CN106145078B - Method for synthesizing neodymium phosphate solution and synthesized neodymium phosphate solution - Google Patents

Method for synthesizing neodymium phosphate solution and synthesized neodymium phosphate solution Download PDF

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CN106145078B
CN106145078B CN201510142593.XA CN201510142593A CN106145078B CN 106145078 B CN106145078 B CN 106145078B CN 201510142593 A CN201510142593 A CN 201510142593A CN 106145078 B CN106145078 B CN 106145078B
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solution
phosphate
metal halide
neodymium
phosphoric acid
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CN106145078A (en
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齐晓梅
张志强
梁英超
李传光
李潇
郭中台
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Petrochina Co Ltd
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Abstract

A method for synthesizing a neodymium phosphate solution and the synthesized neodymium phosphate solution, the method comprises the following steps: preparing a metal halide salt into a saturated metal halide salt aqueous solution; mixing acidic phosphate with an organic solvent to obtain a phosphate solution, wherein the volume ratio of the acidic phosphate to the organic solvent is 1: 2-1: 20; adding neodymium oxide solid powder into a phosphate solution, stirring to obtain a turbid solution, and heating to 20-50 ℃; adding the saturated metal halide salt aqueous solution into the turbid solution, heating and stirring, adding a molecular sieve, reacting for 20-90 minutes at 20-70 ℃, standing and layering after the reaction is finished, separating to obtain an oil phase which is a neodymium phosphate solution, wherein the molar ratio of the metal halide salt to the acidic phosphate ester is controlled to be 1: 5-1: 50. the neodymium phosphate solution contains a small amount of phosphoric acid non-rare earth metal salt, so that the viscosity of the glue solution can be reduced in the polymerization catalysis process of the synthetic rubber, and the production loss is reduced; the molecular weight distribution of the synthetic rubber is widened, and the processability of the rubber is improved.

Description

A kind of method for synthesizing neodymium phosphate solution and synthesized neodymium phosphate solution
Technical field
The present invention relates to a kind of synthetic method of neodymium phosphate solution, more particularly to it is a kind of using saturation metal halide solution as The method of the synthesis neodymium phosphate solution of catalyst, belongs to compound synthesis technical field.
Background technology
Phosphoric acid neodymium catalyst is differently combined with other components, is aged, and can be used as olefin polymerization catalysis.Neodymium phosphate Research work for olefin polymerization catalysis is in eighties of last century the seventies it has been reported that phosphoric acid neodymium catalyst used is solid Phosphoric acid neodymium catalyst.
《Rare earth catalyst synthetic rubber collected works》In " different coordinating group rare earth compound urging in isoprene polymerization Change activity " neodymium phosphate has been sketched in (Science Press, 1980, Changchun the 4th research department of applied chemistry of the Chinese Academy of Sciences) has urged The preparation method of agent, its product are solid phosphoric acid neodymium catalyst.The solid catalyst is insoluble in alkane, aromatic solvent, and it is made Preparation Method is:Make neodymia and hydrochloric acid reaction, prepare the neodymium chloride aqueous solution;Phosphate is mixed with ethanol, adds ammoniacal liquor soap Change;The neodymium chloride aqueous solution is added into sodium phosphate saponification liquor, product is neodymium phosphate (powdered or floccule) after reaction, sedimentation, Separate, be filtrated to get solid phosphoric acid neodymium;Solid phosphoric acid neodymium is washed with ethanol, is settled, separates, is filtered, in triplicate or more;Institute Obtain solid phosphoric acid neodymium to dry, ethanol is volatilized completely.Phosphoric acid neodymium catalyst prepared by this method is solid, and neodymium phosphate is dried Journey is cumbersome, and production process produces substantial amounts of ethanol aqueous waste solution, can not be used repeatedly, and product is insoluble in alkane solvent, aromatic hydrocarbons, Alkane solvent is dissolved in after adding alkyl aluminum, but multicomponent catalyst ageing process can be by larger limitation.
A kind of preparation side of neodymium phosphate is each provided in United States Patent (USP) US6838534, US7157533, US7056998 Method, it is essentially identical with above-mentioned method, is to prepare neodymium chloride solution with hydrochloric acid reaction using neodymia, is then respectively adopted Di-(2-ethylhexyl)phosphoric acid ester and acetone, di-(2-ethylhexyl)phosphoric acid ester and acetone, di-(2-ethylhexyl)phosphoric acid ester and Acetone reacts, and neodymium phosphate solid catalyst is prepared.
The experimental method of prior art (publication number CN101778853A) is the disclosed skill of French Rhodia invention Art, but refer in CN101778853A the preparation method of the solution of rare-earth organophosphate in organic solvent, rush used Enter agent i.e. catalyst and be selected from water, nitric acid, hydrochloric acid, acetic acid, formic acid and propionic acid and these sour rare-earth salts.Patent Catalyst in CN101778853A used in embodiment 5 is the neodymium chloride aqueous solution, is rare earth metal halide salt.
Specific inventory and reaction temperature and the time of its method are disclosed in patent CN101778853A.And patent Influence of the water content to reaction system is not mentioned in CN101778853A.Neodymium phosphate solution viscosity made from this method compared with Height, residual solid content and residual acid comparision contents are high, and the neodymium phosphate solution of gained also needs to filter, washes multiple, distillation etc. Step can be only used for rubber polymerization and use.
The content of the invention
It is an object of the invention to provide a kind of preparation method of neodymium phosphate solution and obtained neodymium phosphate solution, with solution Neodymium phosphate solution composition certainly prepared by art methods is single, can not have during polymerization catalyzed as synthetic rubber Effect reduces the defects of gelatin viscosity.
To achieve the above object, the present invention proposes a kind of method for synthesizing neodymium phosphate solution, comprises the following steps:
Step 1:Saturation metal halide saline solution is made in metal halide salt, with the saturation metal halide saline solution For catalyst;
Step 2:Acid phosphoric acid ester and organic solvent are mixed to get phosphate ester solution, the acid phosphoric acid ester with it is organic molten The volume ratio of agent is 1:2-1:20, the organic solvent is linear paraffin or cycloalkane or aromatic hydrocarbons;
Step 3:Neodymia solid powder is added to stirring in phosphate ester solution and obtains turbid solution, and is heated to 20-50 DEG C, the mol ratio of the neodymia and the acid phosphoric acid ester is 1:6;
Step 4:The saturation metal halide saline solution is added in the turbid solution, heating stirring, adds molecule Sieve, reacted at 20-70 DEG C 20-90 minutes, reaction terminates rear static layering, isolated oil phase, and the oil phase is neodymium phosphate Solution, the metal halide salt and the mol ratio control of the acid phosphoric acid ester are 1:5-1:50.
Wherein, the metal halide salt is non-rare earth metal halide salt, the non-rare earth metal halide salt be selected from nickel chloride, Iron chloride, cobalt chloride or titanium chloride, the metallic element have catalytic action to alkene or alkadienes.
Wherein, a small amount of nickel, iron, cobalt, titanium can generate organic phosphate and be present in neodymium phosphate solution, the nickel, iron, cobalt, The organic phosphate of titanium plays a part of activated centre in the course of the polymerization process, improves the processed and applied performance of product.
Wherein, it is described to be heated to the 20-50 DEG C of preheating temperature for turbid solution before catalyst addition in step 3, it can make anti- It should accelerate and make reaction more complete.
Wherein, the water that the molecular sieve removes dereaction generation is added in step 4, catalyst system and catalyzing is met that kinetics will Ask.
Wherein, the acid phosphoric acid ester is acid organo phosphates, it is preferred that the acid organo phosphates are (RO)2POOH, R (RO) POOH or R2POOH, the R are the alkyl or its isomers of 2-13 carbon, more preferably, the acidic organo phosphorus Acid esters is one in di-(2-ethylhexyl)phosphoric acid ester, 2- ethylhexyl phosphoric acid 2- ethylhexyls and methyl acid phosphate diformazan fat in heptan Kind is several.
Wherein, the organic solvent is the one or more in hexane, heptane, the oil of carbon six.
Wherein, in the step 1, it is by 0-6 crystallization of band that metal halide salt is made into saturation metal halide saline solution Saturation nickel chloride aqueous solution is made in the nickel chloride of water, and the saturation nickel chloride aqueous solution is that 20-50 DEG C of saturation nickel chloride is water-soluble Liquid.
It is preferred that also include step 5:Reaction terminates rear static layering, and lower floor is aqueous metal halogenation saline solution, recovery Use again.
Moreover, to achieve the above object, the present invention also proposes a kind of neodymium phosphate solution, is synthesized by above-mentioned method, described The chemical formula of neodymium phosphate is NdD3, D represents acid phosphoric acid ester, and the acid phosphoric acid ester is acid organo phosphates.The neodymium phosphate Solution contains a small amount of Metal organophosphates, and the chemical formula of the Metal organophosphates is MDn, M represents metal, and D represents acid Property phosphate, n represents the quantity of organophosphorus ester contained, and the acid phosphoric acid ester is acid organo phosphates.
Invention effect:
For the method for the present invention during neodymium phosphate solution is synthesized, catalyst choice is non-rare earth metal halide salt Saturated solution, a small amount of non-rare earth metal halide salt of saturation can react with acid phosphoric acid ester, the non-rare earth gold of a small amount of phosphoric acid of generation Belong to salt, and the non-rare earth metal salt of phosphoric acid equally has polymerization activity, contains in the neodymium phosphate solution of method of the invention synthesis few The non-rare earth metal salt of phosphoric acid is measured, has it specifically to act on during polymerization catalyzed as synthetic rubber, is in particular in: During polymerization, gelatin viscosity is reduced, reduces energy loss;The molecular weight distribution of synthetic rubber is set to broaden, it is original possessing Outside the premium properties of rare-earth rubber, the processing characteristics of rubber is improved.
Especially the present invention selection saturation nickel chloride aqueous solution, a small amount of saturation nickel chloride aqueous solution can and acid phosphoric acid ester Reaction, a small amount of nickel phosphate of generation equally have polymerization activity, contained in the neodymium phosphate solution of method of the invention synthesis a small amount of Nickel phosphate, during polymerization catalyzed as synthetic rubber, gelatin viscosity can be reduced, reduces energy loss;Make synthetic rubber Molecular weight distribution broaden, outside the premium properties for possessing original rare-earth rubber, improve the processing characteristics of rubber.
Water content in reaction system directly affects the progress of this reaction, makes reaction slack-off or terminates, and makes in the present invention While ensureing catalytic action with saturation nickel chloride aqueous solution, the water content in reaction system is controlled, a small amount of chlorination can be made in addition Nickel reacts with phosphate, meets the requirement of its reaction power.Using saturation nickel chloride aqueous solution as catalyst, there is its special work With and meaning.
Using the method for the present invention, dehydrating agent (such as molecular sieve, silica gel) is added during the course of the reaction, except dereaction is given birth to Into water, its object is to control water content in course of reaction, make catalyst system and catalyzing meet kinetics requirement, reaction generation production Thing is the neodymium phosphate solution containing a small amount of nickel phosphate, is new bimetallic catalyst, is synthesized available for rubber;In addition, reaction system Water content is fewer, and the reaction speed of the reaction is faster, reacts the more thorough of progress;Finally, the water content of reaction system is controlled The viscosity of reaction product neodymium phosphate solution can be made reduce, and can directly be utilized.
Neodymium phosphate solution prepared by the method for the present invention can be as the rare-earth catalysis system for triggering alkene, diene polymerization In major catalyst, can effectively reduce gelatin viscosity during polymerization catalyzed as synthetic rubber, polymerize with product Active height, simple production process, production cost are low.Moreover, the aqueous phase obtained in delaminating process can pacify after processing Full discharge, and Reusability.Non-pollutant discharge in this method course of reaction, environmental pollution will not be caused.
The product of method provided by the present invention is neodymium phosphate solution, can be as the rare earth for triggering alkene, diene polymerization Major catalyst in catalyst system and catalyzing;The product can dissolve each other with alkane, aromatic hydrocarbons equal solvent arbitrary proportion, be aged in multicomponent catalyst During more and more free aging may be selected.
Metal halide salt of the present invention is non-rare earth metal halide salt, and the non-rare earth metal halide salt is selected from chlorination Nickel, iron chloride, cobalt chloride, titanium chloride, the metallic element have catalytic action, a small amount of nickel, iron, cobalt, titanium to alkene or alkadienes Organic phosphate can be generated to be present in neodymium phosphate solution, the nickel, iron, cobalt, the organic phosphate of titanium play in the course of the polymerization process The effect in activated centre, improve the processed and applied performance of product.
Brief description of the drawings
Fig. 1 be embodiment 1 used by process units structural representation.
Wherein, reference:
1- first charging apertures
2- nickel chloride solution kettles
3- second charging apertures
4- reactors
5- drain holes
The charging apertures of 6- the 3rd
The charging apertures of 7- the 4th
Embodiment
The present invention is by the way that using neodymia as raw material, using non-rare earth metal halide salt as catalyst, it is molten that synthesis obtains neodymium phosphate Liquid.
Present invention firstly provides a kind of method for synthesizing neodymium phosphate solution, it comprises the following steps:
Step 1:Saturation metal halide saline solution is made in metal halide salt, with the saturation metal halide saline solution For catalyst;
Step 2:Acid phosphoric acid ester and organic solvent are mixed to get phosphate ester solution, the acid phosphoric acid ester with it is organic molten The volume ratio of agent is 1:2-1:20, the organic solvent is linear paraffin or cycloalkane or aromatic hydrocarbons;
Step 3:Neodymia solid powder is added to stirring in phosphate ester solution and obtains turbid solution, and is heated to 20-50 DEG C, the mol ratio of the neodymia and the acid phosphoric acid ester is 1:6;
Step 4:The saturation metal halide saline solution is added in the turbid solution, heating stirring, adds molecule Sieve, reacted at 20-70 DEG C 20-90 minutes, reaction terminates rear static layering, isolated oil phase, and the oil phase is neodymium phosphate Solution, the metal halide salt and the mol ratio control of the acid phosphoric acid ester are 1:5-1:50.
It is preferred that also include step 5:Reaction terminates rear static layering, and lower floor is aqueous metal halogenation saline solution, recovery Use again.
Wherein, the metal halide salt is non-rare earth metal halide salt, the non-rare earth metal halide salt be selected from nickel chloride, Iron chloride, cobalt chloride or titanium chloride, the metallic element have catalytic action to alkene or alkadienes.
Wherein, a small amount of nickel, iron, cobalt, titanium can generate organic phosphate and be present in neodymium phosphate solution, the nickel, iron, cobalt, The organic phosphate of titanium plays a part of activated centre in the course of the polymerization process, improves the processed and applied performance of product.
Wherein, it is described to be heated to the 20-50 DEG C of preheating temperature for turbid solution before catalyst addition in step 3, it can make anti- It should accelerate and make reaction more complete.
Wherein, the water that the molecular sieve removes dereaction generation is added in step 4, catalyst system and catalyzing is met that kinetics will Ask.
Wherein, in the step 1, it is by 0-6 crystallization of band that metal halide salt is made into saturation metal halide saline solution Saturation nickel chloride aqueous solution is made in the nickel chloride of water, and the saturation nickel chloride aqueous solution is that 20-50 DEG C of saturation nickel chloride is water-soluble Liquid.
In the above-mentioned methods, used acid phosphoric acid ester can be acid organo phosphates;Preferably, the acidity is organic Phosphate is (RO)2POOH, R (RO) POOH or R2POOH etc., wherein, R is the alkyl or its isomers of 2-13 carbon.More preferably Ground, acid organo phosphates are di-(2-ethylhexyl)phosphoric acid ester, 2- ethylhexyl phosphoric acid 2- ethylhexyls and methyl acid phosphate One or more in diformazan fat in heptan etc..
In the above-mentioned methods, used organic solvent can be alkane or cycloalkane or aromatic hydrocarbons etc., preferably straight chain alkane Hydrocarbon or cycloalkane etc.;It is highly preferred that above-mentioned organic solvent is the one or more in hexane, heptane, the oil of carbon six etc..
The neodymium phosphate solution obtained by the above method, it can be dissolved each other with alkane, aromatic hydrocarbons equal solvent with arbitrary proportion, more More, more free agings may be selected in component catalyst ageing process.Obtained by during isolated oil phase Aqueous phase be nickel chloride the aqueous solution, may be reused, avoid environmental pollution.
Present invention also offers a kind of neodymium phosphate solution, and it is synthesized by above-mentioned method, the chemical formula of the neodymium phosphate For NdD3, wherein D represents acid phosphoric acid ester, such as acid organo phosphates, and the neodymium phosphate solution contains a small amount of metal organophosphor Hydrochlorate, the chemical formula of the Metal organophosphates is MDn, M represents metal, and D represents acid phosphoric acid ester, and n represents having of containing The quantity of machine phosphate, the acid phosphoric acid ester are acid organo phosphates.
In order to which technical characteristic, purpose and the beneficial effect of the present invention is more clearly understood, now to the skill of the present invention Art scheme carry out it is described further below, but it is not intended that to the present invention can practical range restriction.
Embodiment 1
A kind of method for synthesizing neodymium phosphate solution is present embodiments provided, it is carried out using the process units shown in Fig. 1 , this method comprises the following steps:
1st, six water nickel chlorides are configured to saturation nickel chloride aqueous solution in nickel chloride solution kettle 2;
2nd, six oily 840kg of carbon is added into reactor 4 by first charging aperture 1, then adds 2- ethylhexyl phosphoric acids 2- Ethylhexyl 150kg, molecular sieve 5kg, heating stirring 5min;
3rd, neodymia solid powder 25kg is added into reactor 4 by the 3rd charging aperture 6, stirs 5min;
4th, the saturation nickel chloride aqueous solution in nickel chloride solution kettle 2 is added in reactor 4 by second charging aperture 3 Row reaction, the addition of saturation nickel chloride aqueous solution is 5L, and reaction temperature control is 35-50 DEG C, and reaction time control is 90min;
5th, after the completion of reacting, stop the stirring in reactor 4, stand 30min, treat material layering in kettle, pass through drain hole 5 Lower floor's aqueous phase is exported, is added to through the 4th charging aperture 7 in nickel chloride solution kettle 2, stay in reactor 4 for oil phase, the oil It is mutually neodymium phosphate solution, can be exported by drain hole 5, the neodymium phosphate solution under nitrogen protection can be long-term in products pot Preserve.
Conclusion:Saturation nickel chloride solution plays a part of catalyst in the reaction of synthesis neodymium phosphate solution.
Embodiment 2
The present embodiment verifies its catalytic action in embodiment 1 synthesizes neodymium phosphate solution methods of saturation nickel chloride solution, should Checking test comprises the following steps:
1st, six oily 840kg of carbon is added into reactor 4 by first charging aperture 1, then adds 2- ethylhexyl phosphoric acids 2- Ethylhexyl 150kg, add molecular sieve 5kg, heating stirring 5min;
2nd, neodymia solid powder 25kg is added into reactor 4 by the 3rd charging aperture 6, stirs 5min;It will mix molten Liquid temperature control is 50-55 DEG C, stirs 60min, and any reaction does not occur for neodymia;
3rd, six water nickel chlorides are configured to saturation nickel chloride aqueous solution in nickel chloride solution kettle 2;
4th, the saturation nickel chloride aqueous solution in nickel chloride solution kettle 2 is added in reactor 4 by second charging aperture 3 Row reaction, the addition of saturation nickel chloride aqueous solution is 5L, and reaction temperature control is 50-55 DEG C, and reaction time control is 60min, neodymia start to react, and reaction solution is light blue purple;
5th, after the completion of reacting, stop the stirring in reactor 4, stand 30min, treat material layering in kettle, pass through drain hole 5 Lower floor's aqueous phase is exported, is added to through the 4th charging aperture 7 in nickel chloride solution kettle 2, stay in reactor 4 for oil phase, the oil It is mutually neodymium phosphate solution, can be exported by drain hole 5.
Conclusion:Saturation nickel chloride solution plays a part of catalyst in the reaction of synthesis neodymium phosphate solution.
Embodiment 3
A kind of method for synthesizing neodymium phosphate solution is present embodiments provided, it is carried out using the process units shown in Fig. 1 , this method comprises the following steps:
1st, six water titanium chlorides are configured to saturation titanium chloride aqueous solution in titanium chloride solution kettle 2;
2nd, six oily 840kg of carbon is added into reactor 4 by first charging aperture 1, then adds 2- ethylhexyl phosphoric acids 2- Ethylhexyl 150kg, molecular sieve 5kg, heating stirring 5min;
3rd, neodymia solid powder 25kg is added into reactor 4 by the 3rd charging aperture 6, stirs 5min, will mix molten Liquid temperature control is 20-50 DEG C, stirs 60min, and any reaction does not occur for neodymia;
4th, the saturation titanium chloride aqueous solution in titanium chloride solution kettle 2 is added in reactor 4 by second charging aperture 3 Row reaction, the addition of saturation titanium chloride aqueous solution is 5L, and reaction temperature control is 20-70 DEG C, and reaction time control is 20min;
5th, after the completion of reacting, stop the stirring in reactor 4, stand 30min, treat material layering in kettle, pass through drain hole 5 Lower floor's aqueous phase is exported, is added to through the 4th charging aperture 7 in titanium chloride solution kettle 2, stay in reactor 4 for oil phase, the oil It is mutually neodymium phosphate solution, can be exported by drain hole 5, the neodymium phosphate solution under nitrogen protection can be long-term in products pot Preserve.
Conclusion:Saturation titanium chloride solution plays a part of catalyst in the reaction of synthesis neodymium phosphate solution.
In addition, iron chloride, cobalt chloride can be applied equally in above-described embodiment 1-3.
Embodiment 4
Activity rating is carried out to neodymium phosphate solution prepared by embodiment 1, wherein, catalyst is that the rare earth in embodiment 1 is urged Agent.
Activity rating method:Evaluated using batch solution polymerization technique synthesizing rare-earth butadiene rubber, specific method is: The oil of 2100mL carbon six is added into polymeric kettle, then 5.74mol butadiene is added into polymeric kettle, is stirred, and make polymeric kettle Interior temperature of charge is maintained at 35-50 DEG C, pressure≤0.4MPa in kettle, and the oil of carbon six, the requirement of butadiene adition process use N2Protection, Avoid contact with air, oxygen gas and water etc.;2.87 × 10 are added into catalyst addition tube-4mol NdD3/5.74×10- 3molDIBAL-H/1.0×10-3molEASC;The catalyst in catalyst addition tube is pressed into reactor using N2, will be anti- Kettle pressure N2 ftercompctions are answered to 0.45-0.50MPa;It is 60-80 DEG C to control jacket of polymerization coolant-temperature gage, and reaction is discharged after 4 hours Material;Material boils 40 minutes in boiling water in kettle, takes out material and is pressed dry in mill (mill temperature control is 120 DEG C) Afterwards, rare earth polybutadiene rubber is obtained, is weighed.Obtain dry glue 290g.
Catalyst:The catalyst system and catalyzing includes NdD3, tri- kinds of components of DIBAL-H and EASC, wherein NdD3There is provided for embodiment 1 Catalyst.
Polymerization technique is polymerize using batch solution, and reactor uses 5L polymerization reaction kettles, and agitating mode is stirred using anchor formula, Agitation revolution is 100r/min, and fourth oil concentration is 12g/100mL, polymerization reaction time 3.5-4.5h, and polymeric reaction temperature is 60-120 DEG C, polymerization pressure 0.3-0.8MPa.
Activity evaluation shows that polymerization reaction monomer conversion ratio reaches 94%, and product Mooney is 44.2.
Evaluate and test conclusion:Using NdD3For major catalyst, with DIBAL-H and EASC composition ternary RE catalyst system and catalyzings, can draw Send out polymerizing butadiene, synthesizing rare-earth butadiene rubber, the results showed that, the neodymium phosphate solution prepared using the present invention is major catalyst, Activity is good, and monomer conversion reaches more than 90%.
The effect of the present invention:
For the method for the present invention during neodymium phosphate solution is synthesized, catalyst choice is non-rare earth metal halide salt Saturated solution, a small amount of non-rare earth metal halide salt of saturation can react with acid phosphoric acid ester, the non-rare earth gold of a small amount of phosphoric acid of generation Belong to salt, and the non-rare earth metal salt of phosphoric acid equally has polymerization activity, contains in the neodymium phosphate solution of method of the invention synthesis few The non-rare earth metal salt of phosphoric acid is measured, has it specifically to act on during polymerization catalyzed as synthetic rubber, is in particular in:Again During polymerization, gelatin viscosity is reduced, reduces production loss;The molecular weight distribution of synthetic rubber is set to broaden, it is original possessing Outside the premium properties of rare-earth rubber, the processing characteristics of rubber is improved.
Especially the present invention selection saturation nickel chloride aqueous solution, a small amount of saturation nickel chloride aqueous solution can and acid phosphoric acid ester Reaction, a small amount of nickel phosphate of generation equally have polymerization activity, contained in the neodymium phosphate solution of method of the invention synthesis a small amount of Nickel phosphate, during polymerization catalyzed as synthetic rubber, gelatin viscosity can be reduced, reduce production loss;Make synthetic rubber Molecular weight distribution broaden, outside the premium properties for possessing original rare-earth rubber, improve the processing characteristics of rubber.
Water content in reaction system directly affects the progress of this reaction, makes reaction slack-off or terminates, and makes in the present invention While ensureing catalytic action with saturation nickel chloride aqueous solution, the water content in reaction system is controlled, a small amount of chlorination can be made in addition Nickel reacts with phosphate, meets the requirement of its reaction power.Using saturation nickel chloride aqueous solution as catalyst, there is its special work With and meaning.
Using the method for the present invention, dehydrating agent (such as molecular sieve, silica gel) is added during the course of the reaction, except dereaction is given birth to Into water, its object is to control water content in course of reaction, make catalyst system and catalyzing meet kinetics requirement.
Neodymium phosphate solution prepared by the method for the present invention can effectively drop during polymerization catalyzed as synthetic rubber Low gelatin viscosity, have the characteristics that product polymerization activity height, simple production process, production cost are low, environment friendly and pollution-free.
Compared with prior art, the method for synthesis neodymium phosphate solution provided by the present invention has advantages below:Existing skill Phosphoric acid neodymium catalyst synthesized by preparation method in art is solid, and reaction is that generation neodymium phosphate sinks under ethanol or acetone effect Form sediment, the precipitation is insoluble in alkane, aromatic solvent;And the product of method provided by the present invention is neodymium phosphate solution, and this hair Product obtained by bright method can dissolve each other with alkane, aromatic hydrocarbons equal solvent arbitrary proportion, in multicomponent catalyst ageing process More and more free aging may be selected;
In addition, method provided by the present invention will not produce the acetone or alcohol aqueous solution in preparation process, production it is not related to Product are repeatedly washed, dried, and production technology is substantially simple, and production cost is low, moreover, the nickel chloride obtained in delaminating process is water-soluble It liquid, may be reused, environmental pollution will not be caused.
Certainly, the present invention can also have other various embodiments, ripe in the case of without departing substantially from spirit of the invention and its essence Various corresponding changes and deformation, but these corresponding changes and deformation can be made according to the present invention by knowing those skilled in the art The protection domain of the claims in the present invention should all be belonged to.

Claims (14)

  1. A kind of 1. method for synthesizing neodymium phosphate solution, it is characterised in that comprise the following steps:
    Step 1:Saturation metal halide saline solution is made in metal halide salt, using the saturation metal halide saline solution to urge Agent;
    Step 2:Acid phosphoric acid ester and organic solvent are mixed to get phosphate ester solution, the acid phosphoric acid ester and organic solvent Volume ratio is 1:2-1:20, the organic solvent is linear paraffin or cycloalkane or aromatic hydrocarbons;
    Step 3:Neodymia solid powder is added to stirring in phosphate ester solution and obtains turbid solution, and is heated to 20-50 DEG C, institute The mol ratio for stating neodymia and the acid phosphoric acid ester is 1:6;
    Step 4:The saturation metal halide saline solution is added in the turbid solution, heating stirring, adds molecular sieve, To be reacted at 20-70 DEG C 20-90 minutes, reaction terminates rear static layering, isolated oil phase, and the oil phase is neodymium phosphate solution, The metal halide salt and the mol ratio control of the acid phosphoric acid ester are 1:5-1:50.
  2. 2. according to the method for claim 1, it is characterised in that the metal halide salt is non-rare earth metal halide salt.
  3. 3. according to the method for claim 2, it is characterised in that the non-rare earth metal halide salt is selected from nickel chloride, chlorination Iron, cobalt chloride or titanium chloride.
  4. 4. according to the method for claim 3, it is characterised in that a small amount of nickel, iron, cobalt, titanium generation organic phosphate are present In neodymium phosphate solution, the nickel, iron, cobalt, the organic phosphate of titanium play a part of activated centre in the course of the polymerization process, improve production The processed and applied performance of thing.
  5. 5. according to the method for claim 1, it is characterised in that described to be heated to 20-50 DEG C and exist for turbid solution in step 3 Preheating temperature before catalyst addition.
  6. 6. according to the method for claim 1, it is characterised in that the molecular sieve is added in step 4 except dereaction generation Water.
  7. 7. according to the method for claim 1, it is characterised in that the acid phosphoric acid ester is acid organo phosphates.
  8. 8. according to the method for claim 7, it is characterised in that the acid organo phosphates are (RO)2POOH、R(RO) POOH or R2POOH, the R are the alkyl or its isomers of 2-13 carbon.
  9. 9. according to the method for claim 8, it is characterised in that the acid organo phosphates are two (2- ethylhexyls) phosphorus One or more in acid esters, 2- ethylhexyl phosphoric acid 2- ethylhexyls and methyl acid phosphate diformazan heptyl ester.
  10. 10. according to the method for claim 1, it is characterised in that the organic solvent is in hexane, heptane, the oil of carbon six It is one or more of.
  11. 11. according to the method for claim 1, it is characterised in that in the step 1, saturation gold is made in metal halide salt It is that the nickel chloride with the 0-6 crystallization water is made into saturation nickel chloride aqueous solution to belong to halogenation saline solution.
  12. 12. according to the method for claim 11, it is characterised in that the saturation nickel chloride aqueous solution is 20-50 DEG C full And nickel chloride aqueous solution.
  13. 13. according to the method for claim 1, it is characterised in that also including step 5:Reaction terminates rear static layering, lower floor For aqueous metal halogenation saline solution, recycling.
  14. 14. a kind of neodymium phosphate solution, it is characterised in that synthesized by the method any one of claim 1-13, the phosphorus The chemical formula of sour neodymium is NdD3, D represents acid phosphoric acid ester, and the acid phosphoric acid ester is acid organo phosphates, and the neodymium phosphate is molten Liquid contains a small amount of Metal organophosphates, and the chemical formula of the Metal organophosphates is MDn, M represents metal, and D represents acidity Phosphate, n represent the quantity of the organophosphorus ester contained, and the acid phosphoric acid ester is acid organo phosphates.
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WO2008090141A1 (en) * 2007-01-23 2008-07-31 Rhodia Operations Method for preparing a solution of a rare earth organophosphate
WO2010133608A1 (en) * 2009-05-19 2010-11-25 Societe De Technologie Michelin Method for synthesising a rare earth organophosphate and use thereof to prepare a "preformed" catalytic system
CN103224517A (en) * 2013-04-17 2013-07-31 中国石油天然气股份有限公司 Method for synthesizing solution type neodymium phosphate complex
CN103694386A (en) * 2013-12-19 2014-04-02 山东玉皇化工有限公司 Preparation method of organic neodymium phosphate catalyst system

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WO2008090141A1 (en) * 2007-01-23 2008-07-31 Rhodia Operations Method for preparing a solution of a rare earth organophosphate
WO2010133608A1 (en) * 2009-05-19 2010-11-25 Societe De Technologie Michelin Method for synthesising a rare earth organophosphate and use thereof to prepare a "preformed" catalytic system
CN103224517A (en) * 2013-04-17 2013-07-31 中国石油天然气股份有限公司 Method for synthesizing solution type neodymium phosphate complex
CN103694386A (en) * 2013-12-19 2014-04-02 山东玉皇化工有限公司 Preparation method of organic neodymium phosphate catalyst system

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