CN106141102A - A kind of nearly revolving body of titanium alloy casts shell frock processed - Google Patents
A kind of nearly revolving body of titanium alloy casts shell frock processed Download PDFInfo
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- CN106141102A CN106141102A CN201610795850.4A CN201610795850A CN106141102A CN 106141102 A CN106141102 A CN 106141102A CN 201610795850 A CN201610795850 A CN 201610795850A CN 106141102 A CN106141102 A CN 106141102A
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- bar
- center
- titanium alloy
- pole
- starframe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C13/00—Moulding machines for making moulds or cores of particular shapes
- B22C13/08—Moulding machines for making moulds or cores of particular shapes for shell moulds or shell cores
- B22C13/085—Moulding machines for making moulds or cores of particular shapes for shell moulds or shell cores by investing a lost pattern
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- Engineering & Computer Science (AREA)
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
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Abstract
The invention discloses a kind of nearly revolving body of titanium alloy and cast shell frock processed, belong to non-ferrous metal investment precision casting technology technical field of research;A kind of titanium alloy rotation body cast paint frock is provided, including preparing the multinomial tool component such as bracing frame, starframe, rotating module can be fixed through assembling, meet the requirement of titanium alloy precision casting coating.Titanium alloy rotation body casts shell frock processed, stabilized structure, assembles flexible, easily controllable, and this frock is easy to manufacture simultaneously, can be the most firm realize titanium alloy nearly revolving body foundry goods shell.
Description
Technical field
The invention belongs to non-ferrous metal investment precision casting technology technical field, relate to Ti alloy casting shell frock.
Background technology
Titanium alloy precise-investment casting technique is one of important method manufacturing complex thin-wall titanium alloy casting, and shell processed is
Being coated with of the operation of most critical, especially surface layer and transition zone in investment casting process, is directly connected to the surface quality of foundry goods
Chemical stability with shell.Along with titanium alloy casting structure is increasingly sophisticated, inner chamber is frequently present of the narrow and small cavity being difficult to observe
With nested, the difficulty that be coated with of coating is significantly greatly increased.The painting the most complete in order to ensure surface layer and transition zone is suspended to foundry goods
Each position, needs continuous rotating module during shell processed, coating does not the most arrhea and drops down, and can effectively fill module
Interior narrow and small position, and do not result in accumulation.The hand-held module of the many employings of conventional coating rotates, and is coated with efficiency low and do not fill
Point;Coating frock prepared by early stage, uses the round bar of cast iron supporting rotation on shelf through central straight running channel, two headstocks, because of
This only has sprue to bear the weight of module, and module is easily broken off, and can be only applied to single size module, and rotary course is not
Easy to control, module asymmetric to center rotates inconvenience.So, research structure consolidates, assembles flexible, easily controllable shell work processed
Dress carrys out rotating module, and ensure can be solid and reliable during shell processed, be realize titanium alloy precision casting important step it
One.
Summary of the invention
Present invention solves the technical problem that being to provide a kind of nearly revolving body of titanium alloy casts shell frock processed, including preparation
The multinomial tool component such as support, starframe, can fix rotating module through assembling, meets wanting of titanium alloy precision casting coating
Ask.
The technical scheme is that a kind of titanium alloy rotation body cast paint frock, it is characterised in that include umbrella shape
Bar, starframe, center supporting plate, center-pole, reinforcing bar, side lever, bracing frame, fixed block and mould;Described umbrella shape bar includes putting down
Plate and cylinder, the end of cylinder is circular flat board, and the other end of cylinder removably connects with center-pole;Described starframe tool
There is a centre bore, and centrosymmetric stretch out several bars, referred to as extension bar, along the axis direction of bar i.e. along star on extension bar
Frame centre normal direction has elongate slots;Center-pole is through the centre bore of starframe, and the elongate slots of extension bar is joined with side lever gap
Close;Described center-pole is positioned at sprue center, and two ends are connected with the umbrella shape bar being positioned at two ends respectively, and center-pole is near one end
On bar, protruding cylinder boss, cylinder boss has hole, reinforces bar one end and inserts the hole of cylinder boss;The center-pole other end and star
Xing Jiahe center supporting plate matched in clearance;Center supporting plate is clipped in the middle of starframe and module tundish;Reinforce bar and be positioned at cross gate center,
Reinforcing and have elongate slots on bar, on reinforcing bar, slotting position and size are consistent with starframe, and the quantity reinforcing bar is stretched with starframe
Rod quantity is identical;Side lever two ends have screw thread, two ends be each passed through starframe and reinforce bar elongate slots, side lever and star
Inside frame, reinforcing bar, adjacent position has nut, and traversing through end also has nut;Unclamping the nut of side lever end, side lever can edge
The elongate slots extension bar moves in centre normal direction;Side lever is parallel to center-pole;Bracing frame has two, is used for limiting umbrella
The movement of shape frame;Two bracing frames lay respectively at reinforcing bar, the both sides of starframe of left and right, and lay respectively at the umbrella shape bar of left and right
Under;Fixed block is connected with bracing frame, by regulating the position of fixed block, the cylinder of umbrella shape bar can be fixed on bracing frame
A certain position;Mould side and lower openings, form interference fits with reinforcing bar and center-pole respectively, and wax liquid enters from upper opening
Enter dies cavity, form center-pole after solidification, reinforce bar, wax-pattern assembly.
Preferably, extension bar has four, the six roots of sensation or eight.
Preferably, center-pole cylinder boss have four to eight holes.
Preferably, center-pole is uniformly distributed little round platform on a section of cylinder boss one end.
Preferably, each bracing frame topmost two nuts of welding, the cylinder of umbrella shape bar is positioned at two nuts of bracing frame
Between.
Preferably, fixed block is rectangle, four sides fluting, passes hole corresponding about fixed block with bolt and is positioned at fixing
The nut of the bracing frame in block, by the position of fore-and-aft direction regulation fixed block, is fixed on a certain position by the cylinder of umbrella shape bar,
The cylinder of umbrella shape bar is between another nut and fixed block of bracing frame.
Preferably, umbrella shape bar, starframe, center supporting plate, center-pole, reinforcing bar, side lever use carbon steel manufacture.
Preferably, mould uses machining graphite to become mould.
Preferably, umbrella shape bar cylinder is threadeded with center-pole.
Preferably, according to foundry goods size, mould is processed.
The solution have the advantages that:
Titanium alloy rotation body cast shell frock processed, stabilized structure, assemble flexible, easily controllable, this frock manufacture simultaneously appearance
Easily, can be the most firm realize titanium alloy nearly revolving body foundry goods shell, the large titanium alloy foundry goods that particularly inner chamber is complicated, energy
Enough coatings the most uniformly that formed, raising Technological Capability, economic benefit and social benefit are good.
Accompanying drawing explanation
Fig. 1, umbrella shape bar schematic diagram;
Fig. 2, starframe schematic diagram;
Fig. 3, center supporting plate schematic diagram;
Fig. 4, center-pole schematic diagram;
Fig. 5, reinforcing bar schematic diagram;
Fig. 6, side lever schematic diagram;
Fig. 7, bracing frame schematic diagram;
Fig. 8, fixed block schematic diagram;
Fig. 9, graphite jig schematic diagram;
Figure 10, reinforcing bar, center-pole, graphite jig assemble schematic diagram;
Figure 11, welding module schematic diagram;
Figure 12, shell tooling combination schematic diagram processed;
Figure 13 shell frock (without mould 9) combination schematic three dimensional views;
Figure 14 reinforces bar, center-pole, wax-pattern assembly.
Wherein, 1. there are umbrella shape bar 1, starframe 2, center supporting plate 3, center-pole 4, reinforcing bar 5, side lever 6, bracing frame 7, fix
Block 8, (graphite) mould 9.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is described in further detail.
1, the composition of a kind of titanium alloy rotation body cast paint frock of the present invention, include umbrella shape bar 1, starframe 2, in
Heart supporting plate 3, center-pole 4, reinforcing bar 5, side lever 6, bracing frame 7, fixed block 8 and (graphite) mould 9.Every tool construction and effect
(it is specifically illustrating and sees accompanying drawing 1~9) as follows:
(1) umbrella shape bar 1: as it is shown in figure 1, use normal carbon steel making, including flat board and cylinder, the end of cylinder is convex
The circular flat board risen, the other end of cylinder is threadeded with center-pole 4, drives module to rotate by pivotal plate, puts down simultaneously
Plate forms constraint in the horizontal direction, prevents module from coming off from bracing frame 7 in rotary course, and in shell dry run
It is easy to be suspended on drying frame.
(2) starframe 2: as in figure 2 it is shown, use normal carbon steel making, centrosymmetric stretch out four, the six roots of sensation or eight
Root bar, referred to as extension bar, on extension bar, the axis direction (along starframe 2 centre normal direction) along bar has elongate slots;Star
Frame 2 center drilling and center-pole 4 matched in clearance (center-pole 4 is through the centre bore of starframe 2), the elongate slots of extension bar and side lever
6 matched in clearance (one end of side lever passes elongate slots, and traversing through end is fixed by nut), by the nut pretension of side lever 6 to module
Horizontal direction form constraint, coordinate umbrella shape bar 1 to facilitate rotating module, unclamp the nut of side lever 6 end, side lever 6 can be along
The elongate slots of extension bar moves in centre normal direction, it is possible to realize the fixing rotation of different-diameter module.
(3) center supporting plate 3: as it is shown on figure 3, use normal carbon steel making, center drilling and center-pole 4 matched in clearance,
Center supporting plate is clipped in the middle of starframe 2 and module tundish, it is to avoid the destruction that side lever 6 pretightning force is excessive or spin friction is to module.
(4) center-pole 4: as shown in Figure 4, use normal carbon steel making, are positioned at module sprue center, center-pole 4 liang
End is threadeded with umbrella shape bar 1 (cylinder), near end protruding column boss, boss is made a call to four to eight holes and reinforces bar
5 matched in clearance, it is ensured that the rotatory force of umbrella shape bar 1 is delivered to reinforce bar 5 by center-pole 4 boss, and then drives the rotation of module.
In order to increase transmission efficiency, center-pole 4, near one section of upper little round platform of uniform welding of one end, increases the frictional force with sprue,
(top) other end and starframe 2 and center bracket 3 matched in clearance, can move, it is achieved differing heights module in the axial direction
Fixing rotation.
(5) bar 5 is reinforced: as it is shown in figure 5, use normal carbon steel making, be positioned at cross gate center, increase the strong of cross gate
Degree, it is to avoid the twisting resistance destruction to cross gate, reinforces and has elongate slots on bar 5, reinforces slotting position and size and star on bar
Frame keeps consistent, to realize the side lever movement along centre normal direction.Reinforce quantity and the starframe 2 extension bar quantity phase of bar 5
With.
(6) side lever 6: as shown in Figure 6, use normal carbon steel making, and two ends are respectively at starframe 2 and reinforce bar 5 gap
Coordinating, the two ends of side lever are each passed through starframe 2 and reinforce the elongate slots of bar 5, side lever with starframe 2, reinforce phase inside bar 5
Ortho position is put has nut, and traversing through end (i.e. adjacent position outside starframe 2, reinforcing bar 5) also has nut, by dual nut clip
Tightly, starframe 2, center bracket, center-pole 4 and reinforcing bar 5 are linked as entirety.Two ends have screw thread.
(7) bracing frame 7: as it is shown in fig. 7, use common straightcarbon steel round bar to be welded into two identical bracing frames 7, Mei Gezhi
Support 7 topmost two nuts of welding, for limiting the moving range of umbrella shape frame, prevent module from coming off bracing frame.Two supports
Frame 7 lays respectively at reinforcing bar 5, the both sides of starframe 2 of left and right, and lays respectively under the umbrella shape bar 1 of left and right.
(8) fixed block 8: as shown in Figure 8, use normal carbon steel making, rectangle, four sides fluting and bracing frame 7 nut
Matched in clearance, with bolt through fixed block (hole that left and right is corresponding) and the nut of bracing frame 7 that is positioned in fixed block, it is achieved with prop up
Support connects, and by the position of (fore-and-aft direction) regulation fixed block 8, module can be fixed on a certain position.The circle of umbrella shape bar 1
Post is between another nut and fixed block 8 of bracing frame 7.
(9) (graphite) mould 9: as it is shown in figure 9, according to the diameter of foundry goods and height, design disc type running channel model, use
Common graphite is processed into mould, the design of mould and fixing molding and the dismounting being easy to wax-pattern, side and lower openings, respectively with
Reinforcing bar 5 and center-pole 4 forms interference fits, wax liquid enters dies cavity from upper opening, forms disk running channel after solidification, in
Core bar and reinforcing bar are embedded in inside running channel.
Module is casting wax mould, umbrella shape bar 1, starframe 2, center supporting plate 3, side lever 6 and wax-pattern, center-pole 4, reinforces bar
The assembly of 5.
2, each frock is according to being combined assembling shown in Figure 10 to Figure 12, forms titanium alloy rotation body and casts shell work processed
Dress.
Frock has carried out combination assembling, and concrete assembling is as follows:
(1) take graphite jig 9 apart by order from top to bottom, mould 9 lower openings inserted in center-pole 4 lower end, it is ensured that
Center-pole vertical level, installs at center-pole 4 boss and reinforces bar 5, suitable center of rotation bar 4, it is ensured that reinforce bar 5 and mould
9 lateral openings coordinate.
(2) assembling graphite jig 9 according to order from down to up, group turns complete and pours wax at mould upstream cup
Liquid, it is ensured that center-pole 4 does not glances off, after wax liquid solidifies, opens mould in order, takes out wax-pattern, center-pole 4 and reinforces bar
The assembly of 5, this assembly, assembly welds formation module with casting wax mould.
(3) each side lever 6 two ends are respectively screwed into a nut, and side lever 6 one end (lower end) penetrates in reinforcing bar 5 groove, successively will
Center supporting plate 3, starframe 2 penetrate center-pole 4, and the direction adjusting starframe 2 makes the side lever other end (top) penetrate starframe
In elongate slots, being then screwed into a nut again at each side lever two ends, side lever moves to correct position along centre normal direction, uses
Nut screwing clamping, it is ensured that side lever is parallel with center-pole and degree of tightness suitable, finally installs umbrella shape bar 1 at the two ends of center-pole.
(4) according to the distance between umbrella shape bar 1, the distance between two bracing frames 7 is rationally set, and by (the most solid for fixed block 8
Determine groove) by being bolted on bracing frame 7 on bracing frame 7, finally module is put on bracing frame 7, and ensures that module exists
Smooth rotation between bracing frame.
Frock assembling combination completes, and just can carry out the shell processed of titanium alloy precision casting, in other approximation revolving structure casting
During the shell processed of part, as long as side lever 6 moves along centre normal, starframe 2 moves along center-pole 4, it is not necessary to again make frock,
Just the shell needs processed of different size foundry goods be can meet, practicality and the versatility of this frock embodied.
Frock fixes Ti alloy casting module, carries out paint case making, manual rotation's umbrella shape bar, module can frame at bracing frame
Upper stable rotation, it is ensured that being normally carried out of shell processed.
Claims (10)
1. a titanium alloy rotation body casts shell frock processed, it is characterised in that include umbrella shape bar (1), starframe (2), center
Supporting plate (3), center-pole (4), reinforcing bar (5), side lever (6), bracing frame, fixed block and mould (9);
Described umbrella shape bar (1) includes flat board and cylinder, and the end of cylinder is circular flat board, the other end of cylinder and center-pole
(4) removably connect;
Described starframe (2) has a centre bore, and centrosymmetric stretches out several bars, referred to as extension bar, on extension bar
Axis direction along bar i.e. has elongate slots along starframe (2) centre normal direction;Center-pole (4) passes in starframe (2)
Central hole, the elongate slots of extension bar and side lever (6) matched in clearance;
Described center-pole (4) is positioned at sprue center, and two ends are connected with the umbrella shape bar (1) being positioned at two ends respectively, center-pole (4)
On the bar of one end, protruding cylinder boss, cylinder boss has hole, reinforces bar (5) one end and inserts the hole of cylinder boss;In
Core bar (4) other end and starframe (2) and center supporting plate (3) matched in clearance;Center supporting plate is clipped in starframe (2) and module tundish
Middle;
Reinforce bar (5) and be positioned at cross gate center, reinforce and on bar (5), have elongate slots, reinforce slotting position and size and star on bar
Shape frame is consistent, and the quantity reinforcing bar (5) is identical with starframe extension bar quantity;
Side lever (6) two ends have screw thread, two ends be each passed through starframe (2) and reinforce bar (5) elongate slots, side lever and star
Frame (2), adjacent position, reinforcing bar (5) inner side have nut, and traversing through end also has nut;Unclamp the nut of side lever (6) end, side
Bar (6) can move along the elongate slots of extension bar in centre normal direction;Side lever (6) is parallel to center-pole;
Bracing frame has two, for limiting the movement of umbrella shape frame;Two bracing frames lay respectively at the reinforcing bar (5) of left and right, star
The both sides of shape frame (2), and lay respectively under the umbrella shape bar (1) of left and right;
Fixed block is connected with bracing frame, by regulating the position of fixed block, the cylinder of umbrella shape bar can be fixed on bracing frame
A certain position;
Mould (9) side and lower openings, form interference fits with reinforcing bar (5) and center-pole (4) respectively, and wax liquid is opened from top
Mouth enters dies cavity, forms center-pole, reinforces bar, wax-pattern assembly after solidification.
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that extension bar has four
Root, the six roots of sensation or eight.
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that center-pole cylinder is convex
There are on platform four to eight holes.
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that center-pole is near circle
It is uniformly distributed little round platform on a section of post boss one end.
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that each bracing frame is
Two nuts of upper weld, the cylinder of umbrella shape bar is between two nuts of bracing frame.
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that fixed block (8) is
Rectangle, four sides fluting, pass hole corresponding about fixed block and the nut of the bracing frame being positioned in fixed block with bolt, pass through
The position of fore-and-aft direction regulation fixed block (8), is fixed on a certain position by the cylinder of umbrella shape bar, and the cylinder of umbrella shape bar is positioned at support
Between another nut of frame and fixed block (8).
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that umbrella shape bar (1), star
Shape frame (2), center supporting plate (3), center-pole (4), reinforcing bar (5), side lever (6) use carbon steel manufacture.
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that mould (9) uses
Machining graphite becomes mould.
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that umbrella shape bar (1) circle
Post is threadeded with center-pole (4).
A kind of titanium alloy rotation body cast paint frock the most according to claim 1, it is characterised in that big according to foundry goods
Little, process mould.
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CN201610795850.4A CN106141102B (en) | 2016-08-31 | 2016-08-31 | A kind of nearly revolving body of titanium alloy casts shell frock processed |
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CN201610795850.4A CN106141102B (en) | 2016-08-31 | 2016-08-31 | A kind of nearly revolving body of titanium alloy casts shell frock processed |
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CN106141102A true CN106141102A (en) | 2016-11-23 |
CN106141102B CN106141102B (en) | 2018-05-22 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109604536A (en) * | 2018-12-25 | 2019-04-12 | 航天海鹰(哈尔滨)钛业有限公司 | A kind of shell tooling processed of large titanium alloy Melt casting |
CN112355249A (en) * | 2020-10-29 | 2021-02-12 | 中国航发南方工业有限公司 | Coating and hanging tool for preparing shell sample and shell sample preparation method |
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CN202291247U (en) * | 2011-09-09 | 2012-07-04 | 北京星航机电设备厂 | Vacuum casting graphite mould for titanium alloy rotation frame parts |
CN103418990A (en) * | 2012-05-24 | 2013-12-04 | 上海茂德企业集团有限公司 | Machining method and special fixture for pump block |
CN104043851A (en) * | 2014-06-10 | 2014-09-17 | 西安航天动力机械厂 | Tool for processing cylindrical workpiece |
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US5732761A (en) * | 1995-04-03 | 1998-03-31 | Honda Giken Kogyo Kabushiki Kaisha | Shell mold for casting a cylindrical product, apparatus for molding the shell mold, and casting method using the shell mold |
CN201711792U (en) * | 2010-01-05 | 2011-01-19 | 国营红阳机械厂 | Positioning tooling |
CN202291247U (en) * | 2011-09-09 | 2012-07-04 | 北京星航机电设备厂 | Vacuum casting graphite mould for titanium alloy rotation frame parts |
CN103418990A (en) * | 2012-05-24 | 2013-12-04 | 上海茂德企业集团有限公司 | Machining method and special fixture for pump block |
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CN109604536A (en) * | 2018-12-25 | 2019-04-12 | 航天海鹰(哈尔滨)钛业有限公司 | A kind of shell tooling processed of large titanium alloy Melt casting |
CN112355249A (en) * | 2020-10-29 | 2021-02-12 | 中国航发南方工业有限公司 | Coating and hanging tool for preparing shell sample and shell sample preparation method |
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