CN106169343A - A kind of PTC themistor core being applied to electric heater - Google Patents

A kind of PTC themistor core being applied to electric heater Download PDF

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Publication number
CN106169343A
CN106169343A CN201610649738.XA CN201610649738A CN106169343A CN 106169343 A CN106169343 A CN 106169343A CN 201610649738 A CN201610649738 A CN 201610649738A CN 106169343 A CN106169343 A CN 106169343A
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China
Prior art keywords
parts
powder
core
electric heater
ptc themistor
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CN201610649738.XA
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CN106169343B (en
Inventor
汪洋
陈启志
危国慧
权惠玲
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ANHUI NINGGUO TIANCHENG ELECTRICAL APPLIANCES Co Ltd
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ANHUI NINGGUO TIANCHENG ELECTRICAL APPLIANCES Co Ltd
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Publication of CN106169343A publication Critical patent/CN106169343A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/02Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
    • H01C7/027Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient consisting of conducting or semi-conducting material dispersed in a non-conductive organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/006Apparatus or processes specially adapted for manufacturing resistors adapted for manufacturing resistor chips

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Thermistors And Varistors (AREA)

Abstract

The present invention relates to PTC themistor production technical field, be specifically related to a kind of PTC themistor core being applied to electric heater.Described core is made up of the raw material of following weight portion: metallocene linear-low density polyethylene 50 parts, mixes iodine polyacetylene 10 18 parts, nano imvite 58 parts, lauric acid amide of ethanol 13 parts, epoxy tetrahydro-2-ethylhexyl phthalate 14 parts, electric conductive oxidation tin powder 12 parts, titanium diboride powder 13 parts, copper powder 13 parts, dibutyl tin laurate 0.5 2 parts, stannous chloride 12 parts, triethylene tetramine 24 parts, zinc fluoride 0.5 1 parts, p-t-Butylbenzaldehyde 25 parts, PEG400 37 parts.The core resistance stability that the present invention provides is good, and temperature rise is uniform, and tensile strength is high.

Description

A kind of PTC themistor core being applied to electric heater
Technical field
The present invention relates to PTC themistor production technical field, be specifically related to a kind of PTC heat being applied to electric heater Sensitive resistor core.
Background technology
PTC electric heater is by using the PTC-ceramic critesistor element as heating, with ripple aluminum strip through high temperature gluing Conjunction forms, and is a compact conformation, and volume is little, simple installation, the heating equipment of safety durable.
Core component in PTC electric heater i.e. PTC themistor core, current domestic PTC themistor core Material still uses the formula of the eighties of last century nineties, adds the restriction aborning due to processing conditions and environmental condition, makes product The tensile strength performance of product is the highest, simultaneously in the crystallization behavior instability of product, crystallization imperfection, and PTC core material Portion's residual thermal stress, this all can make the resistance instability of PTC core, gradient of temperature is uneven, ptc characteristics is unstable, ptc characteristics Repeatability declines, thus further shortens the service life of core.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of core resistance stability good, temperature rise is uniform, and stretch-proof is strong Spend the high PTC themistor core being applied to electric heater.
For realizing object above, the present invention is achieved by the following technical programs:
A kind of PTC themistor core being applied to electric heater, is made up of the raw material of following weight portion: metallocene line Property Low Density Polyethylene 50 parts, mixes iodine polyacetylene 10-18 part, nano imvite 5-8 part, lauric acid amide of ethanol 1-3 part, ring Oxygen tetrahydro-2-ethylhexyl phthalate 1-4 part, electricity oxygen leading tin powder 1-2 part, titanium diboride powder 1-3 part, copper powder 1-3 part, Dibutyl tin laurate 0.5-2 part, stannous chloride 1-2 part, triethylene tetramine 2-4 part, zinc fluoride 0.5-1 part, to the tert-butyl group Benzaldehyde 2-5 part, PEG400 3-7 part.
Further, described PTC themistor core, it is made up of the raw material of following weight portion: metallocene linear is low Density polyethylene 50 parts, mixes iodine polyacetylene 12-16 part, nano imvite 6-7 part, lauric acid amide of ethanol 1-2 part, epoxy four Hydrogen dioctyl phthalate 2-3 part, electric conductive oxidation tin powder 1-2 part, titanium diboride powder 2-3 part, copper powder 1-2 part, February Dilaurylate 1-2 part, stannous chloride 1-2 part, triethylene tetramine 3-4 part, zinc fluoride 0.5-1 part, p-t-Butylbenzaldehyde 3-4 part, PEG400 5-6 part.
Further, the described PTC themistor core being applied to electric heater, by the raw material group of following weight portion Become: metallocene linear-low density polyethylene 50 parts, mix iodine polyacetylene 12 parts, nano imvite 6 parts, lauric acid amide of ethanol 1 Part, epoxy tetrahydro-2-ethylhexyl phthalate 2 parts, electric conductive oxidation tin powder 1 part, titanium diboride powder 2 parts, copper powder 1 part, February Dilaurylate 1 part, stannous chloride 1 part, triethylene tetramine 3 parts, zinc fluoride 0.5 part, p-t-Butylbenzaldehyde 3 parts, poly-second Glycol 400 5 parts.
Further, the preparation method of the described PTC themistor core being applied to electric heater, including walking as follows Rapid:
S1, weigh each raw material by the weight portion of constitutive material, by nano imvite, electric conductive oxidation tin powder, titanium diboride Powder, copper powder, stannous chloride and zinc fluoride mix homogeneously, calcine 2-3h under conditions of 215-355 DEG C, cool down standby;
S2, by step S1 products therefrom and p-t-Butylbenzaldehyde, Polyethylene Glycol, lauric acid amide of ethanol, epoxy four Hydrogen dioctyl phthalate, triethylene tetramine and dibutyl tin laurate mixing, with the stirring speed of 1500-2000r/min Degree stirring 0.5-1h;
S3, by step S2 products therefrom and metallocene linear-low density polyethylene with mix iodine polyacetylene and mix and put into high-speed stirring Mix stirring 3-10min in machine, take out, use double screw extruder extruding pelletization, obtain product.
Further, in described step S1 after mixture cooling, it is ground into the powder of 400-800 mesh.
Further, in described step S2, whipping temp is 50-60 DEG C.
The invention have the benefit that
The present invention uses metallocene linear-low density polyethylene and mixes iodine polyacetylene as major ingredient, with the addition of nanometer simultaneously and covers De-soil, electric conductive oxidation tin powder, titanium diboride powder and copper powder, improve elastic modelling quantity and the breakaway poing stress value of core, have Help reinforcing material stretch-proof performance own;Nano imvite, electric conductive oxidation tin powder, titanium diboride powder, copper powder, protochloride Through pulverizing after stannum and zinc fluoride calcining, the compatible and intermolecular network between composition can be increased, and to tert-butyl benzene first Aldehyde, Polyethylene Glycol, lauric acid amide of ethanol, epoxy tetrahydro-2-ethylhexyl phthalate, triethylene tetramine and tin dilaurate two Butyl tin carries out a batch mixing, has and strengthens effect that is heat-resisting and that improve resistance variations stability so that PTC core characteristic is steady Fixed, service life is long.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the enforcement of the present invention Example, is clearly and completely described the technical scheme in the embodiment of the present invention.Based on the embodiment in the present invention, this area The every other embodiment that those of ordinary skill is obtained under not making creative work premise, broadly falls into present invention protection Scope.
Embodiment 1:
A kind of PTC themistor core being applied to electric heater, is made up of the raw material of following weight portion: metallocene line Property Low Density Polyethylene 50 parts, mixes iodine polyacetylene 12 parts, nano imvite 6 parts, lauric acid amide of ethanol 1 part, epoxy tetrahydrochysene Dioctyl phthalate 2 parts, electric conductive oxidation tin powder 1 part, titanium diboride powder 2 parts, copper powder 1 part, di lauric dibutyl 1 part of stannum, stannous chloride 1 part, triethylene tetramine 3 parts, zinc fluoride 0.5 part, p-t-Butylbenzaldehyde 3 parts, PEG400 5 Part.
Its preparation method, comprises the steps:
S1, weigh each raw material by the weight portion of constitutive material, by nano imvite, electric conductive oxidation tin powder, titanium diboride Powder, copper powder, stannous chloride and zinc fluoride mix homogeneously, calcine 2.5h, cooling under conditions of 220 DEG C, be ground into 400-800 Purpose powder, standby;
S2, by step S1 products therefrom and p-t-Butylbenzaldehyde, Polyethylene Glycol, lauric acid amide of ethanol, epoxy four Hydrogen dioctyl phthalate, triethylene tetramine and dibutyl tin laurate mixing, with the mixing speed of 1500r/min 55 1h is stirred under conditions of DEG C;
S3, by step S2 products therefrom and metallocene linear-low density polyethylene with mix iodine polyacetylene and mix and put into high-speed stirring Mix stirring 5min in machine, take out, use double screw extruder extruding pelletization, obtain product.
Embodiment 2:
A kind of PTC themistor core being applied to electric heater, is made up of the raw material of following weight portion: metallocene line Property Low Density Polyethylene 50 parts, mixes iodine polyacetylene 10 parts, nano imvite 8 parts, lauric acid amide of ethanol 1 part, epoxy tetrahydrochysene Dioctyl phthalate 4 parts, electricity oxygen leading tin powder 1 part, titanium diboride powder 3 parts, copper powder 1 part, di lauric dibutyl 2 parts of stannum, stannous chloride 1 part, triethylene tetramine 4 parts, zinc fluoride 0.5 part, p-t-Butylbenzaldehyde 5 parts, PEG400 3 Part.
Its preparation method, comprises the steps:
S1, weigh each raw material by the weight portion of constitutive material, by nano imvite, electric conductive oxidation tin powder, titanium diboride Powder, copper powder, stannous chloride and zinc fluoride mix homogeneously, calcine 3h, cooling under conditions of 215 DEG C, be ground into 400-800 mesh Powder, standby;
S2, by step S1 products therefrom and p-t-Butylbenzaldehyde, Polyethylene Glycol, lauric acid amide of ethanol, epoxy four Hydrogen dioctyl phthalate, triethylene tetramine and dibutyl tin laurate mixing, with the mixing speed of 1800r/min 55 1h is stirred under conditions of DEG C;
S3, by step S2 products therefrom and metallocene linear-low density polyethylene with mix iodine polyacetylene and mix and put into high-speed stirring Mix stirring 3min in machine, take out, use double screw extruder extruding pelletization, obtain product.
Embodiment 3:
A kind of PTC themistor core being applied to electric heater, is made up of the raw material of following weight portion: metallocene line Property Low Density Polyethylene 50 parts, mixes iodine polyacetylene 16 parts, nano imvite 7 parts, lauric acid amide of ethanol 2 parts, epoxy tetrahydrochysene Dioctyl phthalate 3 parts, electric conductive oxidation tin powder 2 parts, titanium diboride powder 3 parts, copper powder 2 parts, di lauric dibutyl 2 parts of stannum, stannous chloride 2 parts, triethylene tetramine 4 parts, zinc fluoride 1 part, p-t-Butylbenzaldehyde 4 parts, PEG400 6 parts.
Its preparation method, comprises the steps:
S1, weigh each raw material by the weight portion of constitutive material, by nano imvite, electric conductive oxidation tin powder, titanium diboride Powder, copper powder, stannous chloride and zinc fluoride mix homogeneously, calcine 2.5h, cooling under conditions of 285 DEG C, be ground into 400-800 Purpose powder, standby;
S2, by step S1 products therefrom and p-t-Butylbenzaldehyde, Polyethylene Glycol, lauric acid amide of ethanol, epoxy four Hydrogen dioctyl phthalate, triethylene tetramine and dibutyl tin laurate mixing, with the mixing speed of 2000r/min 60 0.5h is stirred under conditions of DEG C;
S3, by step S2 products therefrom and metallocene linear-low density polyethylene with mix iodine polyacetylene and mix and put into high-speed stirring Mix stirring 10min in machine, take out, use double screw extruder extruding pelletization, obtain product.
Embodiment 4:
A kind of PTC themistor core being applied to electric heater, is made up of the raw material of following weight portion: metallocene line Property Low Density Polyethylene 50 parts, mixes iodine polyacetylene 18 parts, nano imvite 5 parts, lauric acid amide of ethanol 3 parts, epoxy tetrahydrochysene Dioctyl phthalate 1 part, electricity oxygen leading tin powder 2 parts, titanium diboride powder 1 part, copper powder 3 parts, di lauric dibutyl 0.5 part of stannum, stannous chloride 2 parts, triethylene tetramine 2 parts, zinc fluoride 1 part, p-t-Butylbenzaldehyde 2 parts, PEG400 7 Part.
Its preparation method, comprises the steps:
S1, weigh each raw material by the weight portion of constitutive material, by nano imvite, electric conductive oxidation tin powder, titanium diboride Powder, copper powder, stannous chloride and zinc fluoride mix homogeneously, calcine 2h, cooling under conditions of 355 DEG C, be ground into 400-800 mesh Powder, standby;
S2, by step S1 products therefrom and p-t-Butylbenzaldehyde, Polyethylene Glycol, lauric acid amide of ethanol, epoxy four Hydrogen dioctyl phthalate, triethylene tetramine and dibutyl tin laurate mixing, with the mixing speed of 1600r/min 50 0.5h is stirred under conditions of DEG C;
S3, by step S2 products therefrom and metallocene linear-low density polyethylene with mix iodine polyacetylene and mix and put into high-speed stirring Mix stirring 7min in machine, take out, use double screw extruder extruding pelletization, obtain product.
Above example only in order to technical scheme to be described, is not intended to limit;Although with reference to previous embodiment The present invention is described in detail, it will be understood by those within the art that: it still can be to aforementioned each enforcement Technical scheme described in example is modified, or wherein portion of techniques feature is carried out equivalent;And these amendment or Replace, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (6)

1. the PTC themistor core being applied to electric heater, it is characterised in that by the raw material group of following weight portion Become: metallocene linear-low density polyethylene 50 parts, mix iodine polyacetylene 10-18 part, nano imvite 5-8 part, coconut oil diethanol Amide 1-3 part, epoxy tetrahydro-2-ethylhexyl phthalate 1-4 part, electric conductive oxidation tin powder 1-2 part, titanium diboride powder 1-3 Part, copper powder 1-3 part, dibutyl tin laurate 0.5-2 part, stannous chloride 1-2 part, triethylene tetramine 2-4 part, zinc fluoride 0.5- 1 part, p-t-Butylbenzaldehyde 2-5 part, PEG400 3-7 part.
It is applied to the PTC themistor core of electric heater the most as claimed in claim 1, it is characterised in that by weighing as follows The raw material composition of amount part: metallocene linear-low density polyethylene 50 parts, mixes iodine polyacetylene 12-16 part, nano imvite 6-7 part, Lauric acid amide of ethanol 1-2 part, epoxy tetrahydro-2-ethylhexyl phthalate 2-3 part, electric conductive oxidation tin powder 1-2 part, two boron Change titanium powder 2-3 part, copper powder 1-2 part, dibutyl tin laurate 1-2 part, stannous chloride 1-2 part, triethylene tetramine 3-4 part, Zinc fluoride 0.5-1 part, p-t-Butylbenzaldehyde 3-4 part, PEG400 5-6 part.
It is applied to the PTC themistor core of electric heater the most as claimed in claim 2, it is characterised in that by weighing as follows The raw material composition of amount part: metallocene linear-low density polyethylene 50 parts, mixes iodine polyacetylene 12 parts, nano imvite 6 parts, coconut oil Diglycollic amide 1 part, epoxy tetrahydro-2-ethylhexyl phthalate 2 parts, electric conductive oxidation tin powder 1 part, titanium diboride powder 2 parts, Copper powder 1 part, dibutyl tin laurate 1 part, stannous chloride 1 part, triethylene tetramine 3 parts, zinc fluoride 0.5 part, to tert-butyl benzene 3 parts of formaldehyde, PEG400 5 parts.
4. the preparation method of the PTC themistor core being applied to electric heater as according to any one of claim 1-3, It is characterized in that, comprise the steps:
S1, weigh each raw material by the weight portion of constitutive material, by nano imvite, electric conductive oxidation tin powder, titanium diboride powder, Copper powder, stannous chloride and zinc fluoride mix homogeneously, calcine 2-3h under conditions of 215-355 DEG C, cool down standby;
S2, by step S1 products therefrom and p-t-Butylbenzaldehyde, Polyethylene Glycol, lauric acid amide of ethanol, epoxy tetrahydrochysene is adjacent Dioctyl phthalate, triethylene tetramine and dibutyl tin laurate mixing, stir with the mixing speed of 1500-2000r/min Mix 0.5-1h;
S3, by step S2 products therefrom and metallocene linear-low density polyethylene with mix iodine polyacetylene and mix and put into homogenizer Middle stirring 3-10min, takes out, uses double screw extruder extruding pelletization, obtain product.
Being applied to the preparation method of the PTC themistor core of electric heater the most as claimed in claim 4, its feature exists In, in described step S1 after mixture cooling, it is ground into the powder of 400-800 mesh.
Being applied to the preparation method of the PTC themistor core of electric heater the most as claimed in claim 4, its feature exists In, in described step S2, whipping temp is 50-60 DEG C.
CN201610649738.XA 2016-08-09 2016-08-09 A kind of PTC themistor core applied to electric heater Active CN106169343B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108766692A (en) * 2018-05-25 2018-11-06 江苏湃特瑞电器有限公司 A kind of PTC thermistor

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102176360A (en) * 2011-02-22 2011-09-07 深圳市长园维安电子有限公司 PTC thermistor and substrate applied therein and manufacturing method thereof
CN103304873A (en) * 2013-05-24 2013-09-18 安邦电气集团有限公司 PTC (Positive Temperature Coefficient) macromolecular composite heating material based on iron and copper powder and preparation method thereof
CN103333384A (en) * 2013-05-29 2013-10-02 安徽荣玖光纤通信科技有限公司 Stretch resistance PTC polymer conductive material and preparation method thereof
CN103333400A (en) * 2013-05-29 2013-10-02 安徽荣玖光纤通信科技有限公司 PTC polymer conductive material adopting linear low-density polyethylene as main material and preparation method thereof
CN103333388A (en) * 2013-05-29 2013-10-02 安徽荣玖光纤通信科技有限公司 PTC polymer conductive material adopting metallocene polyethylene as main material and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102176360A (en) * 2011-02-22 2011-09-07 深圳市长园维安电子有限公司 PTC thermistor and substrate applied therein and manufacturing method thereof
CN103304873A (en) * 2013-05-24 2013-09-18 安邦电气集团有限公司 PTC (Positive Temperature Coefficient) macromolecular composite heating material based on iron and copper powder and preparation method thereof
CN103333384A (en) * 2013-05-29 2013-10-02 安徽荣玖光纤通信科技有限公司 Stretch resistance PTC polymer conductive material and preparation method thereof
CN103333400A (en) * 2013-05-29 2013-10-02 安徽荣玖光纤通信科技有限公司 PTC polymer conductive material adopting linear low-density polyethylene as main material and preparation method thereof
CN103333388A (en) * 2013-05-29 2013-10-02 安徽荣玖光纤通信科技有限公司 PTC polymer conductive material adopting metallocene polyethylene as main material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108766692A (en) * 2018-05-25 2018-11-06 江苏湃特瑞电器有限公司 A kind of PTC thermistor

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