CN106145060A - A kind of combination cooling method and device of sugar refinery sulfur burner sulphur gas - Google Patents
A kind of combination cooling method and device of sugar refinery sulfur burner sulphur gas Download PDFInfo
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- CN106145060A CN106145060A CN201510115644.XA CN201510115644A CN106145060A CN 106145060 A CN106145060 A CN 106145060A CN 201510115644 A CN201510115644 A CN 201510115644A CN 106145060 A CN106145060 A CN 106145060A
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- water
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- sulphur gas
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Abstract
A kind of combination cooling method and device of sugar refinery sulfur burner sulphur gas, contacted cooler (2) by water-bath cooler (1) and syrup to form, it is characterized in that, sulfur burner sulphur gas to be cooled initially enters water-bath cooler, make sulphur air-flow through static tank, it is sufficiently mixed with water, sulphur gas is purified and be cooled to less than 130 DEG C;Sulphur gas enters back into syrup contact cooler, uses low temperature syrup and sulphur gas to carry out two-phase flow contact cooling, by sulphur air cooling to the temperature requiring.The present invention reaches to avoid sulphur air cooling process sublimed sulfur to condense blocking pipeline and sulphur gas composition is dissolved into the burn into pipeline for the acid and reduces the purpose such as sulfate radical and calcium salt content in juice,liming gained juice.
Description
Technical field
Patent of the present invention belongs to Closed Circulation in Sugar Production technical field, particularly relates to the cooling means of a kind of sugar refinery sulfur burner sulphur gas.
Background technology
Sulfur dioxide is the important auxiliary agent in Closed Circulation in Sugar Production, is used for juice liming process mainly as fining agent, utilizes SO2With stone
Ash breast reaction generates CaSO3Non-sugar in precipitation adsorption syrup, or utilize SO2Carry out sulphur drift decolouring.
Existing production SO2The method of gas is, sulphur is put into burning in sulfur burner and obtains containing SO2High temperature sulphur gas, through folder
Set water cooling, obtains temperature and meets the sulphur gas of production requirement.Owing to sulphur burns insufficient in sulfur burner, still there is part sulphur
Unburned and become sublimed sulfur, simultaneously have again part sulfur burning to generate SO3Gas, therefore except SO in sulphur gas2Outward, also contain
Have sublimed sulfur and SO3。
Using the existing jacket type type of cooling, the sublimed sulfur in sulphur gas can be condensed in pipeline formation incrustation in cooling procedure,
Impact cooling simultaneously blocks pipeline;SO3Then in cooling procedure, the condensation water in sulphur gas is combined generation sulfuric acid and corrodes pipeline, or
Enter syrup eventually and generate sulfate, in follow-up evaporation produces, form incrustation, affect production process.
Content of the invention
Produce sublimed sulfur cohesion incrustation, sulfur trioxide corruption in the sulphur feed channel that sulfur dioxide process exists in order to solve existing sulfur burner
The problems such as erosion, the present invention provides a kind of direct combination cooling method of sulfur burner high temperature sulphur gas, while reaching cooling sulphur gas, removes
Remove sublimed sulfur therein and sulfur trioxide.
Sugar refinery sulfur burner sulphur gas of the present invention purifies and cooling technology scheme is contacted cooling device by water-bath cooling device (1) and syrup
(2) form, it is characterised in that:
A. sulfur burner sulphur gas to be cooled initially enters water-bath cooling device, is sufficiently mixed with water, sulphur gas is purified and is cooled to
Less than 130 DEG C;
B. sulphur gas enters back into syrup contact cooling device, uses low temperature syrup and sulphur gas to carry out two-phase flow contact cooling, by sulphur
Air cooling is to the temperature requiring.
Described water-bath cooling device by tank (3), air-water separation chamber (4), catch mist filler (5), high temperature sulphur gas air inlet pipe (6),
Water-bath head (9), water-bath cooled exhaust pipe (7), water inlet pipe (8) and drainpipe (10) composition etc., sulphur air cooling step is:
A. sulphur gas to be cooled enters from high temperature sulphur gas air inlet pipe, mixes with the water in tank in water-bath head exit;
B. tank maintains stable water level;
C. the waterline of control tank is more than the outlet of water-bath head, makes sulphur gas mix with water.
D. by air-water separation chamber with catch mist filler and carry out air-water and separate.
The structure of described water-bath head is the version that shower nozzle, jet pipe, intercepter plate, gullet plate etc. have distributing gas.
Described mist filler of catching is the filling-material structure being provided that the flowing gas contact surface of solids, such as corrugated folded plate, ripple net, draws
Western ring, Pall ring, cascade ring etc..
Described syrup contact cooling device is the device that a kind of gas-liquid two-phase contacts mixing in flowing.
During equipment runs, SO3It is constantly dissolved in the tank of water-bath cooling device, work as SO3Be dissolved in the water the dense of the sulfuric acid being formed
When degree reaches 10%~98%, then the water in tank is discharged, again intake.
During industry sulfur burner produces, sulfur burning mainly generates sulfur dioxide, but then can contain sublimed sulfur due to incomplete combustion,
Also have part simultaneously and generate sulfur trioxide.Sublimed sulfur can solidify below 110 DEG C, and sulfur trioxide is highly soluble in water, titanium dioxide
Sulphur is then not readily dissolved in water.According to these characteristics, the present invention, according to water bath dust-removing principle, uses the direct mixed method of gas-liquid, makes liter
China's sulphur condenses in water, and SO3It is then dissolved in the water, reach to purify the purpose of sulphur gas.Water-bath simultaneously can by high temperature sulphur air cooling extremely
About 100 DEG C.
Sulfitation sugar mill is it is generally required to by sulphur air cooling to 60~70 DEG C, it is therefore desirable to cool down the sulphur gas after water-bath further.
In order to avoid the steam condensation in sulphur gas in cooling procedure, thus cause SO2Dissolve and form sulfurous acid, corrosion is produced to pipeline, this
The technical scheme of invention is to use low temperature syrup to contact cooling further.The low temperature syrup being used is that subsequent handling needs sulphur
Smoked syrup, such as the pre-ash mixed juice etc. not heated.
The invention have the advantages that
1. avoid sulphur air cooling process sublimed sulfur to condense blocking pipeline and sulphur gas composition is dissolved into the corrosion to pipeline for the acid;
2. reduce sulfate radical and calcium salt content in juice,liming gained juice;
3. advantageously reduce the formation of evaporation incrustation, etc..
4. different from dividing wall type cooling, gas-liquid direct combination cooling method can use Erosion-Resisting Non-metallic Materials making apparatus, thus
Avoid the corrosion of acid.
Brief description
Fig. 1 is apparatus of the present invention schematic flow sheets.
Fig. 2 is the water-bath cooling device structural representation of the embodiment of the present invention 1.
Fig. 3 is the water-bath cooling device structural representation of the embodiment of the present invention 2.
Fig. 4 is the A-A cross sectional plan view of Fig. 3.
Fig. 5 is the water-bath cooling device structural representation of the embodiment of the present invention 3.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the syrup contact cooling device structural representation of the embodiment of the present invention 1.
Fig. 8 is the syrup contact cooling device structural representation of the embodiment of the present invention 2.
Fig. 9 is the syrup contact cooling device structural representation of the embodiment of the present invention 3.
Figure 10 is the apparatus structure schematic diagram of the embodiment of the present invention 4.
In figure: 1-water-bath cooling device, 2-syrup contacts cooling device, 3-tank, 31-water level detecting pick-up device, 4-air water
Separation chamber, 5-catches mist filler, 6-high temperature sulphur gas air inlet pipe, 7-water-bath cooled exhaust pipe, 8-water inlet pipe, 81-water intaking valve, 9-
Water-bath head, 10-drainpipe, 11-syrup cools down air inlet pipe, 12-gas juice mixing drum, and 13-cools down sulphur gas discharge pipe, 14-juice-feeding tube,
15-gas-liquid plate, 16-juice-ejecting tube.
Detailed description of the invention
Embodiment 1: when equipment flowsheet is as it is shown in figure 1, implement,
[1] connecting line is installed to high temperature sulphur gas air inlet pipe (6) from the sulphur tracheae of the sulfur burner in sugar refinery;
[2] the mixed juice pipe installation connecting line from sugar refinery is to juice-feeding tube (14), accesses and does not heats pre-ash mixed juice;
[3] from juice-ejecting tube (16) installation connecting line to the mixed juice case in sugar refinery;
[4] connecting line is installed to the stove drying in sugar refinery and device from cooling sulphur gas discharge pipe (13);
[5] drainpipe (10) is closed;
[6] by water level detecting pick-up device (31) control water intaking valve (81), maintaining the stable level of tank (3), and control
Waterline processed is more than water-bath head (9) exports.
In implementation process, sulfur burner high temperature sulphur gas to be cooled enters water-bath cooling device (1) from high temperature sulphur gas air inlet pipe (6),
Effect below producing wherein:
1. produce gas-liquid mixing in water-bath head (9) exit, sublimed sulfur condenses in water, SO3It is dissolved in the water, simultaneously sulphur gas quilt
It is cooled to less than 130 DEG C;
2., in air-water separation chamber (9), the drop taken out of due to gas flow rate returns tank under gravity, and at return course
Middle continuation contacts with rising sulphur gas;
3. liquid foam entrainment is intercepted in catching mist filler (5), returns tank under gravity.
Water-bath cooling sulphur gas enters back into syrup contact cooling device (2), is produced by gas-liquid plate (15) in gas juice mixing drum (12)
The multiple-contact mixing of raw gas liquid two-phase flow, sulphur gas is cooled, and syrup is heated.What regulation accessed does not heats pre-ash mixed juice
Flow, to meet sulphur air cooling temperature requirement.
The water-bath cooling device that the present embodiment is used is as in figure 2 it is shown, tank body is cylinder, and water-bath head (9) is many group shower nozzles,
Gas design current velocity is 30m/s;Catching mist filler (5) is corrugated plating group;Water level detecting pick-up device (31) is floating ball type liquid level
Controller.
The syrup contact cooling device that the present embodiment is used is as it is shown in fig. 7, gas-liquid plate is for more than semicircle overflow plate structure.
Embodiment 2: certain sugar refinery uses the sulfitation process craft that mixed juice floats, and mixed juice floating temperature is 50 DEG C, stove drying neutralizes
Require that sulphur temperature is 70 DEG C.The present embodiment uses mixed juice floating juice as the sulphur air cooling of syrup contact cooling device (2)
But syrup, equipment flowsheet is as it is shown in figure 1, implementation process is:
[1] connecting line is installed to high temperature sulphur gas air inlet pipe (6) from the sulphur tracheae of the sulfur burner in sugar refinery;
[2] floating juice case from sugar refinery installs connecting line to juice-feeding tube (14);
[3] from juice-ejecting tube (16) installation connecting line to the mixed juice case in sugar refinery;
[4] connecting line is installed to the stove drying in sugar refinery and device from cooling sulphur gas discharge pipe (13);
[5] drainpipe (10) is closed;
[6] by water level detecting pick-up device (31) control water intaking valve (81), to maintain the stable level of tank (3),
And controlling water level line is more than water-bath head (9) exports.
In implementation process, sulfur burner sulphur gas enters water-bath cooling device (1) from high temperature sulphur gas air inlet pipe (6), and water-bath cools down sulphur gas
Enter back into syrup contact cooling device (2), in gas juice mixing drum (12), produce gas liquid two-phase flow by gas-liquid plate (15)
Multiple-contact mixing, sulphur gas be cooled, syrup be heated.The floating juice flow that regulation accesses, to meet sulphur air cooling temperature
Degree requires.
As shown in Figure 3 and Figure 4, tank body is cylinder to the water-bath cooling device that the present embodiment is used, and water-bath head (9) is endless tube
Shower nozzle, gas design current velocity is 30m/s;Catching mist filler is Raschig ring filler;Water level detecting pick-up device (31) is that pressure becomes
Send device.
As shown in Figure 8, gas-liquid plate is upper and lower two blocks of plectanes to the syrup contact cooling device that the present embodiment is used, and wherein descends plectane
Open centre bore, fixed by bolt between two plates.
Embodiment 3: certain sugar refinery uses the sulfitation process craft that mixed juice alkalescence floats, and mixed juice floating temperature is 50 DEG C, stove drying
Neutralization requires that sulphur temperature is 70 DEG C.In order to realize the filtration of alkalescence mud juice, the present embodiment uses mixed juice floating mud juice as sugar
The sulphur air cooling syrup of juice contact cooling device (2), to realize neutralizing the stove drying of alkalescence mud juice.Equipment flowsheet as it is shown in figure 1,
Implementation process is:
[1] connecting line is installed to high temperature sulphur gas air inlet pipe (6) from the sulphur tracheae of the sulfur burner in sugar refinery;
[2] the floating mud juice case from sugar refinery installs connecting line to juice-feeding tube (14), employing membrane pump pumping;
[3] the mud juice heating case from juice-ejecting tube (16) installation connecting line to sugar refinery;
[4] connecting line is installed to the stove drying in sugar refinery and device from cooling sulphur gas discharge pipe (13);
[5] drainpipe (10) is closed;
[6] by water level detecting pick-up device (31) control water intaking valve (81), to maintain the stable level of tank (3),
And controlling water level line is more than water-bath head (9) exports.
In implementation process, sulfur burner sulphur gas enters water-bath cooling device (1) from high temperature sulphur gas air inlet pipe (6), and water-bath cools down sulphur gas
Enter back into syrup contact cooling device (2), in gas juice mixing drum (12), produce gas liquid two-phase flow by gas-liquid plate (15)
Multiple-contact mixing, sulphur gas be cooled, syrup be heated.
As shown in Figure 5 and Figure 6, tank body is cuboid to the water-bath cooling device that the present embodiment is used, and water-bath head (9) is for damming
Baffle plate, baffle plate bottom is less than the water surface, and sulphur gas passes through the water surface under the effect of baffle plate, thus mixes with water;Catching mist filler is Bauer
Ring filler;Water level detecting pick-up device (31) is pressure transmitter device.
The syrup contact cooling device that the present embodiment is used is as it is shown in figure 9, gas juice mixing drum (12) is cylinder, and gas-liquid plate is
Shut-off damper, baffle plate bottom is less than liquid level, and sulphur gas passes through syrup liquid level under the effect of baffle plate, thus is mixed with.
Embodiment 4: with reference to Figure 10, water-bath cooling device and syrup are contacted cooling device and be integrated by the present embodiment, and water-bath is cold
The water-bath cooled exhaust pipe (7) of radiator cooler is fabricated to several bend pipe, leave the sulphur gas of water-bath cooling device at winding pipe exit with sugar
Juice bubbling mixes.Implementation process is:
[1] connecting line is installed to high temperature sulphur gas air inlet pipe (6) from the sulphur tracheae of the sulfur burner in sugar refinery;
[2] the mixed juice pipe installation connecting line from sugar refinery is to juice-feeding tube (14), accesses and does not heats pre-ash mixed juice;
[3] from juice-ejecting tube (16) installation connecting line to the mixed juice case in sugar refinery;
[4] connecting line is installed to the stove drying in sugar refinery and device from cooling sulphur gas discharge pipe (13);
[5] drainpipe (10) is closed;
[6] by water level detecting pick-up device (31) control water intaking valve (81), to maintain the stable level of tank (3),
And controlling water level line is more than water-bath head (9) exports.
Claims (6)
1. a combination cooling method and device for sugar refinery sulfur burner sulphur gas, is contacted cooling device by water-bath cooling device (1) and syrup
(2) form, it is characterised in that:
A. sulfur burner sulphur gas to be cooled initially enters water-bath cooling device, is sufficiently mixed with water, sulphur gas is purified and is cooled to
Less than 130 DEG C;
B. sulphur gas enters back into syrup contact cooling device, uses low temperature syrup and sulphur gas to carry out two-phase flow contact cooling, by sulphur
Air cooling is to the temperature requiring.
2. the combination cooling method and device of a kind of sugar refinery according to claim 1 sulfur burner sulphur gas, it is characterised in that this water
Bath cooling device by tank (3), air-water separation chamber (4), catch mist filler (5), high temperature sulphur gas air inlet pipe (6), water-bath head
(9), water-bath cooled exhaust pipe (7), water inlet pipe (8) and drainpipe (10) composition etc., sulphur air cooling step is:
A. sulphur gas to be cooled enters from high temperature sulphur gas air inlet pipe, mixes with the water in tank in water-bath head exit;
B. tank maintains stable water level;
C. the waterline of control tank is more than the outlet of water-bath head, makes sulphur gas mix with water;
D. by air-water separation chamber with catch mist filler and carry out air-water and separate.
3. the combination cooling method and device of a kind of sugar refinery sulfur burner sulphur gas according to claim 1 and claim 2, it is special
Levying and being, the structure of water-bath head is the version that shower nozzle, jet pipe, intercepter plate, gullet plate etc. have distributing gas.
4. the combination cooling method and device of a kind of sugar refinery sulfur burner sulphur gas according to claim 1 and claim 2, it is special
Levying and being, catching mist filler is the filling-material structure being provided that the flowing gas contact surface of solids, such as corrugated folded plate, ripple net, draws
Western ring, Pall ring, cascade ring etc..
5. the combination cooling method and device of a kind of sugar refinery according to claim 1 sulfur burner sulphur gas, it is characterised in that work as water
SO in bath cooling device3When the concentration of sulfuric acid being formed that is dissolved in the water reaches 10%~98%, the water in tank is discharged, weight
New water inlet.
6. the combination cooling method and device of a kind of sugar refinery according to claim 1 sulfur burner sulphur gas, it is characterised in that syrup
Contact cooling device is the device that a kind of gas-liquid two-phase contacts mixing in flowing.
Priority Applications (1)
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CN201510115644.XA CN106145060A (en) | 2015-03-17 | 2015-03-17 | A kind of combination cooling method and device of sugar refinery sulfur burner sulphur gas |
Applications Claiming Priority (1)
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CN201510115644.XA CN106145060A (en) | 2015-03-17 | 2015-03-17 | A kind of combination cooling method and device of sugar refinery sulfur burner sulphur gas |
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CN201510115644.XA Pending CN106145060A (en) | 2015-03-17 | 2015-03-17 | A kind of combination cooling method and device of sugar refinery sulfur burner sulphur gas |
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2015
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Application publication date: 20161123 |