CN106142652A - Double power press and using method thereof - Google Patents
Double power press and using method thereof Download PDFInfo
- Publication number
- CN106142652A CN106142652A CN201610695841.8A CN201610695841A CN106142652A CN 106142652 A CN106142652 A CN 106142652A CN 201610695841 A CN201610695841 A CN 201610695841A CN 106142652 A CN106142652 A CN 106142652A
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- CN
- China
- Prior art keywords
- oil cylinder
- test station
- control module
- switch
- electromagnetic valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/28—Arrangements for preventing distortion of, or damage to, presses or parts thereof
- B30B15/285—Arrangements for preventing distortion of, or damage to, presses or parts thereof preventing a full press stroke if there is an obstruction in the working area
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Control Of Presses (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
nullThis application discloses a kind of double power press and using method thereof，Including hydraulic power unit、Supply module、First test station and the second test station，First test station arranges the first oil cylinder and the second oil cylinder，Second test station arranges the 3rd oil cylinder，Hydraulic power unit is connected by the first electromagnetic valve and the first oil cylinder，Hydraulic power unit is connected by the second electromagnetic valve and the second oil cylinder，Hydraulic power unit is connected by the 3rd electromagnetic valve and the 3rd oil cylinder，Supply module is electrically connected with the first electromagnetic valve by the first switch，Supply module is electrically connected by second switch and the second electromagnetic valve，Supply module is electrically connected with the 3rd electromagnetic valve by the 3rd switch，Meet different spring test requests，Can solve the problem that the problem that spring pressure machine test function is single，Solve the problem that spring pressure machine automaticity is low，Ensure that operator's both hands leave test station，Improve the safety of spring pressure machine.
Description
Technical field
The disclosure relates generally to spring field tests, particularly relates to a kind of double power press and using method thereof.
Background technology
Power press (determining machine also known as spring force) is used to spring is suppressed processing, to strengthen its fatigue strength, or inspection
Test and be used.Existing power press is the most various according to concrete form or the structure of spring.If patent publication No. is CN101966758A
Disclosed a kind of power press, uses by suppressing a pressure-regulating device arm of force location adjusting device mobile jib Universal connector
What head connecting rod main eccentric main shaft formed suppresses mechanism；Dialled by main shaft bevel reduction gear set countershaft pair eccentric
The toggle mechanism of bar shifting block handsetting gear station axle work station disk station hole composition；By motor reducer to main shaft
Power is provided.
The power press test function of prior art is more single, it is impossible to realize multistation test, the automatic degree of power press
Low, safety is poor, is susceptible to danger.
Summary of the invention
In view of drawbacks described above of the prior art or deficiency, it is desirable to provide one to provide two test station, be capable of
Automatically double power press that, safety is high and using method thereof.
First aspect, the double power press of the present invention, including hydraulic power unit, supply module, the first test station and
Two test station, the first test station arranges the first oil cylinder and the second oil cylinder, and the second test station arranges the 3rd oil cylinder, hydraulic pump
Standing and connected by the first electromagnetic valve and the first oil cylinder, hydraulic power unit is connected by the second electromagnetic valve and the second oil cylinder, hydraulic power unit
Being connected by the 3rd electromagnetic valve and the 3rd oil cylinder, supply module is electrically connected with the first electromagnetic valve by the first switch, supply module
Being electrically connected by second switch and the second electromagnetic valve, supply module is electrically connected with the 3rd electromagnetic valve by the 3rd switch.
Optionally, also include control module, the first displacement transducer, second displacement sensor, triple motion sensor, the
One displacement transducer is for limiting the range of the first oil cylinder, and second displacement sensor is for limiting the maximum row of the second oil cylinder
Journey, triple motion sensor for limiting the range of the 3rd oil cylinder, the first displacement sensor, second displacement sensor, the 3rd
Displacement transducer is connected with control module respectively, control module for control the first switch, second switch, the 3rd switch open
And Guan Bi, control module is for controlling the first electromagnetic valve, the second electromagnetic valve, the energising of the 3rd electromagnetic valve and power-off.
Optionally, control module is for controlling the flexible number of times of the first oil cylinder, and control module is for controlling the second oil cylinder
Flexible number of times, control module is for controlling the flexible number of times of the 3rd oil cylinder.
Optionally, also including alarm module, alarm module is connected with control module, the first oil cylinder or the second oil cylinder or the 3rd
Oil cylinder reaches to set flexible number of times, and control module controls alarm module and reports to the police.
Optionally, control module keeps the time of maximum displacement for controlling the first oil cylinder, and control module is for control the
Two oil cylinders keep the time of maximum displacement, and control module keeps the time of maximum displacement for controlling the 3rd oil cylinder.
Optionally, also including grating, grating is connected with control module, and grating is arranged on the first test station and the second test
Outside station,
The hands of operator is had to carry out maloperation in Grating examinations the first test station or the second test station safe distance,
Control module receives the signal of grating, and control module controls the first test station and the second test station stop motion.
Optionally, also include that double handed start switch, the first test station and the second test station start with both hands respectively to open
Close and connect.
Second aspect, the using method of the double power press of the present invention, use the double of any one of claim 1-7
Power press, using method includes:
Guan Bi double handed start switch, selects manual mode or automatic mode,
Manual mode: Non-follow control first switchs, second switch and the 3rd switch open and close；
Automatic mode: select the first test station or the second test station action, manually sets testing time, and Guan Bi is double
Hand starting button, the first test station or the second test station action, control module receives the first test station or second
Test station completes to set the signal of testing time, and control module controls alarm module and reports to the police, and Manual press reset switch is carried out
Counting resets, and returns automatic mode.
The technical scheme provided according to the embodiment of the present application, by arranging two different test station, meets difference
Spring test request, it is possible to solve the single problem of spring pressure machine test function, be capable of by arranging automatic mode
Automatic test to spring, solves the problem that spring pressure machine automaticity is low, by arranging both hands start button, it is ensured that
Operator's both hands leave test station, improve the safety of spring pressure machine.
Accompanying drawing explanation
By the detailed description that non-limiting example is made made with reference to the following drawings of reading, other of the application
Feature, purpose and advantage will become more apparent upon:
Fig. 1 is the structural representation of the double power press of embodiments of the invention；
Fig. 2 is the flow chart of the manual mode of the using method of the double power press of embodiments of the invention；
Fig. 3 is the flow chart of the automatic mode of the using method of the double power press of embodiments of the invention；
Fig. 4 is the flow chart of the using method of the double power press of embodiments of the invention.
Detailed description of the invention
With embodiment, the application is described in further detail below in conjunction with the accompanying drawings.It is understood that this place is retouched
The specific embodiment stated is used only for explaining related invention, rather than the restriction to this invention.It also should be noted that, in order to
It is easy to describe, accompanying drawing illustrate only and invent relevant part.
It should be noted that in the case of not conflicting, the embodiment in the application and the feature in embodiment can phases
Combination mutually.Describe the application below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
Refer to Fig. 1, the double power press of the present invention, including hydraulic power unit, supply module, the first test station and
Two test station, the first test station arranges the first oil cylinder and the second oil cylinder, and the second test station arranges the 3rd oil cylinder, hydraulic pump
Standing and connected by the first electromagnetic valve and the first oil cylinder, hydraulic power unit is connected by the second electromagnetic valve and the second oil cylinder, hydraulic power unit
Being connected by the 3rd electromagnetic valve and the 3rd oil cylinder, supply module is electrically connected with the first electromagnetic valve by the first switch, supply module
Being electrically connected by second switch and the second electromagnetic valve, supply module is electrically connected with the 3rd electromagnetic valve by the 3rd switch.
In an embodiment of the present invention, the first test station and the different performance of the second test station test spring, first
Test station and the second test station can work simultaneously, and hydraulic power unit can control the first oil cylinder, the second oil cylinder and the 3rd oil
The advance and retreat of cylinder, realize the test to spring performance.
Optionally, also include control module, the first displacement transducer, second displacement sensor, triple motion sensor, the
One displacement transducer is for limiting the range of the first oil cylinder, and second displacement sensor is for limiting the maximum row of the second oil cylinder
Journey, triple motion sensor for limiting the range of the 3rd oil cylinder, the first displacement sensor, second displacement sensor, the 3rd
Displacement transducer is connected with control module respectively, control module for control the first switch, second switch, the 3rd switch open
And Guan Bi, control module is for controlling the first electromagnetic valve, the second electromagnetic valve, the energising of the 3rd electromagnetic valve and power-off.
Optionally, control module is for controlling the flexible number of times of the first oil cylinder, and control module is for controlling the second oil cylinder
Flexible number of times, control module is for controlling the flexible number of times of the 3rd oil cylinder.
In an embodiment of the present invention, for the test request that spring is different, it is possible to spring is carried out many second compression, then
The performance of test spring.
Optionally, also including alarm module, alarm module is connected with control module, the first oil cylinder or the second oil cylinder or the 3rd
Oil cylinder reaches to set flexible number of times, and control module controls alarm module and reports to the police.
In the embodiment of we, when the first oil cylinder or the second oil cylinder or the 3rd oil cylinder reach to set flexible number of times, control
Module controls alarm module and reports to the police, and reminds operator's power press to be complete action, reminds operator that spring is taken out bullet
Spring power press, very hommization, improve work efficiency.
Optionally, control module keeps the time of maximum displacement for controlling the first oil cylinder, and control module is for control the
Two oil cylinders keep the time of maximum displacement, and control module keeps the time of maximum displacement for controlling the 3rd oil cylinder.
Optionally, also including grating, grating is connected with control module, and grating is arranged on the first test station and the second test
Outside station,
The hands of operator is had to carry out maloperation in Grating examinations the first test station or the second test station safe distance,
Control module receives the signal of grating, and control module controls the first test station and the second test station stop motion.
In an embodiment of the present invention, by arranging grating outside the first test station and the second test station, it is to avoid
Spring pressure machine works when, the infringement that operator's false touch causes, it is ensured that the safety of operator.
Optionally, also include that double handed start switch, the first test station and the second test station start with both hands respectively to open
Close and connect.
In an embodiment of the present invention, when operator place spring, when needing spring is tested, need two
Hands presses double handed start switch together, and spring pressure machine just can work, it is ensured that the personal safety of operator.
With reference to Fig. 2, the using method of the double power press of the present invention, use the double of any one of claim 1-7
Power press, using method includes:
Guan Bi double handed start switch, selects manual mode or automatic mode,
Manual mode: Non-follow control first switchs, second switch and the 3rd switch open and close；
Automatic mode: select the first test station or the second test station action, manually sets testing time, and Guan Bi is double
Hand starting button, the first test station or the second test station action, control module receives the first test station or second
Test station completes to set the signal of testing time, and control module controls alarm module and reports to the police, and Manual press reset switch is carried out
Counting resets, and returns automatic mode.
In an embodiment of the present invention, after spring is fixed on test station by operator, manually select manual mode or
Person's automatic mode,
If selection manual mode, control the first oil respectively by pressing the first switch, second switch and the 3rd switch
Cylinder, the second oil cylinder and the feeding of the 3rd oil cylinder, carry out crawl operation to oil cylinder；
If selection automatic mode, select the first test station test or the test of the second test station, set cylinder fortune
Dynamic number of times, presses both hands start button, starts circulation, if testing time is not reaching to setting value, then continues cycling through；If reached
Arrive, then alarm module is reported to the police, and prompting operator complete test, and setting value is reset by control module, returns automatic mode.
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.People in the art
Member should be appreciated that invention scope involved in the application, however it is not limited to the technology of the particular combination of above-mentioned technical characteristic
Scheme, also should contain in the case of without departing from described inventive concept simultaneously, above-mentioned technical characteristic or its equivalent feature carry out
Combination in any and other technical scheme of being formed.Such as features described above has similar merit with (but not limited to) disclosed herein
The technical scheme that the technical characteristic of energy is replaced mutually and formed.
Claims (8)
1. a double power press, it is characterised in that include that hydraulic power unit, supply module, the first test station and second are surveyed
Trial work position, described first test station arranges the first oil cylinder and the second oil cylinder, and described second test station arranges the 3rd oil cylinder, institute
Stating hydraulic power unit and is connected with described first oil cylinder by the first electromagnetic valve, described hydraulic power unit passes through the second electromagnetic valve and described the
Two oil cylinders connect, and described hydraulic power unit is connected with described 3rd oil cylinder by the 3rd electromagnetic valve, and described supply module passes through first
Switch electrically connects with described first electromagnetic valve, and described supply module is electrically connected with described second electromagnetic valve by second switch, institute
State supply module to be electrically connected with described 3rd electromagnetic valve by the 3rd switch.
Double power press the most according to claim 1, it is characterised in that also include control module, the first displacement sensing
Device, second displacement sensor, triple motion sensor, described first displacement transducer is for limiting the maximum of described first oil cylinder
Stroke, described second displacement sensor is for limiting the range of described second oil cylinder, and described triple motion sensor is used for
Limiting the range of described 3rd oil cylinder, described first displacement sensor, second displacement sensor, triple motion sensor are respectively
Being connected with described control module, described control module is used for controlling described first switch, described second switch, described 3rd switch
Open and close, described control module is used for controlling described first electromagnetic valve, described second electromagnetic valve, described 3rd electromagnetic valve
Energising and power-off.
Double power press the most according to claim 2, it is characterised in that described control module is used for controlling described first
The flexible number of times of oil cylinder, described control module is for controlling the flexible number of times of described second oil cylinder, and described control module is used for controlling
Make the flexible number of times of described 3rd oil cylinder.
Double power press the most according to claim 3, it is characterised in that also include alarm module, described alarm module
Being connected with described control module, described first oil cylinder or described second oil cylinder or described 3rd oil cylinder reach to set flexible number of times,
Described control module controls described alarm module and reports to the police.
Double power press the most according to claim 2, it is characterised in that described control module is used for controlling described first
Oil cylinder keeps the time of maximum displacement, and described control module keeps the time of maximum displacement, institute for controlling described second oil cylinder
State control module and keep the time of maximum displacement for controlling described 3rd oil cylinder.
6. according to the double power press described in any one of claim 2-5, it is characterised in that also include grating, described grating
Being connected with described control module, described grating is arranged on outside described first test station and described second test station,
The hands of operator is had to enter in first test station described in described Grating examinations or described second test station safe distance
Row maloperation, described control module receives the signal of described grating, and described control module controls described first test station and institute
State the second test station stop motion.
7. according to the double power press described in any one of claim 1-5, it is characterised in that also include double handed start switch,
Described first test station and described second test station are connected with described double handed start switch respectively.
8. the using method of a double power press, it is characterised in that use the double described in any one of claim 1-7
Power press, described using method includes:
Close described double handed start switch, select manual mode or automatic mode,
Described manual mode: described in Non-follow control, the first switch, described second switch and described 3rd switch opens and close；
Described automatic mode: select described first test station or described second test station action, manually sets test time
Number, closes described both hands start button, described first test station or described second test station action, described control module
Receive described first test station or described second test station completes the signal of described setting testing time, described control mould
Block controls described alarm module and reports to the police, and Manual press reset switch carries out counting and resets, and returns described automatic mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610695841.8A CN106142652B (en) | 2016-08-19 | 2016-08-19 | Double power press and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610695841.8A CN106142652B (en) | 2016-08-19 | 2016-08-19 | Double power press and its application method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106142652A true CN106142652A (en) | 2016-11-23 |
| CN106142652B CN106142652B (en) | 2017-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610695841.8A Active CN106142652B (en) | 2016-08-19 | 2016-08-19 | Double power press and its application method |
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| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2152614Y (en) * | 1992-12-31 | 1994-01-12 | 杭州机床电器厂 | Automatic sorting machine with spring |
| US20110036449A1 (en) * | 2009-02-09 | 2011-02-17 | Cecil Ray Taylor | Spring Compactor Machine |
| CN201811885U (en) * | 2010-09-09 | 2011-04-27 | 邵阳兴达精密机械制造有限公司 | Double-station nitrogen spring life tester |
| CN202070630U (en) * | 2011-04-13 | 2011-12-14 | 重庆星乔实业有限公司 | Continuous stamping type hydraulic press |
| CN205404295U (en) * | 2016-03-02 | 2016-07-27 | 雷学堂 | A spring gallows test system based on PLC |
| CN205929562U (en) * | 2016-08-19 | 2017-02-08 | 南通瑞斯电子有限公司 | Machine is suppressed to duplex position |
-
2016
- 2016-08-19 CN CN201610695841.8A patent/CN106142652B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2152614Y (en) * | 1992-12-31 | 1994-01-12 | 杭州机床电器厂 | Automatic sorting machine with spring |
| US20110036449A1 (en) * | 2009-02-09 | 2011-02-17 | Cecil Ray Taylor | Spring Compactor Machine |
| CN201811885U (en) * | 2010-09-09 | 2011-04-27 | 邵阳兴达精密机械制造有限公司 | Double-station nitrogen spring life tester |
| CN202070630U (en) * | 2011-04-13 | 2011-12-14 | 重庆星乔实业有限公司 | Continuous stamping type hydraulic press |
| CN205404295U (en) * | 2016-03-02 | 2016-07-27 | 雷学堂 | A spring gallows test system based on PLC |
| CN205929562U (en) * | 2016-08-19 | 2017-02-08 | 南通瑞斯电子有限公司 | Machine is suppressed to duplex position |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106142652B (en) | 2017-12-26 |
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