance side The filter area of outlet side is big, even if the blood containing aggregation (condensation product) enters During to entrance side, it is also possible to suppression blocks.
It addition, inlet portion 41a be set to entrance side container 43 protruding outside, with comprising The inside that entrance side top board face 43c carrys out cutting inlet portion 41a at interior imaginary plane Fc is empty Between and imaginary flow path space Sa is specified and to in flow path space Sa When the sectional area in the cross section that the blood stream of blood of flowing is orthogonal carries out regulation, stream is empty Between Sa there is sectional area diminishing district on the direction along the blood stream of blood Territory.Use this structure, though containing the blood of aggregation (condensation product) enter into into During mouth side, it is also possible to suppression blocks.
It addition, export department 41b be set to outlet side container 44 protruding outside, with comprising The inside that outlet side top board face 44c carrys out cutting export department 41b at interior imaginary plane Fd is empty Between and imaginary flow path space Sb is specified and to in flow path space Sb When the sectional area in the cross section that the blood stream of blood of flowing is orthogonal carries out regulation, stream is empty Between there is the region that sectional area is gradually increased on the direction along the blood stream of blood.
Filtering material 30 is formed by 3 filter courses of stacking.That is, filtering material 30 There is the 1st filter course the 31, the 2nd filter course the 32 and the 3rd filter course 33 stacked gradually.Cross Filtering material 30 is positioned at inlet portion 41a side with the 1st filter course 31, the 3rd filter course 33 is positioned at Oral area 41b side towards being housed in container 42.
It addition, filtering material 30 has at inlet side edge holder 43a and outlet side Ring-type boundary portion 30a being compressed to form under the cooperation of edge holder 44a, by border When the internal diameter of portion 30a is set to R, R is 60mm~75mm, for representing the R of flatness / L is 5~10.By using such structure, it is easy to obtain the balance of the rate of filtration. It addition, in the present embodiment, boundary portion 30a is circular, but can also be ellipse The round shape waiting other, boundary portion 30a is that the interior diameter R during shape beyond circle is Refer to maximum gauge.
Then, in further detail filtering material 30 is illustrated with reference to Fig. 3.As above Described, filtering material 30 in the form of sheets include the 1st filter course the 31, the 2nd filter course 32 and 3rd filter course 33.1st filter course 31 is to be the nonwoven about 8 μm by average fiber footpath The bigger filter course of eyelet that cloth is constituted, is mainly used in catching the cohesion contained by blood The coagulums such as thing (aggregation).2nd filter course 32 is to be 5 μm by average fiber footpath The barrel hole size that the non-woven fabrics of left and right is constituted is moderate filter course, is mainly used in The more tiny coagulum etc. having passed through the 1st filter course 31 is caught.3rd filters Layer 33 is to be that the eyelet that the non-woven fabrics about 2 μm is constituted is less by average fiber footpath Filter course, is mainly used in catching the leukocyte in blood.
1st filter course 31 both can be formed by the non-woven fabrics of 1 lamellar, it is also possible to passes through The non-woven fabrics stacking of multiple lamellars of the same race or the most of the same race and formed.Equally, the 2nd Filter course the 32 and the 3rd each filter course of filter course 33 is the most all both can be by the nothing of 1 lamellar Spin cloth to be formed, it is also possible to by the nonwoven layer of multiple lamellars of the same race or the most of the same race Fold and formed.Formed by non-woven fabrics stacking the most of the same race 1st filter course 31, When 2 filter courses 32 or 3 filter course 33, preferably with average fiber footpath from inlet portion 41a Side (upstream side) goes the mode diminished successively to join towards export department 41b side (downstream) Put each non-woven fabrics.It addition, Fig. 3 shows that the 1st filter course the 31~the 3rd filter course 33 is respectively The example formed by 3 sheet-like nonwoven cloth, but it is not limited to this.
Hereinafter, the non-woven fabrics being used for being formed the 1st filter course 31 is referred to as " the 1st non-woven fabrics 31a ", the non-woven fabrics being used for being formed the 2nd filter course 32 is referred to as " the 2nd non-woven fabrics 32a ", The non-woven fabrics being used for being formed the 3rd filter course 33 is referred to as " the 3rd non-woven fabrics 33a ".1st The average fiber footpath of non-woven fabrics 31a is 6 μm~30 μm.2nd non-woven fabrics 32a's is average Fiber footpath is 3 μm~7 μm.The average fiber footpath of the 3rd non-woven fabrics 33a is 1 μm~4 μm。
In filtering material 30, with average fiber footpath from inlet portion 41a side (upstream side) The mode diminished successively is gone to configure non-woven fabrics towards export department 41b side (downstream).Adopt Use this structure, when producing coagulum in blood, it is also possible to utilize bigger upper of eyelet The non-woven fabrics of trip side catches coagulum, makes the non-woven fabrics in the downstream that arrival eyelet is less Coagulum reduce.Thereby, it is possible to the causing because of coagulum of suppression filtering material 30 Blocking.It is set to 6 μm~30 especially by by the average fiber footpath of the 1st non-woven fabrics 31a μm, the average fiber footpath of the 2nd non-woven fabrics 32a is set to 3 μm~7 μm, by the 3rd The average fiber footpath of non-woven fabrics 33a is set to 1 μm~4 μm, it is possible to the most reliably Seek to suppress the blocking of filtering material 30.
Further, at least one nonwoven in the 1st non-woven fabrics, the 2nd non-woven fabrics, the 3rd non-woven fabrics Have on the surface of the fiber of cloth containing nonionic hydrophilic group and alkalescence nitrogen-containing functional group Polymer covering, the content of the basic nitrogen atom of above-mentioned cover layer is 0.2 weight Amount %~8.0 weight %.
Nonionic hydrophilic group as the polymer for forming cover layer, it is possible to row Enumerate hydroxyl and amide groups etc., as the alkaline nitrogen-containing functional group of this polymer, it is possible to List primary amino radical, secondary amino group, tertiary amino, quaternary ammonium group and pyridine radicals, imidazole radicals Etc. nitrogenous fragrance ring group etc..Basic nitrogen atom refers in above-mentioned alkalescence nitrogen-containing functional group Nitrogen-atoms.Have such hydrophilic group, functional group polymer at Japanese Patent document In (JP 6-51060) on the books, 2 methyl can be listed as representative examples Acrylic acid-2-hydroxyl ethyl ester and the copolymer of diethylaminoethyl methacrylate.
In the present invention, the content of the basic nitrogen atom of cover layer is 0.2 weight %~8.0 Weight % is necessary, so can improve the moistening for blood of non-woven fabrics Property.If the content of basic nitrogen atom be less than 0.2 weight %, then filter for blood For wettability relatively low and infiltration of the blood at initial stage is poor, when result causes filtering Between elongated.Further, blood only passes through via the position easily flowed through of non-woven fabrics, becomes For (the Japanese: sheet stream that is referred to as locally circulating whole non-woven fabrics not used State れ), result filtration time is elongated, removes leukocyte degradation.On the contrary, If the content of basic nitrogen atom is more than 8.0 weight %, coating agent is the most easily caused to be blocked in Between fiber, easily cause erythrocyte hemolysis.For the content of basic nitrogen atom, with In the case of whole blood preparation, 0.2 weight %~8.0 weight % are the most no problem, but enter one Step is preferably 0.3 weight %~7.0 weight %.In the case of platelet transfusion, For the purpose of the selection separation property improved between leukocyte and platelet, preferably alkalescence The content of nitrogen-atoms is 0.2 weight %~4.0 weight %.
The content of basic nitrogen atom can so calculate: non-woven fabrics is impregnated into EtOH etc. In solvent, extract cover aggregation thing out, calculate this evaporation drying by elementary analysis etc. solid The nitrogen content of body thing.Further, nonionic hydrophilic group, alkalescence nitrogen-containing functional group can Determined by following manner, it may be assumed that use attenuated total reflectance infrared spectrometry (ATR-IR) or flight time secondary ion mass spectrometry with halogen labeling (TOF-SIMS), The surface of non-woven fabrics fiber is analyzed, thus is determined.
1st non-woven fabrics 31a, the 2nd non-woven fabrics 32a and the 3rd non-woven fabrics 33a fiber preferred Comprise polyester (polyester).As polyester, it is possible to list poly terephthalic acid second Diol ester (polyethylene terephthalate), polybutylene terephthalate (PBT) (Polybutylene terephthalate) etc..The fiber of polyester is comprised by employing, The 1st non-woven fabrics 31a, the 2nd non-woven fabrics 32a and the 3rd nonwoven that fiber footpath is stable can be obtained Cloth 33a.
Additionally, it is preferred that the ventilation crushing of filter is in the range of 600Pa~1300Pa.Logical The measuring method that air pressure damages is: carry compression sky in filter with the flow of 3L/ minute Gas, measures the pressure loss at that time.Filter in such range is able to ensure that surely The fixed balance removed between leukocyte performance and filtration time.
In preferably the 1st non-woven fabrics 31a, the 2nd non-woven fabrics 32a and the 3rd non-woven fabrics 33a extremely The critical wetting surface tension of few a kind of non-woven fabrics is more than 70dyn/cm.Such face The non-woven fabrics of boundary's Wetting Surface Tension is able to ensure that the stable moistening for blood Property.Further preferred 1st non-woven fabrics 31a, the 2nd non-woven fabrics 32a and the 3rd non-woven fabrics 33a The critical wetting surface tension of all of non-woven fabrics is more than 70dyn/cm.
During it addition, filter 40 is used as to filter the filter preserving blood, preferably filter The thickness (summation of the thickness of the 1st non-woven fabrics 31a) of the 1st filter course 31 of material 30 is The 3%~70% of the gross thickness of filtering material 30.That is, in the filter process preserving blood, Owing to being easier to produce the coagulum of blood, therefore to suppression blocking, remove solidifying Gu the characteristic of thing comes into one's own.Therefore, by making the 1st filter course 31 that eyelet is bigger Thicker, it is possible to more to catch coagulum with the 1st filter course 31, it is possible to suppression blocking. Enumerating two specific examples, in one example, the thickness of the 1st filter course 31 accounted for The 21% of the gross thickness of filtering material 30.It addition, in another example, the 1st filter course The thickness of 31 accounts for the 6% of the gross thickness of filtering material 30.In this case, the suitableeest In the filtering material preserving blood.
During it addition, filter 40 is used as the filter filtering fresh blood, preferably filter The thickness (summation of the thickness of the 3rd non-woven fabrics 33a) of the 3rd filter course 33 of material 30 is The 20%~90% of the gross thickness of filtering material 30.That is, in the filter process of fresh blood, Owing to being relatively difficult to produce the coagulum of blood, therefore compared with suppression blocking, relatively The characteristic of leukocyte is paid attention to removing in ground.Therefore, by making the 3rd filter course that eyelet is less 33 is thicker, it is possible to more catches leukocyte with the 3rd filter course 33, it is possible to increase the thinnest Born of the same parents' removing performance.Enumerate two specific examples, in one example, the 3rd filter course The thickness of 33 accounts for the 72% of the gross thickness of filtering material 30.It addition, at another example In, the thickness of the 3rd filter course 33 accounts for the 89% of the gross thickness of filtering material 30.This In the case of, it is particularly suitable for the filtering material of fresh blood.
[embodiment]
In order to be described in further detail the present invention, embodiment is used to illustrate.This Bright scope is not limited only to these embodiments.
(embodiment 1)
2-hydroxyethyl methacry-late has been synthesized by common solution free radical polymerization (hereinafter referred to as HEMA) and diethylaminoethyl methacrylate is (hereinafter referred to as Make DEAMA) copolymer.As polymerizing condition, the monomer concentration in ethanol is 1 Mole/L and there is azodiisobutyronitrile (AIBN) 1/200 mole as initiator, The polyreaction of 8 hours has been carried out at 60 DEG C.
Then, use in dip coating (Japanese: デ ィ ッ プ U ト method) utilization Average fiber footpath is respectively by the EtOH solution of solution concentration 0.15wt% stating polymer 8 μm, 4.5 μm, 2.4 μm, the non-woven fabrics of 2.1 μm are coated.Now, enter The content of basic nitrogen atom of the cover layer after polymer-coated of having gone is 0.28 weight Amount %, CWST value is 90dyn/cm.
Then, nonwoven layer it is clipped between entrance side container and outlet side container and presses Tightly making filter, wherein, above-mentioned nonwoven layer is by stacking average fiber footpath 8 μm, weight per unit area 90g/m2Non-woven fabrics two as the 1st filter course, again layer Folded average fiber footpath 4.5 μm, weight per unit area 90g/m2Two conducts of non-woven fabrics 2nd filter course, stacking average fiber footpath 2.4 μm, weight per unit area 85g/m2Nothing Spin cloth 9 and average fiber footpath 2.1 μm, weight per unit area 80g/m2Non-woven fabrics 4 Zhang Zuowei the 3rd filter course and formed.
Make to modulate from the fresh blood of the people that with the addition of the CPD as anticoagulant Whole blood preparation 430mL passes through filter with the drop of 100cm, is filtered.It After, the blood before and after filtering is sampled, use minicell enumerator (Japanese: ミ Network ロ セ Le カ ウ Application タ) measure leukocyte count, calculate in the blood after filtration Total white blood cells.
Result be filtration time be 16 minutes, remaining leukocyte count is 0.02 × 10E6 / Bag, has reached good remaining leukocyte count and filtration time.
(embodiment 2)
Filtration test has been carried out with condition same as in Example 1.But, layer will be passed through Folded average fiber footpath 8 μm, weight per unit area 90g/m2Non-woven fabrics two as 1 filter course, again stacking average fiber footpath 4.5 μm, weight per unit area 90g/m2Nothing Spin cloth two as the 2nd filter course, stacking average fiber footpath 2.4 μm, unit are Weight 85g/m2Non-woven fabrics 5 and average fiber footpath 2.1 μm, weight per unit area 80g/m2The nonwoven layer that formed as the 3rd filter course of non-woven fabrics 9 be clipped in entrance Between side container and outlet side container and compress and made filter.Now, carry out The content of the basic nitrogen atom of the cover layer after polymer-coated is 0.28 weight %, CWST value is 90dyn/cm.
Result be filtration time be 17 minutes, remaining leukocyte count is 0.01 × 10E6 / Bag, has reached good remaining leukocyte count and filtration time.
(embodiment 3)
Filtration test has been carried out with condition same as in Example 1.But, it is with polymerization The coating that the EtOH solution of solution concentration 0.30wt% of thing is carried out.Now, carry out The content of the basic nitrogen atom of the cover layer after polymer-coated is 0.63 weight %, CWST value is 100dyn/cm.Result be filtration time be 15 minutes, remaining leukocyte Number is 0.02 × 10E6/Bag, when having reached good remaining leukocyte count and filtered Between.
(comparative example 1)
Filtration test has been carried out with condition same as in Example 1.But, layer will be passed through Folded average fiber footpath 4 μm, weight per unit area 90g/m2Non-woven fabrics two as 1 filter course, again stacking average fiber footpath 3 μm, weight per unit area 90g/m2Nothing Spin cloth two as the 2nd filter course, stacking average fiber footpath 2.4 μm, unit are Weight 85g/m2Non-woven fabrics 9 and average fiber footpath 2.1 μm, weight per unit area 80g/m2The nonwoven layer that formed as the 3rd filter course of non-woven fabrics 4 be clipped in entrance Between side container and outlet side container and compress and made filter.Now, carry out The content of the basic nitrogen atom of the cover layer after polymer-coated is 0.28 weight %, CWST value is 90dyn/cm.
Result be filtration time be 60 minutes, remaining leukocyte count is 0.02 × 10E6 / Bag, remaining leukocyte count is good, and filtration time is the longest.Its reason is blood In the condensation product non-woven fabrics tiny with eyelet directly contact and block.
(comparative example 2)
Filtration test has been carried out with condition same as in Example 1.Non-woven fabrics employs not There is the non-woven fabrics being coated.
Result be filtration time be 60 minutes, remaining leukocyte count is 10 × 10E6 / Bag, remaining leukocyte count becomes many, and filtration time is the longest.Its reason is the initial stage The infiltration of blood require time for, and then owing to the air between non-woven fabrics does not has smooth and easy row Go out and occur local to circulate.
Above result is collected display in table 1 below.By to the 1st, the 2nd, The average fiber footpath of 3 non-woven fabrics is adjusted, and makes remaining leukocyte count reduce, reaches good Good filtration time.And it is possible to find out that employing coating processing can obtain leukocyte Removal rate and the better result of filtration time.
[table 1]

Claims (7)

1. a filter, it has the filtering material of lamellar, the filter material of this lamellar Material is housed in the container of the outlet being provided with the entrance of blood and blood, for by The space of entrance side and the space of outlet side it is divided into and for removing blood in stating container In leukocyte, it is characterised in that
Above-mentioned filtering material is laminated multi-layer non-woven fabrics and is formed, this multi-layer nonwoven fabrics It it is the nothing of more than 3 kinds that comprise the 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd non-woven fabrics Spin cloth, the average fiber footpath of above-mentioned 1st non-woven fabrics, the average fiber footpath of the 2nd non-woven fabrics And the 3rd the average fiber footpath of non-woven fabrics the most different;
Above-mentioned 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd non-woven fabrics are according to above-mentioned 1st nonwoven Cloth, above-mentioned 2nd non-woven fabrics, above-mentioned 3rd non-woven fabrics order from above-mentioned entrance side towards Above-mentioned outlet side is arranged;
The average fiber footpath of above-mentioned 1st non-woven fabrics, the average fiber footpath of the 2nd non-woven fabrics and The average fiber footpath of the 3rd non-woven fabrics according to above-mentioned 1st non-woven fabrics, above-mentioned 2nd non-woven fabrics, The order of above-mentioned 3rd non-woven fabrics diminishes;
The average fiber footpath of above-mentioned 1st non-woven fabrics is 6 μm~30 μm;
The average fiber footpath of above-mentioned 2nd non-woven fabrics is 3 μm~7 μm;
The average fiber footpath of above-mentioned 3rd non-woven fabrics is 1 μm~4 μm;
The fibre of at least one non-woven fabrics in 1st non-woven fabrics, the 2nd non-woven fabrics, the 3rd non-woven fabrics Have on the surface of dimension containing nonionic hydrophilic group and the polymerization of alkalescence nitrogen-containing functional group Thing cover layer, the content of the basic nitrogen atom of above-mentioned cover layer is 0.2 weight %~8.0 Weight %.
Filter the most according to claim 1, it is characterised in that
The fiber package of above-mentioned 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd non-woven fabrics contains polyester.
3. according to the filter described in claims 1 or 2, it is characterised in that
Ventilation crushing is 600Pa~1300Pa.
4., according to the filter according to any one of claims 1 to 3, its feature exists In,
At least one nonwoven in above-mentioned 1st non-woven fabrics, the 2nd non-woven fabrics and the 3rd non-woven fabrics The critical wetting surface tension of cloth is more than 70dyn/cm.
5., according to the filter according to any one of Claims 1 to 4, its feature exists In,
The gross thickness that summation is above-mentioned filtering material of the thickness of above-mentioned 1st non-woven fabrics 3%~70%.
6., according to the filter according to any one of Claims 1 to 5, its feature exists In,
The gross thickness that summation is above-mentioned filtering material of the thickness of above-mentioned 3rd non-woven fabrics 20%~90%.
7., according to the filter according to any one of claim 1~6, its feature exists Being total to of 2-hydroxyethyl methacry-late and diethylaminoethyl methacrylate is comprised in, above-mentioned polymer Polymers.
CN201510237362.7A 2015-03-03 2015-05-12 Filter Pending CN106178638A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000185094A (en) * 1998-12-21 2000-07-04 Asahi Medical Co Ltd Leukocyte selective removal filter device
CN201058159Y (en) * 2007-06-27 2008-05-14 上海达华医疗器械有限公司 Filter for removing white blood cell
CN100475307C (en) * 2003-01-24 2009-04-08 弗雷泽纽斯血液保健意大利有限公司 Filter for the separation of leukocytes from whole blood or blood preparations
CN202699682U (en) * 2012-02-28 2013-01-30 旭化成医疗株式会社 Filter
CN203469136U (en) * 2013-07-08 2014-03-12 旭化成医疗株式会社 White blood cell removing filter

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000185094A (en) * 1998-12-21 2000-07-04 Asahi Medical Co Ltd Leukocyte selective removal filter device
CN100475307C (en) * 2003-01-24 2009-04-08 弗雷泽纽斯血液保健意大利有限公司 Filter for the separation of leukocytes from whole blood or blood preparations
CN201058159Y (en) * 2007-06-27 2008-05-14 上海达华医疗器械有限公司 Filter for removing white blood cell
CN202699682U (en) * 2012-02-28 2013-01-30 旭化成医疗株式会社 Filter
CN203469136U (en) * 2013-07-08 2014-03-12 旭化成医疗株式会社 White blood cell removing filter

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