CN106149258A - A kind of improvement dye vat and function mode thereof - Google Patents
A kind of improvement dye vat and function mode thereof Download PDFInfo
- Publication number
- CN106149258A CN106149258A CN201610796283.4A CN201610796283A CN106149258A CN 106149258 A CN106149258 A CN 106149258A CN 201610796283 A CN201610796283 A CN 201610796283A CN 106149258 A CN106149258 A CN 106149258A
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- inner casing
- outer shell
- heat exchanger
- temperature water
- vibrations
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 135
- 239000011148 porous material Substances 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims abstract description 7
- 238000007906 compression Methods 0.000 claims abstract description 7
- 239000000975 dye Substances 0.000 claims description 97
- 238000003860 storage Methods 0.000 claims description 50
- 239000004744 fabric Substances 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 29
- 239000000498 cooling water Substances 0.000 claims description 17
- 239000008235 industrial water Substances 0.000 claims description 15
- 238000004043 dyeing Methods 0.000 claims description 14
- 239000008187 granular material Substances 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 12
- 238000009987 spinning Methods 0.000 claims description 12
- 230000036760 body temperature Effects 0.000 claims description 10
- 238000010186 staining Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 239000000446 fuel Substances 0.000 claims description 3
- DNHVXYDGZKWYNU-UHFFFAOYSA-N lead;hydrate Chemical compound O.[Pb] DNHVXYDGZKWYNU-UHFFFAOYSA-N 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000010792 warming Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims 1
- 239000011344 liquid material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a kind of improvement dye vat and function mode thereof.nullThis improvement dye vat includes cylinder body，Cylinder body includes inner casing and outer shell，Interior cylinder top head sets inner cap，Outer cylinder top head sets enclosing cover，What some connection inner casings and outer shell were offered in the bottom of inner casing exchanges bottom outlet，What some connection inner casings and outer shell were offered in the top of inner casing sidewall exchanges apical pore，Circulation cavity volume is formed between inner casing and outer shell，The bottom of circulation cavity volume arranges water circulating pump，Water inlet pipe is connected on the sidewall of outer shell，Inner casing is placed heat exchanger，Heat exchanger connects cycle heat exchange mechanism by pipeline，The lower section of outer shell arranges vibrating disc，Some vibrations posts are set on vibrating disc，Compression spring is placed in vibrations post，The top of compression spring has leaned vibrations ball，Vibrations ball exposes the top opening of vibrations post，The bottom of the top contact outer shell of vibrations ball，The lower section of outer shell arranges rotating seat，Electric rotating machine is set in rotating seat，The rotating shaft of electric rotating machine projects upwardly through the diapire of outer shell and is formed connected with the center of inner casing bottom surface.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of automatization dye vat, particularly a kind of improvement dye vat and running thereof
Mode.
Background technology
Dye vat is the cylinder body that cloth body carries out soaking and dyeing.Dyeing need to add hot water in dye vat, contaminates material, needs to stir
Mix.Installed heating function, agitating function later additional.Change the shape of cylinder body, add power.
It is single to there is structure in existing dye vat, and Colour Difference mode of operation is single, and then causes staining efficiency low, printing and dyeing
The problems such as the uniformity is poor, and dye utilization rate is low, and Color is the best.
Summary of the invention
It is an object of the invention to there are the problems referred to above for existing technology, it is proposed that one sets up interior outer shell body to realize
Dyestuff circulates, and coordinates vibrations and spinning movement to save dyestuff, optimizes improvement dye vat and the function mode thereof of Color.
The purpose of the present invention can be realized by following technical proposal: a kind of improvement dye vat, including cylinder body, and described cylinder body bag
Including the inner casing and outer shell being nested, described interior cylinder top head sets inner cap, and described outer cylinder top head sets enclosing cover, and the bottom of described inner casing is offered
The bottom outlet that exchanges of some connection inner casings and outer shell, what some connection inner casings and outer shell were offered in the top of described inner casing sidewall exchanges top
Hole, forms circulation cavity volume between described inner casing and outer shell, the bottom of described circulation cavity volume arranges water circulating pump, the side of described outer shell
On wall connect water inlet pipe, in described inner casing place heat exchanger, described heat exchanger by pipeline connect cycle heat exchange mechanism, described outside
The lower section of cylinder arranges vibrating disc, and described vibrating disc arranges some vibrations posts, places compression spring, described pressure in described vibrations post
The top of contracting spring has leaned vibrations ball, and described vibrations ball exposes the top opening of vibrations post, and the top of described vibrations ball connects
Touching the bottom of outer shell, the lower section of described outer shell arranges rotating seat, arranges electric rotating machine in described rotating seat, described electric rotating machine
Rotating shaft projects upwardly through the diapire of outer shell and is formed connected with the center of inner casing bottom surface, the periphery socked shaft of described rotating shaft
Holding, the periphery of described bearing overlaps shock-absorbing rubber ring admittedly, and described shock-absorbing rubber ring is between rotating shaft and outer shell diapire.
In this improvement dye vat, drive recirculated water turbulent circulation between inner casing and outer shell by water circulating pump, outside also
Supplement the effect that liquid in whole cylinder body is shaken, thus utilize the frequency of vibrations to intensify the dye granule in liquid, enter
One step strengthens the activity of dye granule, optimizes Color.It is socketed shock-absorbing rubber ring between rotating shaft and outer shell diapire and plays two
Effect, one is to seal to prevent the leakage of liquid, two be utilize the elasticity of shock-absorbing rubber ring make outer shell when there are vibrations, and
Not the rotation of rotating shaft interferes.
In above-mentioned improvement dye vat, exchanging of some connection inner casings and outer shell is uniformly offered at the middle part of described inner casing sidewall
Mesopore, described exchange mesopore upper cover sets reset cap, and described reset cap is connected by back-moving spring with exchange mesopore, described reset cap
Periphery socket rubber ring.
In above-mentioned improvement dye vat, the position height of described water inlet pipe is less than the position height of described exchange apical pore.By
This dye liquor can only fall into bottom circulation cavity volume after in water inlet pipe inflow outer shell, then is poured in inner casing by exchange bottom outlet, and keeps away
Exempt from dye liquor and enter inner casing by exchange apical pore, use feed liquor mode from bottom to top to cause the turbulent flow of liquid, to avoid in dye liquor
Dye precipitated in bottom, the concentration being beneficial to dye liquor keeps consistent.
In above-mentioned improvement dye vat, described cycle heat exchange mechanism includes industrial water storage device, middle warm water storage dress
Put, high temperature water storage apparatus and pump, the input pipe of described heat exchanger connects steam pipeline, cooling water conveying pipe, middle temperature respectively
Water conveying pipe and high-temperature water conveying pipe；The outlet tube of described heat exchanger connects industrial water storage device input, middle temperature respectively
Water storage apparatus input and high temperature water storage apparatus input；Described industrial water storage device, middle temperature water storage apparatus and
The input of high temperature water storage apparatus is respectively equipped with control valve；During the outfan of described middle temperature water storage apparatus connects, warm water carries
Pipe, the outfan of described high temperature water storage apparatus connects high-temperature water conveying pipe；Described steam pipeline, cooling water conveying pipe, in
It is respectively equipped with control valve on warm water conveying pipe and high-temperature water conveying pipe；The outlet tube of described heat exchanger is provided with pump.
In above-mentioned improvement dye vat, also including controller, described controller is connected above-mentioned water circulating pump by circuit, is changed
Hot device, vibrating disc and electric rotating machine.Each driving equipment is all uniformly controlled by automatically controlled being integrated into, thus can carry out corresponding
Technique produces, convenient operation, improves unified management and work efficiency, processing precision.
In above-mentioned improvement dye vat, described in cover observation panel be set, described observation panel arranges transparent glass window；Institute
State outer covering and observation panel is set, described observation panel arranges transparent glass window.
The function mode of improvement dye vat, including following operation steps:
1), open enclosing cover and inner cap, it would be desirable to the cloth body of dyeing is put in the inner chamber of inner casing, cover the most successively inner cap with
Enclosing cover, injects dye liquor by water inlet pipe to the circulation cavity volume between inner casing and outer shell, and dye liquor is gradually poured in inner casing by exchanging bottom outlet
It is middle by the immersion of cloth body, until the liquid level of dye liquor exceedes exchange apical pore；
2), the heat exchanger opened in inner casing coordinates cycle heat exchange organisation operations, according to process requirement to dye in cylinder body
The temperature of liquid carries out corresponding stage regulation and control；
3) water circulating pump, bottom ON cycle cavity volume, at the bottom of making dye liquor by the exchange of bottom by the driving of water circulating pump
Hole constantly pours in inner casing, flows out to circulate cavity volume from the exchange apical pore at top again, makes from there through the circulation of continuous liquid stream
Obtain dyestuff repeatedly through cloth body, increase the frequency of exposure of fuel particle and cloth cover, strengthen Color；
4), open vibrating disc and the vibrations of certain frequency are transferred to outer shell, thus by the vibrations ball of vibrations capital end
Drive the dye liquor in outer shell to shake according to this Frequency Synchronization, utilize the frequency of vibrations to intensify the dye granule in liquid, further
Strengthen the activity of dye granule, optimize Color；
5), open electric rotating machine drive its rotating shaft drive inner casing do spinning movement, this spinning movement is directional-rotation or change
To rotation, this spinning movement is that constant speed rotates or speed-changing rotation, and the rotary operation of regulation and control inner casing can make cloth body carry out in dye liquor
Stirring, consistent to reach the dye level in the every region of cloth cover.
In above-mentioned function mode, in step 2) in, the temperature control step of dye liquor includes:
1), opening the high-temperature water upper control valve of conveying pipe, other control valves are closed, are made the high-temperature water in high temperature water storage apparatus
Carry pipe input heat exchanger by high-temperature water, by heat exchange, make cylinder body temperature be warming up to the first preset temperature, change meanwhile
In hot device, high-temperature water lowers the temperature into middle warm water；
2), opening control valve on middle temperature water storage apparatus input, other control valves are closed, and in heat exchanger, middle warm water passes through
Heat exchanger outlet tube and upper transport pump thereof are to middle temperature water storage apparatus；
3), opening control valve on steam pipeline, other control valves are closed, and make steam enter heat exchange by steam pipeline
Device, by heat exchange, makes cylinder body temperature be continuously heating to the second preset temperature；
4), opening the middle warm water upper control valve of conveying pipe, other control valves are closed, are made the middle warm water in middle temperature water storage apparatus
Carrying pipe input heat exchanger by middle warm water, by heat exchange, in making cylinder body, greenhouse cooling is to the 3rd preset temperature, changes meanwhile
In in hot device, warm water heats up into high-temperature water；
5), opening control valve on high temperature water storage apparatus input, other control valves are closed, and in heat exchanger, high-temperature water passes through
Heat exchanger outlet tube and upper transport pump thereof store device to high-temperature water；
6), opening the cooling water upper control valve of conveying pipe, open industrial water storage device input control valve, other control
Valve cuts out, and makes cooling water lead to supercooled water conveying pipe input heat exchanger, by heat exchange, makes cylinder body temperature continue to be cooled to the
Four preset temperatures, meanwhile, heat exchanger inner cooling water stores device by heat exchanger outlet tube and upper transport pump thereof to industrial water；
7), repeat 1) to 6) step.
Use steam and hot water Hybrid Heating, make full use of the heat energy adding thermal medium, reduce steam and the consumption of cooling water,
Reduce the water consumption in production process and energy consumption.
In above-mentioned function mode, in step 5) in, when inner casing rotates under driving, by the work of centrifugal force
With making the dye liquor in inner casing push reset cap open, and then by inner casing in exchange mesopore enters circulation cavity volume, thereby increase
The cycle-index of liquid stream and turbulent extent, drive dyestuff therein by liquid stream further and be repeatedly fully contacted with dying cloth, to reach
To rapid dyeing and dyeability uniformity；After inner casing stops operating, under the elastic pulling force of back-moving spring, reset cap is again
Cover exchange mesopore, and realize seal closure by rubber ring.
In above-mentioned function mode, in dyeing course, can by the clear glass window that covers outward and in cover
The staining conditions of cloth body observed by clear glass window, once finds that operation extremely can regulate and control in time or stop dying operation.
Compared with prior art, in this improvement dye vat and function mode thereof use, outer shell figure becomes two chambers separated,
And making two chamber by arranging through hole, configuration driven device drives liquid material forms directed circulation flowing, utilizes circulating fluid
Drive dyestuff constantly to contact with cloth cover, improve staining efficiency, strengthen Color；Set up vibroseis further, intensify in liquid
Dye granule, strengthen dye granule activity, optimize Color；Set up spinning movement further, strengthen liquid material turbulent extent,
Increase staining reaction number of times, to reach rapid dyeing, make cloth body be stirred simultaneously, reach dyeability uniformity；The present invention
There is the features such as saving dyestuff, work efficiency height, good, the good evenness of Color.
Accompanying drawing explanation
Fig. 1 is the structural representation of this improvement dye vat.
In figure, 1, outer shell；2, enclosing cover；3, inner casing；4, inner cap；5, reset cap；6, water circulating pump；7, vibrating disc；8, vibrations
Post；9, vibrations ball；10, rotating seat；11, rotating shaft.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
As it is shown in figure 1, this improvement dye vat, including cylinder body, cylinder body includes inner casing 3 and outer shell 1, inner casing 3 upper cover being nested
If inner cap 4, outer shell 1 upper cover sets enclosing cover 2, and the bottom outlet that exchanges of some connection inner casings 3 and outer shell 1, inner casing 3 are offered in the bottom of inner casing 3
The apical pore that exchanges of some connection inner casings 3 and outer shell 1 is offered at the top of sidewall, forms circulation cavity volume, follow between inner casing 3 and outer shell 1
The bottom of ring cavity volume arranges water circulating pump 6, and the sidewall of outer shell 1 connects water inlet pipe, places heat exchanger in inner casing 3, and heat exchanger leads to
Crossing pipeline and connect cycle heat exchange mechanism, the lower section of outer shell 1 arranges vibrating disc 7, and vibrating disc 7 arranges some vibrations posts 8, shakes post
Placing compression spring in 8, the top of compression spring has leaned vibrations ball 9, and vibrations ball 9 exposes the top opening of vibrations post 8, vibrations
The bottom of the top contact outer shell 1 of ball 9, the lower section of outer shell 1 arranges rotating seat 10, arranges electric rotating machine in rotating seat 10, rotation
The center of diapire and inner casing 3 bottom surface that the rotating shaft 11 of rotating motor projects upwardly through outer shell 1 is formed connected, outside rotating shaft 11
Week is socketed bearing, and the periphery of bearing overlaps shock-absorbing rubber ring admittedly, and shock-absorbing rubber ring is between rotating shaft 11 and outer shell 1 diapire.
In this improvement dye vat, drive recirculated water turbulent circulation between inner casing 3 and outer shell 1 by water circulating pump 6, outside
Also supplement the effect that liquid in whole cylinder body is shaken, thus utilize the frequency of vibrations to intensify the dye granule in liquid,
Further enhance the activity of dye granule, optimize Color.It is socketed shock-absorbing rubber ring between rotating shaft 11 and outer shell 1 diapire to play
Two effects, one is to seal to prevent the leakage of liquid, and two is to utilize the elasticity of shock-absorbing rubber ring that outer shell 1 is being shaken
Time, and the rotation of not rotating shaft 11 interferes.
The mesopore that exchanges of some connection inner casings 3 and outer shell 1 is uniformly offered at the middle part of inner casing 3 sidewall, and exchange mesopore upper cover sets
Reset cap 5, reset cap 5 is connected by back-moving spring with exchange mesopore, the periphery socket rubber ring of reset cap 5.
The position height of water inlet pipe is less than the position height of exchange apical pore.Thus dye liquor is flowed in outer shell 1 by water inlet pipe
After can only fall into circulation cavity volume bottom, then by exchange bottom outlet pour in inner casing 3, and avoid dye liquor by exchange apical pore enter inner casing
3, use feed liquor mode from bottom to top to cause the turbulent flow of liquid, to avoid the dye precipitated in dye liquor in bottom, be beneficial to dye
The concentration of liquid keeps consistent.
Cycle heat exchange mechanism includes industrial water storage device, middle temperature water storage apparatus, high temperature water storage apparatus and pump, changes
The input pipe of hot device connects steam pipeline, cooling water conveying pipe, middle warm water conveying pipe and high-temperature water conveying pipe respectively；Heat exchanger
Outlet tube connect respectively industrial water storage device input, middle temperature water storage apparatus input and high temperature water storage apparatus defeated
Enter end；The input of industrial water storage device, middle temperature water storage apparatus and high temperature water storage apparatus is respectively equipped with control valve；In
During the outfan of temperature water storage apparatus connects, warm water conveying is managed, and the outfan of high temperature water storage apparatus connects high-temperature water conveying pipe；
It is respectively equipped with control valve on steam pipeline, cooling water conveying pipe, middle warm water conveying pipe and high-temperature water conveying pipe；Heat exchanger defeated
Go out pipe and be provided with pump.
Also including controller, controller connects water circulating pump 6, heat exchanger, vibrating disc 7 and electric rotating machine by circuit.Will
Each driving equipment is all uniformly controlled by automatically controlled being integrated into, and thus can carry out corresponding technique production, convenient operation, improve system
One management and work efficiency, processing precision.
Observation panel is set on inner cap 4, observation panel arranges transparent glass window；Observation panel is set on enclosing cover 2, observation panel sets
Put transparent glass window.
The function mode of improvement dye vat, including following operation steps:
1) enclosing cover 2 and inner cap 4, are opened, it would be desirable to the cloth body of dyeing is put in the inner chamber of inner casing 3, in covering the most successively
Lid 4 and enclosing cover 2, inject dye liquor by water inlet pipe to the circulation cavity volume between inner casing 3 and outer shell 1, and dye liquor is by exchanging bottom outlet gradually
Pour in inner casing 3 and cloth body is soaked, until the liquid level of dye liquor exceedes exchange apical pore；
2), the heat exchanger opened in inner casing 3 coordinates cycle heat exchange organisation operations, according to process requirement to dye in cylinder body
The temperature of liquid carries out corresponding stage regulation and control；
3) water circulating pump 6, bottom ON cycle cavity volume, makes dye liquor by the exchange of bottom by the driving of water circulating pump 6
Bottom outlet constantly pours in inner casing 3, flows out to circulate cavity volume from the exchange apical pore at top again, circulates from there through continuous liquid stream
Make dyestuff repeatedly through cloth body, increase the frequency of exposure of fuel particle and cloth cover, strengthen Color；
4), open vibrating disc 7 by vibrations post 8 top vibrations ball 9 vibrations of certain frequency are transferred to outer shell 1,
Thus drive the dye liquor in outer shell 1 to shake according to this Frequency Synchronization, utilize the frequency of vibrations to intensify the dye granule in liquid, enter
One step strengthens the activity of dye granule, optimizes Color；
5), open electric rotating machine drive its rotating shaft 11 to drive inner casing 3 to do spinning movement, this spinning movement be directional-rotation or
Break-in rotates, and this spinning movement is that constant speed rotates or speed-changing rotation, and the rotary operation of regulation and control inner casing 3 can make cloth body enter in dye liquor
Row stirring, consistent to reach the dye level in the every region of cloth cover.
In step 2) in, the temperature control step of dye liquor includes:
1), opening the high-temperature water upper control valve of conveying pipe, other control valves are closed, are made the high-temperature water in high temperature water storage apparatus
Carry pipe input heat exchanger by high-temperature water, by heat exchange, make cylinder body temperature be warming up to the first preset temperature, change meanwhile
In hot device, high-temperature water lowers the temperature into middle warm water；
2), opening control valve on middle temperature water storage apparatus input, other control valves are closed, and in heat exchanger, middle warm water passes through
Heat exchanger outlet tube and upper transport pump thereof are to middle temperature water storage apparatus；
3), opening control valve on steam pipeline, other control valves are closed, and make steam enter heat exchange by steam pipeline
Device, by heat exchange, makes cylinder body temperature be continuously heating to the second preset temperature；
4), opening the middle warm water upper control valve of conveying pipe, other control valves are closed, are made the middle warm water in middle temperature water storage apparatus
Carrying pipe input heat exchanger by middle warm water, by heat exchange, in making cylinder body, greenhouse cooling is to the 3rd preset temperature, changes meanwhile
In in hot device, warm water heats up into high-temperature water；
5), opening control valve on high temperature water storage apparatus input, other control valves are closed, and in heat exchanger, high-temperature water passes through
Heat exchanger outlet tube and upper transport pump thereof store device to high-temperature water；
6), opening the cooling water upper control valve of conveying pipe, open industrial water storage device input control valve, other control
Valve cuts out, and makes cooling water lead to supercooled water conveying pipe input heat exchanger, by heat exchange, makes cylinder body temperature continue to be cooled to the
Four preset temperatures, meanwhile, heat exchanger inner cooling water stores device by heat exchanger outlet tube and upper transport pump thereof to industrial water；
7), repeat 1) to 6) step.
Use steam and hot water Hybrid Heating, make full use of the heat energy adding thermal medium, reduce steam and the consumption of cooling water,
Reduce the water consumption in production process and energy consumption.
In step 5) in, when inner casing 3 rotates under driving, make the dye in inner casing 3 by the effect of centrifugal force
Liquid pushes reset cap 5 open, and then by inner casing 3 in exchange mesopore enters circulation cavity volume, thereby increases the cycle-index of liquid stream
With turbulent extent, drive dyestuff therein by liquid stream further and be repeatedly fully contacted with dying cloth, to reach rapid dyeing and dye
Evenness is consistent；After inner casing 3 stops operating, under the elastic pulling force of back-moving spring, reset cap 5 covers exchange mesopore again,
And realize seal closure by rubber ring.
In dyeing course, cloth can be observed by the clear glass window on enclosing cover 2 and the clear glass window on inner cap 4
The staining conditions of body, once finds that operation extremely can regulate and control in time or stop dying operation.
In this improvement dye vat and function mode thereof use, outer shell 1 figure becomes two chambers separated, and by arranging through hole
Making two chamber, configuration driven device drives liquid material forms directed circulation flowing, utilizes circulating fluid to drive dyestuff and cloth cover
Constantly contact, improves staining efficiency, strengthens Color；Set up vibroseis further, intensify the dye granule in liquid, strengthen
Dye granule activity, optimizes Color；Set up spinning movement further, strengthen liquid material turbulent extent, increase staining reaction time
Number, to reach rapid dyeing, makes cloth body be stirred simultaneously, reaches dyeability uniformity；The present invention has saving dyestuff, work
Make the features such as efficiency height, good, the good evenness of Color.
Specific embodiment described herein is only to present invention spirit explanation for example.Technology neck belonging to the present invention
Described specific embodiment can be made various amendment or supplements or use similar mode to replace by the technical staff in territory
Generation, but without departing from the spirit of the present invention or surmount scope defined in appended claims.
Although the most more employing outer shell 1；Enclosing cover 2；Inner casing 3；Inner cap 4；Reset cap 5；Water circulating pump 6；Vibrating disc
7；Vibrations post 8；Vibrations ball 9；Rotating seat 10；Rotating shaft 11 term such as grade, but it is not precluded from using the probability of other term.Use
These terms are only used to describe and explain more easily the essence of the present invention；It is construed as any additional limit
System is all contrary with spirit of the present invention.
Claims (10)
1. an improvement dye vat, including cylinder body, it is characterised in that described cylinder body includes inner casing and the outer shell being nested, described interior
Cylinder top head sets inner cap, and described outer cylinder top head sets enclosing cover, and what some connection inner casings and outer shell were offered in the bottom of described inner casing exchanges the end
Hole, the top of described inner casing sidewall is offered the apical pore that exchanges of some connection inner casings and outer shell, is formed between described inner casing and outer shell
Circulation cavity volume, the bottom of described circulation cavity volume arranges water circulating pump, the sidewall of described outer shell connects water inlet pipe, in described inner casing
Placing heat exchanger, described heat exchanger connects cycle heat exchange mechanism by pipeline, and the lower section of described outer shell arranges vibrating disc, described shake
Arranging some vibrations posts on Moving plate, place compression spring in described vibrations post, the top of described compression spring has leaned vibrations rolling
Pearl, described vibrations ball exposes the top opening of vibrations post, and the bottom of the top contact outer shell of described vibrations ball, under described outer shell
Side arranges rotating seat, arranges electric rotating machine in described rotating seat, and the rotating shaft of described electric rotating machine projects upwardly through the end of outer shell
Wall is formed connected with the center of inner casing bottom surface, and the periphery socket bearing of described rotating shaft, the periphery of described bearing overlaps shock-absorbing admittedly
Rubber ring, described shock-absorbing rubber ring is between rotating shaft and outer shell diapire.
Improvement dye vat the most according to claim 1, it is characterised in that if involvement is uniformly offered at the middle part of described inner casing sidewall
Leading to the mesopore that exchanges of inner casing and outer shell, described exchange mesopore upper cover sets reset cap, and described reset cap passes through to reset with exchanging mesopore
Spring connects, the periphery socket rubber ring of described reset cap.
Improvement dye vat the most according to claim 1, it is characterised in that the position height of described water inlet pipe is less than described exchange
The position height of apical pore.
Improvement dye vat the most according to claim 1, it is characterised in that described cycle heat exchange mechanism includes that industrial water stores
Device, middle temperature water storage apparatus, high temperature water storage apparatus and pump, the input pipe of described heat exchanger connect respectively steam pipeline,
Cooling water conveying pipe, middle warm water conveying pipe and high-temperature water conveying pipe；The outlet tube of described heat exchanger connects industrial water respectively and deposits
Storage device input, middle temperature water storage apparatus input and high temperature water storage apparatus input；Described industrial water storage device,
The input of middle temperature water storage apparatus and high temperature water storage apparatus is respectively equipped with control valve；The output of described middle temperature water storage apparatus
During end connects, warm water conveying is managed, and the outfan of described high temperature water storage apparatus connects high-temperature water conveying pipe；Described steam pipeline,
It is respectively equipped with control valve on cooling water conveying pipe, middle warm water conveying pipe and high-temperature water conveying pipe；On the outlet tube of described heat exchanger
It is provided with pump.
Improvement dye vat the most according to claim 1, it is characterised in that also include that controller, described controller pass through circuit
Connect above-mentioned water circulating pump, heat exchanger, vibrating disc and electric rotating machine.
Improvement dye vat the most according to claim 1, it is characterised in that cover in described and observation panel is set, described observation panel
On transparent glass window is set；Described outer covering arranges observation panel, and described observation panel arranges transparent glass window.
Improve the function mode of dye vat the most according to claim 1, it is characterised in that include following operation steps:
1), open enclosing cover and inner cap, it would be desirable to the cloth body of dyeing is put in the inner chamber of inner casing, cover inner cap the most successively with outer
Lid, injects dye liquor by water inlet pipe to the circulation cavity volume between inner casing and outer shell, and dye liquor is gradually poured in inner casing by exchanging bottom outlet
Cloth body is soaked, until the liquid level of dye liquor exceedes exchange apical pore；
2), the heat exchanger opened in inner casing coordinates cycle heat exchange organisation operations, according to process requirement to dye liquor in cylinder body
Temperature carries out corresponding stage regulation and control；
3) water circulating pump, bottom ON cycle cavity volume, makes dye liquor by the exchange bottom outlet of bottom not by the driving of water circulating pump
Breaking pours in inner casing, flows out to circulate cavity volume from the exchange apical pore at top again, makes dye from there through the circulation of continuous liquid stream
Material, repeatedly through cloth body, increases the frequency of exposure of fuel particle and cloth cover, strengthens Color；
4), open vibrating disc by vibrations capital end vibrations ball the vibrations of certain frequency are transferred to outer shell, thus drive
Dye liquor in outer shell shakes according to this Frequency Synchronization, utilizes the frequency of vibrations to intensify the dye granule in liquid, further enhances
The activity of dye granule, optimizes Color；
5), open electric rotating machine drive its rotating shaft drive inner casing do spinning movement, this spinning movement be directional-rotation or break-in rotation
Turning, this spinning movement is that constant speed rotates or speed-changing rotation, and the rotary operation of regulation and control inner casing can make cloth body be stirred in dye liquor,
Consistent to reach the dye level in the every region of cloth cover.
Function mode the most according to claim 7, it is characterised in that in step 2) in, the temperature control step of dye liquor includes:
1), opening the high-temperature water upper control valve of conveying pipe, other control valves are closed, are made the high-temperature water in high temperature water storage apparatus pass through
High-temperature water conveying pipe input heat exchanger, by heat exchange, makes cylinder body temperature be warming up to the first preset temperature, meanwhile, heat exchanger
Interior high-temperature water lowers the temperature into middle warm water；
2), opening control valve on middle temperature water storage apparatus input, other control valves are closed, and in heat exchanger, middle warm water passes through heat exchange
Device outlet tube and upper transport pump thereof are to middle temperature water storage apparatus；
3), opening control valve on steam pipeline, other control valves are closed, and make steam enter heat exchanger by steam pipeline, logical
Cross heat exchange, make cylinder body temperature be continuously heating to the second preset temperature；
4), opening the middle warm water upper control valve of conveying pipe, other control valves are closed, are made the middle warm water in middle temperature water storage apparatus pass through
Middle warm water conveying pipe input heat exchanger, by heat exchange, in making cylinder body, greenhouse cooling is to the 3rd preset temperature, meanwhile, heat exchanger
In in, warm water heats up into high-temperature water；
5), opening control valve on high temperature water storage apparatus input, other control valves are closed, and in heat exchanger, high-temperature water passes through heat exchange
Device outlet tube and upper transport pump thereof store device to high-temperature water；
6), opening the cooling water upper control valve of conveying pipe, open industrial water storage device input control valve, other control valves are closed
Close, make cooling water lead to supercooled water conveying pipe input heat exchanger, by heat exchange, make cylinder body temperature continue to be cooled to the 4th pre-
If temperature, meanwhile, heat exchanger inner cooling water stores device by heat exchanger outlet tube and upper transport pump thereof to industrial water；
7), repeat 1) to 6) step.
Function mode the most according to claim 7, it is characterised in that in step 5) in, when inner casing revolves under driving
When turning, make the dye liquor in inner casing push reset cap open by the effect of centrifugal force, and then followed through exchange mesopore entrance by inner casing
In ring cavity volume, thereby increase cycle-index and the turbulent extent of liquid stream, drive dyestuff therein and dye by liquid stream further
Cloth is repeatedly fully contacted, to reach rapid dyeing and dyeability uniformity；After inner casing stops operating, at the bullet of back-moving spring
Under property pulling force, reset cap covers exchange mesopore again, and realizes seal closure by rubber ring.
Function mode the most according to claim 7, it is characterised in that in dyeing course, can be transparent by cover outward
Glass window and in the clear glass window that covers observe the staining conditions of cloth body, once find operation extremely can regulate and control in time or
Stop dying operation.
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| CN201610796283.4A CN106149258B (en) | 2016-08-31 | 2016-08-31 | A kind of improvement dye vat and its function mode |
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| CN106149258B CN106149258B (en) | 2018-10-02 |
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| CN106757912A (en) * | 2017-03-23 | 2017-05-31 | 浙江显昱纤维织染制衣有限公司 | A kind of dyeing and finishing device of printed fabric |
| CN108611786A (en) * | 2018-06-27 | 2018-10-02 | 宿松晴朗服饰有限公司 | A kind of garment production processing dip dyeing apparatus preventing dye precipitated |
| CN112663256A (en) * | 2020-12-07 | 2021-04-16 | 广东东晟智能科技有限公司 | Vertical circulating liquid flow type hank dyeing machine |
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| CN106149258B (en) | 2018-10-02 |
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