CN106160596A - A kind of startup method of the single-phase DC brushless motor of position-sensor-free - Google Patents

A kind of startup method of the single-phase DC brushless motor of position-sensor-free Download PDF

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Publication number
CN106160596A
CN106160596A CN201610554152.5A CN201610554152A CN106160596A CN 106160596 A CN106160596 A CN 106160596A CN 201610554152 A CN201610554152 A CN 201610554152A CN 106160596 A CN106160596 A CN 106160596A
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China
Prior art keywords
motor
phase
rotor
startup method
voltage
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CN201610554152.5A
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Chinese (zh)
Inventor
刘磊
吴正华
龚宇
章朋
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Shenzhen Goldcorolla Electronics Co Ltd
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Shenzhen Goldcorolla Electronics Co Ltd
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Priority to CN201610554152.5A priority Critical patent/CN106160596A/en
Publication of CN106160596A publication Critical patent/CN106160596A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/20Arrangements for starting

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)

Abstract

The invention discloses the startup method of the single-phase DC brushless motor of a kind of position-sensor-free, including pre-determined bit, dragging, motor synchronizing.It is reached the counter electromotive force after desired speed by detection rotor by dragging and determines rotor-position, and then ensures startup and the operating of motor.This startup method is without installation site sensor, it is to avoid affect motor operating parameter when putting sensor mounting location, such as electric current, speed, output, efficiency etc., if more avoiding installation site deviation relatively big, causes motor to start, dither situation.

Description

A kind of startup method of the single-phase DC brushless motor of position-sensor-free
Technical field
The present invention relates to the single-phase DC brushless motor of position-sensor-free, particularly relate to the list of a kind of position-sensor-free The startup method of phase DC brushless motor.
Background technology
Single-phase brushless DC motor is the dc motor of a kind of brushless and diverter, uses excitation field to drive and turns Son, by electronically carrying out galvanic commutation.Commutating period is determined by rotor-position, and position sensor determines that rotor The critical piece of position.Owing to position sensor exists, motor work is limited by position sensor, position sensor installation position Put and can affect motor operating parameter, such as electric current, speed, output, efficiency etc., if installation site deviation is relatively big simultaneously, then can Cause motor to start, dither situation, even appearance damage motor or control system.Use position-sensor-free technology The most there are not the problems referred to above, position-sensor-free can simplify motor manufacturing, procedure for producing simultaneously, and increases motor application model Enclose.But prior art still can not solve the starting problem of the Unidirectional direct-current brushless electric machine of position-sensor-free.The application couple This makes improvements.
Summary of the invention
The technical problem to be solved in the present invention is to provide the startup of the single-phase DC brushless motor of a kind of position-sensor-free Method, solves the startup of the Unidirectional direct-current brushless electric machine of position-sensor-free, it is to avoid the fraud brought due to installation site sensor End.
The startup method of the single-phase DC brushless motor of a kind of position-sensor-free, it is characterised in that comprise the following steps:
Pre-determined bit: lead to a fixed-direction electric current to motor winding, force rotor to forward precalculated position to;
Drag: provide power up sequence according to current location, produce and drive signal, allow rotor force commutation, make rotor rotate, Reach predetermined speed;
Motor synchronizing: after rotor is reached desired speed by dragging, detects counter electromotive force, motor is switched to the automatic control stage, Realize synchronizing commutation according to rotor-position.
In the startup method of the present invention, the power-on voltage of pre-determined bit is dutycycle 40 to 60%.
In the startup method of the present invention, by position detecting circuit detection motor winding produce in running anti- Electromotive force.
In the startup method of the present invention, it is two wiring of A, B of motor winding that A_Phase and B_Phase is connected on respectively End, when motor winding excitation, A, B both end voltage is excitation voltage, when motor winding stops excitation, from the anti-electricity of A, B end detection Kinetic potential.
In the startup method of the present invention, back-emf voltage is connected to two groups of subtractions through A_Phase and B_Phase Device, subtracts each other back-emf signal.
This startup method is without installation site sensor, it is to avoid affect motor operating parameter when putting sensor mounting location, Such as electric current, speed, output, efficiency etc., if more avoiding installation site deviation relatively big, motor is caused to start, high frequency vibrating Emotionally condition.
Accompanying drawing explanation
Fig. 1 is the position-sensor-free single-phase brushless direct-current motor structure of the present invention;
Fig. 2 is the system construction drawing of the startup method of the present invention;
Fig. 3 is the BEMF sample circuit figure of the present invention;
Fig. 4 is the BEMF sample waveform figure of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe wholely.
The structure of position-sensor-free single-phase brushless direct-current motor as it is shown in figure 1, it has two pairs of magnetic poles, respectively 1N, 1S, 2N, 2S, corresponding winding is tetra-stator winding of A, B, C, D, and motor internal is without installation site sensor.The present invention is System structure is as in figure 2 it is shown, U1 is MCU is the total control unit of system, and inside comprises ADC sampling, DAC, built-in comparison Device, memorizer, arithmetic element etc.;U2 is driver element, provides for metal-oxide-semiconductor and drives signal;U3 is the sampling of BEMF counter electromotive force, complete Become counter electromotive force sampling and commutation signal output;C1 is bus capacitor, stores for electric energy conversion, discharge, absorbs feedback electric energy; Q1~Q4 is metal-oxide-semiconductor, forms H bridge, completes motor change of current work;D1~D4 is fly-wheel diode, for electricity in motor commutation course Machine winding current is released path;I_SENSOR is current sensor, for sample motor electric current.
When motor runs, sense of current is ceaselessly switching, and table 1 describes on off state and the electric current side of Q1~Q4 To corresponding relation.
Table 1
During electric motor starting, in the case of rotating speed is the lowest, the voltage being applied to winding two ends is not having the situation of counter electromotive force Under can produce the biggest electric current, if this electric current do not limit can cause controller damage or motor overheating burn, the present invention lead to Over-current sensor will deliver to the built-in comparator of MCU after current sample, arranges current threshold by MCU, when current of electric surpasses Crossing threshold values, MCU can control drive circuit and be closed by Q1~Q4, disconnects excitation voltage, when winding current drops to safety range, MCU can reopen excitation.
Motor under static state, owing to there is no position sensor, it is impossible to know rotor current location, therefore cannot give Go out correct current of electric direction, in this case, it is necessary to rotor is carried out pre-aligned control.The way of pre-determined bit It is first to provide metal-oxide-semiconductor and drive signal to make current of electric direction be scheduled current direction so that rotor is forced to forward predetermined position to Putting, it is A-> B that the present invention arranges the pre-determined bit sense of current, so being Q1 and Q4 opens.But the pre-determined bit time can not be oversize, because of Little for rotor rotation amplitude during location, the mechanical energy that rotor obtains is few, and rotor is held in fixed bit after positioning Putting motionless, the electric current in motor winding is all for generating heat, so the location of long time can cause, the motor feels hot or panel Heating, can cause motor or controller to damage time serious.The pre-determined bit time also can not be the shortest, the kinetic energy that too short time rotor obtains Support that rotor forwards precalculated position to not, then because the opposition of cogging torque causes rotor to return to it again Front position, causes positioning unsuccessfully.The pre-determined bit time needs depending on reality is measured.After rotor fixed position success, owing to being to set in advance Fixed position, therefore current rotor position understands.The most just can also can to motor drive current, motor according to current rotor position Therefore driving force is obtained.
Motor to export bigger torque, needs synchronous excitation motor, but owing to not having position sensor after location, depends on The old rotor-position that cannot obtain synchronization, so the present invention has used position detecting circuit.Position detecting circuit detection is electricity The counter electromotive force that machine winding produces in running, as it is shown on figure 3, it is motor winding that A_Phase and B_Phase is connected on respectively Two terminals of A, B, when motor winding excitation, A, B both end voltage is excitation voltage, when motor winding stop excitation, can To detect counter electromotive force from A, B end.The essential condition of A_Phase and B_Phase counter electromotive force to be detected is to be carried in winding The excitation voltage at two ends is that in 0, and winding, electric current is 0, and motor to reach certain rotating speed simultaneously, real anti-electricity just can be detected Kinetic potential.
After meeting above-mentioned condition, on the testing circuit of Fig. 3, back-emf voltage connects through A_Phase and B_Phase To two groups of subtractors, back-emf signal is subtracted each other.The reason using subtractor is to prevent point of zero voltage from drifting about, not using During subtractor, owing to counter electromotive force is when the relatively slow-speed of revolution, voltage magnitude is less, and the point of zero voltage of testing circuit is with panel GND as reference, have bigger floating, cause detection position deviation occurs, can affect motor drive effect.
The back-emf signal that A, B two ends detect is a sine wave signal, but the such as Fig. 4 of the waveform on side circuit Shown in, the signal detected on A_Phase, is the square wave according to driving voltage change in the presence of having driving voltage Signal, only under conditions of closing driving, just can detect back-emf signal, and on Fig. 4, ta-tb section is only real anti-electricity Electromotive force signal, and B_Phase voltage now is 0V, so A_Phase voltage is higher than B_Phase, therefore selects this subtraction of A-B Device;When running to another cycle to rotor, such as tc-td section, B_Phase voltage can be higher than A_Phase so to select Select B-A subtractor.
After getting counter electromotive force of motor signal, an input of comparator can be inputted, such as Fig. 4.And comparator Another input signal be the voltage setting value COMP_SET of MCU, this value is to be exported by the DAC that MCU is built-in to compare Device.By changing the value of COMP_SET, can arrange back emf detector output time, this moment can be used to realize Commutation excitation in advance.When needs commutation excitation in advance, COMP_SET is set greater than the setting value of 0, this value by with Counter electromotive force compares, and can get the BEMF_OUT signal being ahead of counter electromotive force zero passage, and this signal delivers to MCU, MCU comes in advance to winding excitation by controlling drive circuit.
Owing to counter electromotive position detecting circuit needs just can play a role at certain rotating speed, so needing after pre-determined bit Rotor is carried out separate excitation dragging.Excitation time and change of current frequency requirement that separate excitation drags are relatively stricter, and not so motor is not Certain rotating speed can be dragged to smoothly, and excitation time and change of current frequency can be affected by load and excitation voltage level.
The present invention is applied to this fan-type load of vacuum cleaner, and load situation of change is less, and when dragging, impact can relatively be encouraged Magnetoelectricity voltage levels is little.Excitation time and the impact of change of current frequency, the present invention are used according to Voltage Establishment table by excitation voltage Lattice, carry out classification, excitation time and change of current frequency and excitation voltage opening relationships by difference voltage levvl, and concrete data want root Measure according to practical situation.When motor speed drags to 20000~30000RPM, just can carry out position detection, detect correct Behind position, it is switched to synchronous excitation.Detected for counter electromotive position, owing to being applied with excitation voltage situation at winding opportunity Under, it is impossible to detection counter electromotive force, therefore need to close before back-emf signal to be detected to drive excitation signal.Close and drive letter Number time can affect the torque of motor, the shut-in time is long, and excitation time can be made inadequate, and being interrupted occurs in motor torque, shadow Ring motor speed, and produce bigger torque ripple.Close and drive signal time the shortest, counter electromotive force detection can be affected.? When closing driving signal, due to inductive load during motor winding, the motor winding a large amount of electric currents of residual need approach and release, motor Electric current in winding is not released, and also can find out counter electromotive force detection abnormal.
In motor winding, electric current because tetra-metal-oxide-semiconductors of Q1~Q4 are closed can flow through, by electric energy from sustained diode 1~D4 Fill back bus.During electric current afterflow, owing to afterflow diode turns on, A, B winding both end voltage is busbar voltage, counter electromotive force Undetectable, need to treat that electric current afterflow completes, just can detect that true counter electromotive force.Therefore motor cuts out the moment and motor driven Rotating speed is relevant with current of electric, and the method that the present invention uses is to use the fixing pass angle of rupture, and this angle conversion becomes the time, then this The individual time can change along with the change of speed, but is fixing in the ratio shared by motor cycle of operation.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.

Claims (5)

1. the startup method of the single-phase DC brushless motor of a position-sensor-free, it is characterised in that comprise the following steps:
Pre-determined bit: lead to a fixed-direction electric current to motor winding, force rotor to forward precalculated position to;
Drag: provide power up sequence according to current location, produce and drive signal, allow rotor force commutation, make rotor rotate, reach Predetermined speed;
Motor synchronizing: after rotor is reached desired speed by dragging, detects counter electromotive force, motor is switched to the automatic control stage, it is achieved Commutation is synchronized according to rotor-position.
Startup method the most according to claim 1, it is characterised in that the power-on voltage of pre-determined bit be dutycycle 40 to 60%.
Startup method the most according to claim 1, it is characterised in that by position detecting circuit detection motor winding in fortune The counter electromotive force produced during row.
Startup method the most according to claim 3, it is characterised in that A_Phase and B_Phase is connected on respectively be motor around Two terminals of A, B of group, when motor winding excitation, A, B both end voltage is excitation voltage, when motor winding stops excitation, Counter electromotive force is detected from A, B end.
Startup method the most according to claim 4, it is characterised in that back-emf voltage is through A_Phase and B_Phase It is connected to two groups of subtractors, back-emf signal is subtracted each other.
CN201610554152.5A 2016-07-14 2016-07-14 A kind of startup method of the single-phase DC brushless motor of position-sensor-free Pending CN106160596A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108964533A (en) * 2018-08-22 2018-12-07 惠州市蓝微电子有限公司 The control circuit and starting method of single-phase DC brushless motor position-sensor-free
EP3783794A1 (en) * 2019-08-22 2021-02-24 LG Electronics Inc. -1- Method and apparatus for detecting rotor magnetic pole position in a single-phase bldc motor
CN114172418A (en) * 2021-11-30 2022-03-11 中国第一汽车股份有限公司 Motor current sensor state detection system and method
CN115213923A (en) * 2022-09-20 2022-10-21 深圳市欢创科技有限公司 Rotating seat, distance measuring device and mobile robot
US12015368B2 (en) 2019-03-28 2024-06-18 Dyson Technology Limited Method of determining a position of a rotor of a brushless permanent magnet motor

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US20100119386A1 (en) * 2008-11-13 2010-05-13 Ravishanker Krishnamoorthy Motor control system
CN202068368U (en) * 2011-05-12 2011-12-07 杭州赛微电机有限公司 Rotational speed close-loop control system of single-phase brushless DC motor
CN105743399A (en) * 2016-05-13 2016-07-06 深圳市高科润电子有限公司 Direct-current brushless motor position-free control system and control method thereof

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US20100119386A1 (en) * 2008-11-13 2010-05-13 Ravishanker Krishnamoorthy Motor control system
CN202068368U (en) * 2011-05-12 2011-12-07 杭州赛微电机有限公司 Rotational speed close-loop control system of single-phase brushless DC motor
CN105743399A (en) * 2016-05-13 2016-07-06 深圳市高科润电子有限公司 Direct-current brushless motor position-free control system and control method thereof

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108964533A (en) * 2018-08-22 2018-12-07 惠州市蓝微电子有限公司 The control circuit and starting method of single-phase DC brushless motor position-sensor-free
CN108964533B (en) * 2018-08-22 2021-07-13 惠州市蓝微电子有限公司 Control circuit and starting method of single-phase direct-current brushless motor position-sensorless
US12015368B2 (en) 2019-03-28 2024-06-18 Dyson Technology Limited Method of determining a position of a rotor of a brushless permanent magnet motor
EP3783794A1 (en) * 2019-08-22 2021-02-24 LG Electronics Inc. -1- Method and apparatus for detecting rotor magnetic pole position in a single-phase bldc motor
US11283379B2 (en) 2019-08-22 2022-03-22 Lg Electronics Inc. Method and apparatus for detecting rotor magnetic pole position in a single-phase BLDC motor
CN114172418A (en) * 2021-11-30 2022-03-11 中国第一汽车股份有限公司 Motor current sensor state detection system and method
CN114172418B (en) * 2021-11-30 2024-03-15 中国第一汽车股份有限公司 Motor current sensor state detection system and method
CN115213923A (en) * 2022-09-20 2022-10-21 深圳市欢创科技有限公司 Rotating seat, distance measuring device and mobile robot

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Application publication date: 20161123