A kind of preparation method of alkyl phenolic curing resin
Technical field
The present invention relates to the preparation method of a kind of alkyl phenolic curing resin.
Background technology
Butyl rubber is elastomeric one, isobutene. and isoprene synthesize.Butyl rubber has good chemically stable
Property and heat stability, oil resistant, oxytolerant, resistance to ozone, acid and alkali-resistance, the most prominent is air-tightness and watertightness, its saturating to air
The rate of mistake is only the 1/7 of natural rubber, the 1/5 of butadiene-styrene rubber, and the transmitance to steam is then the 1/200 of natural rubber, butylbenzene rubber
The 1/140 of glue.Therefore mainly for the manufacture of various rubbers such as tube, steam pipe, curing bag and packing rings.
Butyl rubber typically can vulcanize with sulfur, paraquinonedioxime or alkyl phenolic resin.Use sulfur vulcanization, have not
Wrong physical and mechanical properties and curingprocess rate, but sulphur dosage more than 1.5 parts time easy bloom, goods Applicable temperature scope is relatively low,
Being 100 DEG C~140 DEG C, the butyl rubber that degree of unsaturation is low, activity is the least, so that being difficult to sulfur and ultras sulfuration.Make
With the butyl rubber of paraquinonedioxime sulfuration, there is preferable ozone resistance and thermostability, use temperature to can reach 150 DEG C, sulfuration
Speed is fast, but easily incipient scorch.Use curing resin vulcanized butyl rubber, generate heat-staple-C-C-and-C-O-C-cross-bond. almost
Do not produce recovery phenomenon, higher than-C-S-C-type cross-bond to the stability of heat, mechanism, goods can at 150 DEG C~
Using at l70 DEG C, goods also have low compression deformation performance and good endurance and other physical property, the butyl of resin cure
Rubber, is particularly useful for making the inner tube of a tyre and the capsule of tires.
At present, the synthetic method of alkyl phenolic curing resin mainly has: Zhao Xiangren, Wang Qiaoxian and Sun Decheng " chemical industry with
Engineering " phase nineteen ninety the 1st 23~the synthetic method of page 29, reaction temperature is 70,80 or 90 DEG C, and catalyst is NaOH.
The alkyl phenolic curing resin curability using the method synthesis is more general.
Summary of the invention
It is an object of the invention to provide the new preparation method of a kind of alkyl phenolic curing resin, described preparation method is: heating
Alkyl phenol is melted, under base catalyst effect, under certain reaction temperature, after fully reacting with formaldehyde, neutralizes with acid, water
Wash, vacuum dehydration, obtain alkyl phenolic curing resin.Wherein, the reaction scheme of described method is as follows:
Wherein, R is the alkyl of 8-16 carbon, n=0~20.Preferably, R is 8 or 12, and n is 0,1,2,3.
Wherein, described alkyl phenol isWherein, R is the alkyl of 8-16 carbon.Preferably, described alkyl phenol includes octyl group
Phenol, dodecylphenol etc..
Wherein, described base catalyst is sodium hydroxide, calcium hydroxide, potassium hydroxide, barium hydroxide or magnesium hydroxide.
Wherein, described reaction temperature is 91~100 DEG C.
Wherein, the acid used of described neutralization be oxalic acid, DBSA, p-methyl benzenesulfonic acid, nitric acid, sulphuric acid, hydrochloric acid,
Phosphoric acid or acetic acid.
Wherein, the alkyl phenolic curing resin that described method prepares, its softening point is more than 75 DEG C;Preferably, softening point
It it is 80~95 DEG C.In specific embodiments, softening point is 82.5 DEG C~89.1 DEG C.
The invention allows for the alkyl phenolic curing resin prepared as stated above, its structural formula is as follows:
Wherein, R is the alkyl of 8-16 carbon, n=0~20.Preferably, R is 8 or 12, and n is 0,1,2,3.
Beneficial effect of the present invention includes: compared with the conventional method, and the alkyl phenolic curing resin that the inventive method prepares has
Preferably curability, mechanical property, lear energy.
Detailed description of the invention
In conjunction with specific examples below, the present invention is described in further detail, and the protection content of the present invention is not limited to following
Embodiment.Under the spirit and scope without departing substantially from inventive concept, those skilled in the art it is conceivable that change and advantage all wrapped
Include in the present invention, and with appending claims as protection domain.Implement the process of the present invention, condition, reagent, reality
Proved recipe methods etc., outside the lower content mentioned specially, are universal knowledege and the common knowledge of this area, and the present invention does not has spy
Do not limit content.
Embodiment 1:
In the 1000ml four-hole boiling flask with stirring, thermometer and condenser, put into 268g alkyl phenol, 5g sodium hydroxide, add
Heat to alkyl phenol is completely melt, opens stirring, is heated to 95 DEG C, drips 211g liquid formaldehyde (content of formaldehyde in 30 minutes
37%), after reacting 2 hours at 95 DEG C, add 8g oxalic acid and neutralize, after neutralizing 20 minutes, add 268g toluene, wash,
Taking toluene layer, normal pressure reclaims toluene, after 135 DEG C, is evacuated to-0.095Mpa, at 135 DEG C, under-0.095Mpa, keeps
After 10 minutes, obtaining alkyl phenolic curing resin, resin softening point is 87.5 DEG C.
Other embodiments 2~10 and comparative example, implements step and sees embodiment 1, and implementation condition is shown in Table 1.
Table 1
Embodiment 11:
The product that embodiment 1,3,7,9 prepares is used for rubber, carries out application test, and the alkyl phenolic synthesized with comparative example
Curing resin contrasts.The formula of rubber composition is shown in Table 2.Test result is shown in Table 3.From table 3, the alkyl of the present invention
Phenolic curing resins, has more preferable curability, mechanical property, lear energy.
Table 2
Sequence number |
Raw material |
Mass fraction |
1 |
IIR |
100.00 |
2 |
CR |
5.00 |
3 |
N375 |
60.00 |
4 |
Oleum Ricini |
6.00 |
5 |
ZnO |
5.00 |
6 |
Embodiment 1,3,7,9 product, comparative example |
10.00 |
7 |
B WAX |
1.00 |
Table 3