CN106145917A - A kind of coercitive secondary of permanently magnetic strontium ferrite that improves is combined adding method - Google Patents

A kind of coercitive secondary of permanently magnetic strontium ferrite that improves is combined adding method Download PDF

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CN106145917A
CN106145917A CN201610466910.8A CN201610466910A CN106145917A CN 106145917 A CN106145917 A CN 106145917A CN 201610466910 A CN201610466910 A CN 201610466910A CN 106145917 A CN106145917 A CN 106145917A
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ball
ball milling
sintered
dispersant
strontium ferrite
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王寅岗
张胜安
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Abstract

The invention discloses a kind of cheap secondary and be combined adding method, the HCJ of material can be improved on the premise of not reducing remanent magnetism.Its concrete steps: 1. dispensing: on the basis of Strontium ferrite powder, carry out the compound interpolation of secondary, 2. ball milling, add dispersant during ball milling, and wherein dispersant includes C6H14O6、HCOOH、Ca(C6H11O7)2、C6H7NaO6In one or more materials;3. it is dehydrated;4. it is molded;5. sinter;6. mill processing and performance test.It is cheap that secondary disclosed by the invention is combined additive involved in interpolation, addition without expensive rare earth or metal oxide containing precious metals, on the premise of the remanent magnetism ensureing material is constant, official report coercivity about about 136~144kA/m can be improved, reach 336~344kA/m.

Description

A kind of coercitive secondary of permanently magnetic strontium ferrite that improves is combined adding method
Technical field
The invention belongs to the preparation field of permanent-magnet ferrite in functional material, be specifically related to a kind of raising permanently magnetic strontium ferrite Coercitive secondary is combined adding method.
Background technology
Currently, the demand of whole world permanent-magnet ferrite is increasing year by year, and China is as the use big country of permanent-magnet ferrite, Its demand keeps more quickly increasing.M type permanent-magnet ferrite industry has obtained quick development in recent decades, China Yield has increased to the prostatitis in the world, but the permanent-magnet ferrite that problem is domestic most enterprises production is still chronically at Relatively low level, and raw material utilization rate is low, production technology lags far behind other countries.Therefore the performance of improving product, improvement Production technologies etc. are also the research emphasis in permanent-magnet ferrite material field all the time.
Permanent-magnet ferrite is primarily referred to as hexaplanar M-type strontium ferrite or barium ferrite, and its magnetic property index mainly has surplus Magnetic (Br), coercivity (Hcb、Hcj), magnetic energy product (BH)max, wherein remanent magnetism BrWith official report coercivity Hcj, the more big then magnet magnetic energy of its value Better.
Remanent magnetism (the B of magnetr) depend on density, the degree of orientation and the saturation magnetization (4 π Is) being determined by lattice, by under Formula is expressed:
Br=4 π Is × degree of orientation × density
M-type strontium ferrite and barium ferrite have the 4 π Is values of about 4.65kG.Density and the degree of orientation are at most theoretical value 98%, even density value and the sintered magnet being orientated angle value Wet-pressing molding the highest are also such.
HcjWith anisotropy field (HA=2K1/ Is) and the ratio (f of single domain crystal grainc) product be directly proportional (HA× fc), Wherein K1Represent the magnetocrystalline anisotropy constant being determined by crystal structure.Known M-type strontium ferrite has the K of maximum1Value, is difficult to Improve again.And if ferrite particle is single domain state, then HcjMaximum can be desired for, because magnetization has to resist anisotropy Field rotates, so that reversal of magnetism.
According to above theoretical can be replaced by ion doping to enhance product performance improve Preburning material microstructure or Person carries out secondary adding technology process etc. on the basis of existing Preburning material.For secondary adding technology, CaCO3, CaO and portion Dividing the additives such as rare-earth oxidation while improving remanent magnetism, material coercivity and HCJ are also with decline;Al2O3、 SiO2、Cr2O3、SrCO3、H3BO3Deng additive while improving material coercivity and HCJ, remanent magnetism is also with drastically Decline.This is also the faced subject matter of current secondary adding technology.Chinese invention patent (publication No. is CN102408229A) Disclose and a kind of improve the coercitive method of permanent-magnet ferrite, improve serving certain effect to the magnetic property of magnet, but its The additive R of research and developmentxAlyFezOmComplicated process of preparation, wastes time and energy, and the additive being simultaneously introduced contains the rare earth such as cobalt and praseodymium unit Element causes cost to greatly increase.
Content of the invention
For above-mentioned existing problem, the present invention is by the selection of additive, the groping and addition manner of adding proportion Optimization, work out a kind of coercitive secondary of material that improves on the premise of keeping remanent magnetism not drop and be combined adding method.
For achieving the above object, the present invention is by the following technical solutions:
A kind of coercitive secondary of permanently magnetic strontium ferrite that improves is combined adding method, comprises the following steps:
Dispensing: on the basis of Strontium ferrite powder, carries out the compound interpolation of secondary, and secondary Compound Supplement first carries out pre-place Reason, the mass percent of shared gross weight are 1%~6%, and described secondary Compound Supplement is in A class, B class and C class material The mixture of one or more, described A class material is CaCO3、SiO2·nH2O、H3BO3, B class material is Al2O3、Cr2O3、 MgO、Mn2O3, C class material is NaCl, KCl;
Ball milling: adding dispersant, carrying out secondary ball milling in ball mill, steel ball used is diameter 5.50~7.50mm Bearing steel ball, Ball-milling Time is >=18h;Material, ball, the mass percent of water are 1:(13~16): (1.6~1.9), secondary ball milling Rear Slurry Granularity≤0.9 μm;
Dehydration: the slip of secondary ball milling being transferred to dewaterer and being dehydrated, dewatering time is 5~12h, makes containing of slip Water rate reaches 34~45%;
Shaping: use Wet-pressing molding machine to be pressed the slip after dehydration under magnetic field, the size of compacting sample For: a diameter of 25mm, high 10mm, density >=5.20g/cm3
Sintering: in tube furnace, sample formation blank is sintered;
Grinding and performance test: after the sample cooling after to be sintered, polish upper and lower surface, meet product requirement, use MATS-2010 permanent magnetism measurement apparatus carries out magnetism testing to prepared sample.
Further, the mass percent of gross weight shared by secondary Compound Supplement after pretreatment is respectively as follows: 0.2% ~1.4%CaCO3, 0.15%~0.4%Al2O3, 0.5%~1.3%Cr2O3, 0.1%~0.9%H3BO3, 0.05%~ 0.45%SiO2·nH2O, 0.3%~0.9%MgO, 0.25%~1.2%Mn2O3, 0.1%~0.8%NaCl, 0.05%~ 0.65%KCl.
Further, the preprocess method of secondary Compound Supplement is: by formula weighings → ball milling → sintering → crush → Fine grinding → sieve, the secondary additive powder after finally sieving is dissolved in organic solvent, prepares secondary Compound Supplement, its Middle organic solvent is (CH2OH)2、CH3COCH3、CH3CH2Two or more organic matter in OH or polyethylene glycol.
Further, the dispersant that step (2) is added in mechanical milling process is C6H14O6、HCOOH、Ca(C6H11O7)2、 C6H7NaO6In one or more materials, wherein the percentage by weight shared by dispersant is respectively 0.6%~1.3%.
Further, the compressing pressure described in step (4) is 0.35~0.5 ton/cm2, the electric current that magnetizes is 15.0A, externally-applied magnetic field is approximately 5~15KOe, pressurize 3.5s, and demagnetize 4s.Under magnetic field, oriented moulding is carried out to shaping slip.
Method according to claim 1, is characterized in that, step (5), in sintering process, is first 300~360 Being sintered at a temperature of DEG C, sintering time 2h, this stage is mainly draining and dispersant and decomposes, after with the intensification of 5 DEG C/min Speed is sintered to 1185~1205 DEG C, and sintering time is 4h, is incubated 2h.
Beneficial effect:
1.A class material has the effect carrying remanent magnetism, and B class material has the effect carrying HCJ, and NaCl, KCl are to this Two performances all have some improvement, and after carrying out the compound interpolation of secondary according to the formula dispensing of the present invention, can keep the surplus of material On the premise of magnetic does not drops, it is reported coercivity and is greatly improved (about 136~144kA/m), and to the shaping of product and burning Knot has no effect.
2. formula components is not necessarily to the interpolation of some noble heavy metal oxides or rare earth element, and price is more cheap, to performance To promote the effect that the secondary with some noble heavy metal oxides or rare earth element adds suitable, more meet big production requirement.
3. two compound additives adding are after pretreatment, and additive distribution more evenly and effectively inhibits and adds Add the loss of thing.
Brief description
The demagnetizing curve figure of Fig. 1 embodiment 2;
Fig. 2 is the cross-sectional scans Electronic Speculum figure that the embodiment of the present invention 2 prepares sample;
Fig. 3 is the cross-sectional scans Electronic Speculum figure that comparative example prepares sample.
Detailed description of the invention
Embodiment 1
A kind of coercitive secondary of permanently magnetic strontium ferrite that improves is combined adding method, specifically comprises the following steps that at strontium ferrite On the basis of Preburning material, carrying out that secondary is compound to be added, secondary Compound Supplement first carries out pre-processing, the quality of shared gross weight Percentage is 1%, and secondary Compound Supplement after pretreatment includes 0.2%CaCO3, 0.15%Al2O3, 0.5%Cr2O3、 0.1%H3BO3, 0.05%SiO2·nH2O.Add dispersing agent C6H14O6, HCOOH and Ca (C6H11O7)2Mixture shared by weight Percentage is 7%.Carrying out secondary ball milling in ball mill, steel ball used is the bearing steel ball of diameter 5.50~7.50mm, ball Time consuming is >=18h;Material, ball, the mass percent of water are 1:(13-16): (1.6-1.9), Slurry Granularity after secondary ball milling≤ 0.9μm.The slip of secondary ball milling being transferred to dewaterer be dehydrated, dewatering time is 5~12h, uses Wet-pressing molding machine pair Slip after dehydration is pressed under magnetic field, and briquetting pressure is 0.35~0.5 ton/cm2, the electric current that magnetizes is 15.0A, outward Adding magnetic field and being approximately 5~15KOe, pressurize 3.5s, demagnetize 4s, and the size of compacting sample is: a diameter of 25mm, high 10mm, and density >= 5.20g/cm3.Sample formation blank is sintered by tube furnace, is sintered at a temperature of 300~360 DEG C, during sintering Between 2h, after be sintered to 1185~1205 DEG C with the programming rate of 5 DEG C/min, sintering time is 4h, is incubated 2h.After to be sintered Sample cooling after, polish upper and lower surface, meet product requirement, use MATS-2010 permanent magnetism measurement apparatus to enter prepared sample Row magnetism testing.
The magnetic property of embodiment 1 is: Br=401.5mT, Hcb=301.6kA/m, Hcj=328.2kA/m, (BH)max= 31.7kJ/m3.Embodiment 2
Compared with Example 1, the percentage by weight of secondary compound additive is 3%, and secondary after pretreatment is compound to be added Add thing and include 1.0%CaCO3, 0.15%Al2O3, 0.6%Cr2O3, 0.25%H3BO3, 0.2%SiO2·nH2O, 0.3% MgO, 0.2%Mn2O3, 0.3%NaCl.
Fig. 1 is the demagnetizing curve figure of the present embodiment, and thus figure is it can be seen that the magnetic property of embodiment 2 is: Br= 412.7mT, Hcb=310.6kA/m, Hcj=338.6kA/m, (BH)max=33.9kJ/m3
Embodiment 3
Compared with Example 1, the percentage of secondary compound additive is 5%, secondary Compound Supplement after pretreatment Include 1.0%CaCO3, 0.4%Al2O3, 1.0%Cr2O3, 0.6%H3BO3, 0.6%SiO2·nH2O, 0.4%MgO, 0.5%Mn2O3, 0.5%KCl.The magnetic property of embodiment 3 is: Br=390.8mT, Hcb=300.3kA/m, Hcj=319.2kA/ M, (BH)max=30.4kJ/m3
Comparative example
On the basis of Preburning material of strontium ferrite, do not carry out any interpolation, add dispersing agent C6H14O6、HCOOH、Ca (C6H11O7)2Percentage by weight shared by mixture is 7%, carries out secondary ball milling in ball mill, and steel ball used is diameter 5.50 The bearing steel ball of~7.50mm, Ball-milling Time is >=18h;Material, ball, the mass percent of water are 1:(13-16): (1.6-1.9), Slurry Granularity≤0.9 μm after secondary ball milling.The slip of secondary ball milling to be transferred to dewaterer be dehydrated, dewatering time is 5~ 12h, uses Wet-pressing molding machine to be pressed the slip after dehydration under magnetic field, and briquetting pressure is 0.35~0.5 ton/ cm2, the electric current that magnetizes is 15.0A, and externally-applied magnetic field is approximately 5~15KOe, pressurize 3.5s, and demagnetize 4s, and the size of compacting sample is: straight Footpath is 25mm, high 10mm.Sample formation blank is sintered by tube furnace, is sintered at a temperature of 300~360 DEG C, Sintering time 2h, after be sintered to 1185~1205 DEG C with the programming rate of 5 DEG C/min, sintering time is 4h, is incubated 2h.Treat After sample cooling after sintering, polish upper and lower surface, meet product requirement, use MATS-2010 permanent magnetism measurement apparatus to preparing Sample carries out magnetism testing.
The magnetic property of comparative example is: Br=420.6mT, Hcb=168.9kA/m, Hcj=178.0kA/m, (BH)max= 34.1kJ/m3
By contrast, the strontium ferrite sample remanent magnetism that embodiment prepares quite and coercivity apparently higher than comparative example.Fig. 2 with Fig. 3 embodiment of comparing is more tiny than comparative example even particle distribution and fine and close.
The above is only the preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art For Yuan, under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (6)

1. the raising coercitive secondary of permanently magnetic strontium ferrite is combined adding method, it is characterised in that comprise the following steps:
1) dispensing: on the basis of Strontium ferrite powder, carries out the compound interpolation of secondary, and secondary Compound Supplement first carries out pre-place Reason, the mass percent of shared gross weight are 1%~6%, and described secondary Compound Supplement is in A class, B class and C class material The mixture of one or more, described A class material is CaCO3、SiO2·nH2O、H3BO3, B class material is Al2O3、Cr2O3、 MgO、Mn2O3, C class material is NaCl, KCl;
2) ball milling: adding dispersant, carrying out secondary ball milling in ball mill, steel ball used is the axle of diameter 5.50~7.50mm Holding steel ball, Ball-milling Time is >=18h;Material, ball, the mass percent of water are 1:(13~16): (1.6~1.9), after secondary ball milling Slurry Granularity≤0.9 μm;
3) it is dehydrated: the slip of secondary ball milling being transferred to dewaterer and being dehydrated, dewatering time is 5~12h, makes the aqueous of slip Rate reaches 34~45%;
4) being molded: use Wet-pressing molding machine to be pressed the slip after dehydration under magnetic field, the size of compacting sample is: A diameter of 25mm, high 10mm, density >=5.20g/cm3
5) sinter: in tube furnace, sample formation blank is sintered;
6) grinding and performance test: after the sample cooling after to be sintered, polish upper and lower surface, meet product requirement, use MATS- 2010 permanent magnetism measurement apparatus carry out magnetism testing to prepared sample.
2. method according to claim 1, it is characterised in that gross weight shared by secondary Compound Supplement after pretreatment Mass percent be respectively as follows: 0.2%~1.4%CaCO3, 0.15%~0.4%Al2O3, 0.5%~1.3%Cr2O3, 0.1% ~0.9%H3BO3, 0.05%~0.45%SiO2·nH2O, 0.3%~0.9%MgO, 0.25%~1.2%Mn2O3, 0.1% ~0.8%NaCl, 0.05%~0.65%KCl.
3. method according to claim 1, it is characterised in that the preprocess method of secondary Compound Supplement is: by formula Weighing → ball milling → sintering → broken → fine grinding → sieve, the secondary additive powder after finally sieving is dissolved in organic solvent In, prepare secondary Compound Supplement, wherein organic solvent is (CH2OH)2、CH3COCH3、CH3CH2In OH or polyethylene glycol two kinds Or two or more organic matter.
4. method according to claim 1, is characterized in that, the dispersant that step (2) is added in mechanical milling process is C6H14O6、HCOOH、Ca(C6H11O7)2、C6H7NaO6In one or more materials, the wherein percentage by weight shared by dispersant It is respectively 0.6%~1.3%.
5. method according to claim 1, is characterized in that, the compressing pressure described in step (4) is 0.35~0.5 Ton/cm2, the electric current that magnetizes is 15.0A, and externally-applied magnetic field is approximately 5~15KOe, pressurize 3.5s, and demagnetize 4s.
6. method according to claim 1, is characterized in that, step (5), in sintering process, is first at 300~360 DEG C At a temperature of be sintered, sintering time 2h, this stage is mainly draining and dispersant and decomposes, after with the intensification speed of 5 DEG C/min Degree is sintered to 1185~1205 DEG C, and sintering time is 4h, is incubated 2h.
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