CN106141454A - A kind of cutting head with detent mechanism, cutter sweep and cutting method - Google Patents
A kind of cutting head with detent mechanism, cutter sweep and cutting method Download PDFInfo
- Publication number
- CN106141454A CN106141454A CN201610785668.0A CN201610785668A CN106141454A CN 106141454 A CN106141454 A CN 106141454A CN 201610785668 A CN201610785668 A CN 201610785668A CN 106141454 A CN106141454 A CN 106141454A
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- CN
- China
- Prior art keywords
- cutting head
- cutting
- ccd camera
- module
- graphics processing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a kind of cutting head with detent mechanism, cutter sweep and cutting method, relate to laser cutting technique field, the sidepiece of this cutting head is provided with vision imaging unit, described vision imaging unit includes CCD camera, Vistavision camera lens and the annular light source being sequentially connected from top to bottom, and the sidepiece of CCD camera is provided with lifting regulator, this lifting regulator is for regulating the adjustable height of Vistavision camera lens.Present invention achieves the accurate cutting of part, solve the significant problem that cutting stock is difficult.
Description
Technical field
The present invention relates to laser cutting technique field, a kind of cutting head with detent mechanism, cutter sweep and cutting side
Method.
Background technology
Have the pipe fitting of various batch making on the market at present, planar part also needs to pass through cut after machining
Machine, to its cutting down piecemeal, forms standardized element one by one.But due to part position during batch making
Differ, size differs or the most first-class situation of shape, causes that part cannot carry out quickly batch and carries out blanking.Cause adding
Work inefficiency, and process extremely difficult phenomenon.
Summary of the invention
For defect present in prior art, it is an object of the invention to provide a kind of cutting with detent mechanism
Head, cutter sweep and cutting method, it is achieved that the accurate cutting of part, solve the significant problem that cutting stock is difficult.
For reaching object above, the present invention adopts the technical scheme that: a kind of cutting head with detent mechanism, this cutting
The sidepiece of head is provided with vision imaging unit, CCD camera that described vision imaging unit includes being sequentially connected from top to bottom, deep
Scape camera lens and annular light source, and the sidepiece of CCD camera is provided with lifting regulator, this lifting regulator is used for regulating Vistavision mirror
The adjustable height of head.
On the basis of technique scheme, described CCD camera is 130W pixel black and white color, and resolution is 1280*
1024。
On the basis of technique scheme, the amplification of described Vistavision camera lens is 0.48～0.64X, the depth of field be 3～
5mm, aberration rate is 0.25%, and resolution is 17.5um～23.5um, and operating distance is 131～154mm.
On the basis of technique scheme, described annular light source is purple light annular light source, it is possible to compatible various materials are not
Rust steel, aluminium, the high definition polishing shooting of copper material.
Invention additionally discloses a kind of cutter sweep based on above-mentioned cutting head, including cutting head, and with this cutting head phase
Digital control system even, described digital control system includes transport module, memory module and locating module, wherein, transport module, is used for
Between CCD camera and digital control system, and the data transmission between digital control system and user；Memory module, adds for storage
Work figure and the collection picture of CCD camera shooting, and graphics processing is contained within several labelling points；Locating module, is used for selecting
At least two labelling point determining graphics processing is anchor point；For setting up workpiece coordinate system, and by anchor point to gathering picture
Position.
On the basis of technique scheme, also include laser holder system and Pipe Cutting machine frame system, wherein, Pipe Cutting frame
Top be provided with rotary unit and righting center cell, and rotary unit and righting center cell are relatively arranged on Pipe Cutting frame
The two ends of system；The lateral part of righting center cell is additionally provided with takes out dirt unit, and the lower section of righting center cell is provided with splicing
Unit；Described cutting head is arranged at the top of laser holder system, and is positioned at the top of righting center cell.
On the basis of technique scheme, described labelling point is " ten " font.
Invention additionally discloses a kind of cutting method based on above-mentioned cutter sweep, comprise the following steps: step S1. user is led to
Cross the graphics processing of transport module input tape labelling point, and store to memory module；Step S2. transport module is by CCD camera
The collection picture of shooting stores to memory module；Step S3. locating module extracts graphics processing from memory module, and selected adds
At least two labelling point of work figure is anchor point；Step S4. locating module extracts collection picture from memory module, and sets up
Workpiece coordinate system；Step S5. locating module is positioned gathering picture by anchor point.
The beneficial effects of the present invention is:
By applying this technology, add man-hour at part, as long as indicating or the part of mark, product with certain on part
Product are acquired, and can accurate delivery to system of processing, finally by system realize correct, do the blanking of effect, processing.This skill
The invention of art is quoted, and the industrial development to China brings certain revolutionary breakthrough.Cannot carry out not in batches for former
The rapid shaping processing of rule part volume, obtains great breakthrough, and applies simple.
Accompanying drawing explanation
Fig. 1 is the structural representation of cutter sweep in the embodiment of the present invention；
Fig. 2 is the structural representation of vision imaging unit in the embodiment of the present invention；
Fig. 3 is the structured flowchart of digital control system in the embodiment of the present invention；
Fig. 4 is the schematic diagram of graphics processing in the embodiment of the present invention；
Fig. 5 is the schematic diagram gathering picture in the embodiment of the present invention.
Reference:
1-cutting head；
2-vision imaging unit；21-CCD photographic head；22-Vistavision camera lens；23-annular light source；24-lifting regulator；
3-digital control system；31-transport module；32-memory module；33-locating module；
4-Pipe Cutting machine frame system；5-laser holder system；6-rotary unit；7-righting center cell；8-takes out dirt unit；9-
Splicing unit.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail.
See shown in Fig. 1 and Fig. 2, embodiments provide a kind of cutting head with detent mechanism, this cutting head 1
Sidepiece be provided with vision imaging unit 2, CCD camera 21 that described vision imaging unit 2 includes being sequentially connected from top to bottom,
Vistavision camera lens 22 and annular light source 23, and the sidepiece of CCD camera 21 is provided with lifting regulator 24, this lifting regulator 24 is used
Adjustable height in regulation Vistavision camera lens 22.
Concrete, described CCD camera 21 is 130W pixel black and white color, and resolution is 1280*1024.The present embodiment
In, 4.130-CCD video camera uses gigabit ethernet interface, it is recommended that the arrange in pairs or groups PCI-Express with intel chip or exchange
Machine.Overall dimensions is 50mm*38mm*38mm.CCD uses the c-type interface of standard, with c-type Vistavision camera lens and the customization of collocation
Annular light source composition pattern acquisition module.CypView CCD uses full aluminum shell, four, bottom M3 screw thread mouth, front and the back side
Lower section is respectively arranged with two M3 threaded securing bores.Upper surface is RJ45 gigabit ethernet interface and power supply power supply interface, and lower end is then c-type
Interface connection lens is special.
Concrete, the amplification of described Vistavision camera lens 22 is 0.48～0.64X, and the depth of field is 3～5mm, and aberration rate is
0.25%, resolution is 17.5um～23.5um, and operating distance is 131～154mm.In the present embodiment, Vistavision camera lens uses c-type
Hickey is connected with CCD.Camera lens bottom distance sheet material must be within the object distance range of 31～154mm.And advise solid
The module determining CCD can have ± height adjustment range of about 5mm.
Concrete, described annular light source 23 is purple light annular light source 23, it is possible to compatible various material rustless steels, aluminium, copper
The high definition polishing shooting of material.In the present embodiment, annular light source is directly anchored to the bottom of camera lens, uses top, side M3 to be screwed
On the protecting seat of camera lens.
Seeing shown in Fig. 1 and Fig. 3, the embodiment of the present invention additionally provides a kind of cutter sweep based on above-mentioned cutting head, bag
Including cutting head 1, and the digital control system 3 being connected with this cutting head 1, described digital control system 3 includes transport module 31, memory module
32 and locating module 33, wherein, transport module 31, between CCD camera 21 and digital control system 3, and digital control system 3 with
Data transmission between user；Memory module 32, for storing graphics processing and the collection picture of CCD camera 21 shooting, and
Graphics processing is contained within several labelling points, concrete, and described labelling point is " ten " font；Locating module 33, adds for selected
At least two labelling point of work figure is anchor point；For setting up workpiece coordinate system, and carried out gathering picture by anchor point
Location.
Shown in Figure 3, concrete, this cutter sweep also includes laser holder system 5 and Pipe Cutting machine frame system 4, wherein,
The top of Pipe Cutting frame is provided with rotary unit 6 and righting center cell 7, and rotary unit 6 is relative with righting center cell 7 sets
It is placed in the two ends of Pipe Cutting machine frame system 4；The lateral part of righting center cell 7 is additionally provided with takes out dirt unit 8, righting center cell 7
Lower section be provided with splicing unit 9；Described cutting head 1 is arranged at the top of laser holder system 5, and is positioned at righting center cell
The top of 7.
Seeing shown in Fig. 4 and Fig. 5, the embodiment of the present invention additionally provides a kind of cutting method based on above-mentioned cutter sweep,
Comprise the following steps:
The step S1. user graphics processing by transport module 31 input tape labelling point, and store to memory module 32；
The collection picture that CCD camera 21 is shot by step S2. transport module 31 stores to memory module 32；
Step S3. locating module 33 extracts graphics processing, and at least two of selected graphics processing from memory module 32
Labelling point is anchor point；The present embodiment have selected two two farthest labelling points of different lateral extents as anchor point.
Step S4. locating module 33 extracts collection picture from memory module 32, and sets up workpiece coordinate system；The present embodiment
In, anchor point is arranged on four zenith directions (upper left, lower-left, upper right, bottom right).Anchor point near anchor point is defined as
First anchor point.The concrete coordinate of workpiece coordinate system arrange be with the first anchor point after back to zero in CCD gathers window.I.e.
Directly form can be gathered by ccd image after back to zero and the collection picture of positioned opposite point on sheet material can be immediately seen.
Step S5. locating module 33 is positioned gathering picture by anchor point.
The present invention can collect image clearly, and gives diced system by data wire image transmitting.By being
Automatically identifying and the part position orienting needs processing accurately of system.Diced system finally exports movement track and laser etc.
Auxiliary source of the gas the most perfectly processes part.
The present invention is not limited to above-mentioned embodiment, for those skilled in the art, without departing from
On the premise of the principle of the invention, it is also possible to make some improvements and modifications, these improvements and modifications are also considered as the protection of the present invention
Within the scope of.The content not being described in detail in this specification belongs to prior art known to professional and technical personnel in the field.
Claims (8)
1. the cutting head with detent mechanism, it is characterised in that: the sidepiece of this cutting head (1) is provided with vision imaging unit
(2), described vision imaging unit (2) includes CCD camera (21), Vistavision camera lens (22) and the annular being sequentially connected from top to bottom
Light source (23), and the sidepiece of CCD camera (21) is provided with lifting regulator (24), this lifting regulator (24) is used for regulating deep
The adjustable height of scape camera lens (22).
2. as claimed in claim 1 with the cutting head of detent mechanism, it is characterised in that: described CCD camera (21) is
130W pixel black and white color, resolution is 1280*1024.
3. as claimed in claim 1 with the cutting head of detent mechanism, it is characterised in that: the amplification of described Vistavision camera lens (22)
Multiple is 0.48～0.64X, and the depth of field is 3～5mm, and aberration rate is 0.25%, and resolution is 17.5um～23.5um, operating distance
It is 131～154mm.
4. as claimed in claim 1 with the cutting head of detent mechanism, it is characterised in that: described annular light source (23) is purple light
Annular light source (23), it is possible to compatible various material rustless steels, aluminium, the high definition polishing shooting of copper material.
5. cutter sweep based on cutting head described in claim 1, including cutting head (1), and be connected with this cutting head (1)
Digital control system (3), it is characterised in that: described digital control system (3) includes transport module (31), memory module (32) and locating module
(33), wherein,
Transport module (31), between CCD camera (21) and digital control system (3), and between digital control system (3) and user
Data transmission；
Memory module (32), is used for storing graphics processing and collection picture that CCD camera (21) shoots, and graphics processing includes
There are several labelling points；
Locating module (33), is anchor point for selecting at least two labelling point of graphics processing；For setting up workpiece coordinate system,
And positioned gathering picture by anchor point.
6. cutter sweep as claimed in claim 1, it is characterised in that: also include laser holder system (5) and Pipe Cutting frame system
System (4), wherein, the top of Pipe Cutting frame is provided with rotary unit (6) and righting center cell (7), and rotary unit (6) and holding up
Center unit (7) is relatively arranged on the two ends of Pipe Cutting machine frame system (4)；The lateral part of righting center cell (7) is additionally provided with
Taking out dirt unit (8), the lower section of righting center cell (7) is provided with splicing unit (9)；Described cutting head (1) is arranged at laser instrument
The top of frame system (5), and it is positioned at the top of righting center cell (7).
7. cutter sweep as claimed in claim 1, it is characterised in that: described labelling point is " ten " font.
8. cutting method based on cutter sweep described in claim 1, it is characterised in that comprise the following steps:
The step S1. user graphics processing by transport module (31) input tape labelling point, and store to memory module (32)；
The collection picture that CCD camera (21) shoots is stored to memory module (32) by step S2. transport module (31)；
Step S3. locating module (33) extracts graphics processing, and at least two of selected graphics processing from memory module (32)
Labelling point is anchor point；
Step S4. locating module (33) extracts collection picture from memory module (32), and sets up workpiece coordinate system；
Step S5. locating module (33) is positioned gathering picture by anchor point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785668.0A CN106141454A (en) | 2016-08-31 | 2016-08-31 | A kind of cutting head with detent mechanism, cutter sweep and cutting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785668.0A CN106141454A (en) | 2016-08-31 | 2016-08-31 | A kind of cutting head with detent mechanism, cutter sweep and cutting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106141454A true CN106141454A (en) | 2016-11-23 |
Family
ID=57344691
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610785668.0A Pending CN106141454A (en) | 2016-08-31 | 2016-08-31 | A kind of cutting head with detent mechanism, cutter sweep and cutting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106141454A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541216A (en) * | 2017-01-03 | 2017-03-29 | 上海汉瑜光电科技有限公司 | A kind of metal bellow cutting positioning slag device |
| CN113182599A (en) * | 2021-04-30 | 2021-07-30 | 天津龙创恒盛实业有限公司 | Equipment for automatically calculating end distance and truncation length of linear guide rail |
| CN113894434A (en) * | 2020-06-18 | 2022-01-07 | 国奥激光智能设备(深圳)有限公司 | Laser cutting system |
| CN114523219A (en) * | 2022-04-20 | 2022-05-24 | 中交三航(南通)海洋工程有限公司 | A frock clamp and pipeline laser cutting machine for pipeline laser cutting machine |
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| CN204381766U (en) * | 2015-01-20 | 2015-06-10 | 北京大合兄弟科技发展有限公司 | A kind of Universal support rack and pipe cutting machine |
| CN104923923A (en) * | 2015-03-19 | 2015-09-23 | 上海咔咻智能科技有限公司 | Laser positioning cutting system based on large-format visual guidance and distortion rectification |
| CN104959727A (en) * | 2015-07-29 | 2015-10-07 | 江苏科技大学 | Composite sealing device for thin-wall aluminum alloy pipe ends and welding method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541216A (en) * | 2017-01-03 | 2017-03-29 | 上海汉瑜光电科技有限公司 | A kind of metal bellow cutting positioning slag device |
| CN106541216B (en) * | 2017-01-03 | 2019-08-02 | 上海汉瑜光电科技有限公司 | A kind of metal bellow cutting positioning slag device |
| CN113894434A (en) * | 2020-06-18 | 2022-01-07 | 国奥激光智能设备(深圳)有限公司 | Laser cutting system |
| CN113182599A (en) * | 2021-04-30 | 2021-07-30 | 天津龙创恒盛实业有限公司 | Equipment for automatically calculating end distance and truncation length of linear guide rail |
| CN114523219A (en) * | 2022-04-20 | 2022-05-24 | 中交三航(南通)海洋工程有限公司 | A frock clamp and pipeline laser cutting machine for pipeline laser cutting machine |
| CN114523219B (en) * | 2022-04-20 | 2022-06-21 | 中交三航(南通)海洋工程有限公司 | A frock clamp and pipeline laser cutting machine for pipeline laser cutting machine |
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