CN106140226A - A kind of catalyst of alkene processed and preparation method and application - Google Patents
A kind of catalyst of alkene processed and preparation method and application Download PDFInfo
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Abstract
The present invention discloses catalyst of a kind of alkene processed and preparation method and application.Described catalyst uses following steps to prepare: (1) preparation nickel salt and the mixed aqueous solution of gallium salt, uses the unsaturated above-mentioned mixed aqueous solution of impregnation, roasting 1h-10h at 700 DEG C ~ 1000 DEG C after drying with titanium dioxide for carrier;Cerium oxide is introduced in the titania support after roasting;(2) zinc oxide is introduced in the titania support introducing cerium oxide of step (1) gained;(3) catalyst precarsor after introducing zinc oxide carries out bromination process making zinc oxide weight content in catalyst is 0.5%-5%, preferably 1%-3%;Zinc bromide weight content is 5%-40%, preferably 10%-30%.This catalyst can significantly improve the selectivity of isobutene..
Description
Technical field
The present invention relates to catalyst of a kind of alkene processed and preparation method and application, relate in particular to a kind of catalyst and preparation method and application being raw material height selectivity preparing isobutene with bromomethane.
Background technology
Isobutene. is a kind of important basic organic chemical industry raw material, and its derived product is numerous, and vertical industry chain is complicated, and consumption structure is diversified trend.Multiple high value-added product can be prepared for raw material, such as: multiple Organic Chemicals and the fine chemistry products such as butyl rubber, polyisobutylene, methyl tertiary butyl ether(MTBE), isoprene and lucite with isobutene..Owing to the market scale of isobutene. downstream product constantly expands, its imbalance between supply and demand will gradually highlight, and particularly under the background of petroleum resources exhaustion day by day, the yield of isobutene. has become the critical bottleneck of restriction downstream industry development.Therefore, the isobutene. syntheti c route of exploitation Non oil-based route, extremely the most urgent.
Methane is the main component of natural gas, the important research content during therefore methane trans-utilization just becomes gas chemical industry's technology.The most in recent years, under the overall background that shale gas develops, if it is possible to realize producing isobutene. from methane, a new approach will be provided for obtaining isobutene..But methane stable in properties, the most easily-activated, become the bottleneck of methane chemical utilization.The most many researcheres carry out methane activation, Study on Transformation, among these, the technology that methane converts after halogen functional groupization more one after another, are expected to become the important breakthrough mouth solving a methane transformation technology difficult problem.
Many chemical products can be prepared from halide.Chinese patent CN 101041609A, CN 101284232A disclose one by methane at oxygen and HBr/H2Being converted into bromomethane under the effect of O, then bromomethane reacts the method generating C3 ~ C13 mixing high-carbon hydrocarbon further, and the hydrocarbon selective of more than C5 is 70%.Wherein, HBr for methane bromination, then discharges in first reactor in second reactor, recovered after be used further in back reaction, it is achieved the recycling of HBr.(CN 102527427A, the Jieli such as Wang Ye
He, Ting Xu, Zhihui Wang, et.al. Angew. Chem. Int. Ed. 2012,51,2438-2442) modified molecular sieve catalyst disclosing a kind of halide propylene and preparation method thereof.By using fluorochemical moditied processing molecular sieve, obtaining a kind of containing appropriate microporous structure and the catalyst of acidity, this catalyst can effectively be catalyzed halide and be converted into the reaction of propylene.Prepared catalyst one way bromomethane conversion ratio in the reaction that bromomethane is preparing propylene transformed is 35 ~ 99%, and the selectivity of propylene is 27 ~ 70%;In the reaction that chloromethanes is preparing propylene transformed, one way methyl chloride conversion rate is 30 ~ 99%, and the selectivity of propylene is 15 ~ 70%.Ivan M. Lorkovic et al. (Ivan M. Lorkovic, Aysen Yilmaz, Gurkan A. Yilmaz, et al.
Catalysis Today, 2004,98,317-322) it is also proposed that generate bromo-hydrocarbons with bromine with the alkane reaction in natural gas, then on metal oxide catalyst, bromo-hydrocarbons is converted into dimethyl ether, methanol and metal bromide, obtain metal-oxide after metal bromide oxygen recovery and discharge simple substance bromine, completing the circulation of bromine.
It is mainly methanol, dimethyl ether, acetic acid, higher hydrocarbons, ethylene and propylene etc. currently, with respect to purpose product in the existing document that halide converts.In the technology with the low-carbon alkene of relatively high added value as target product, single selectivity of product is the highest, not yet finds the relevant report of bromomethane high selectivity isobutene..
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of catalyst and preparation method and application being raw material height selectivity preparing isobutene with bromomethane.
A kind of preparation method of bromomethane preparing isobutene catalyst, comprise the steps: (1) preparation nickel salt and the mixed aqueous solution of gallium salt, the unsaturated above-mentioned mixed aqueous solution of impregnation, roasting 1h-10h at 700 DEG C ~ 1000 DEG C after drying is used for carrier with titanium dioxide;Cerium oxide is introduced in the titania support after roasting;(2) zinc oxide is introduced in the titania support introducing cerium oxide of step (1) gained;(3) catalyst precarsor after introducing zinc oxide carries out bromination process making zinc oxide weight content in catalyst is 0.5%-5%, preferably 1%-3%;Zinc bromide weight content is 5%-40%, preferably 10%-30%.
In the preparation method step (1) of above-mentioned bromomethane preparing isobutene catalyst, nickel salt is one or more in Nickel dichloride., nickel nitrate or nickel sulfate, and gallium salt is one or more in Ganite (Fujisawa)., gallium chloride, gallium sulfate.In mixed aqueous solution, the concentration of nickel ion is 0.1-1.5mol/L, and the molar concentration of gallium ion is two times of nickel ion molar concentration.
The inventive method, in step (1), pickup is the 5-60% of titania support saturated absorption amount of solution, preferably 20-50%.Dip time is 1-5h, and dipping temperature is 40-60 DEG C.After dipping, baking temperature is 80-150 DEG C, and drying time is 2-15h.
The method that described in the preparation method step (1) of above-mentioned bromomethane preparing isobutene catalyst, cerium oxide introducing method is well known to those skilled in the art, as used impregnation method to introduce.Concrete grammar is as follows: use cerium solution dipping carrier, then dry, high-temperature roasting.Described drying condition is, under air atmosphere, and temperature 60 C-150 DEG C, preferably 80 DEG C-120 DEG C;Time is 1h-24h, preferably 4h-8h.Described roasting condition is, under air atmosphere, and temperature 300 DEG C-700 DEG C, preferably 400 DEG C-600 DEG C;Time is 1h-24h, preferably 4h-8h.Cerium salt described in said method is the inorganic salts, preferably cerous nitrate such as cerous nitrate, cerium chloride, cerous sulfate.
In the preparation method of above-mentioned bromomethane preparing isobutene catalyst, described titania support can use existing titanium dioxide product, it is also possible to prepares by method well known to those skilled in the art.Suitable particle shape can be made or be chosen to carrier according to the needs used, as made bar shaped, sheet shape, cylindricality, spherical etc..Shaping can be carried out by this area general knowledge.
The method that described in the preparation method step (2) of above-mentioned bromomethane preparing isobutene catalyst, zinc oxide introducing method is well known to those skilled in the art, as used impregnation method to introduce.Concrete grammar is as follows: the material using zinc solution impregnation steps (1) to obtain, and obtains bromomethane preparing isobutene catalyst precarsor after drying, roasting.Described drying condition is, temperature 60 C-150 DEG C, preferably 80 DEG C-120 DEG C;Time is 1h-24h, preferably 4h-8h;Can be vacuum drying time dry, it is also possible to for being dried under the conditions of inert gas shielding, it is also possible to be dried in air atmosphere.Described roasting condition is, temperature 300 DEG C-600 DEG C, preferably 400 DEG C-500 DEG C;Time is 1h-24h, preferably 4h-8h;It can be roasting under the conditions of inert gas shielding during roasting, it is also possible to roasting in air atmosphere.
In said method, zinc salt can be inorganic salt, it is also possible to for one or more in organic salt, preferably nitrate, hydrochlorate, acetate, citrate.
Bromination described in the preparation method step (3) of above-mentioned bromomethane preparing isobutene catalyst processes, and refers to use gas phase bromine-containing compound to process the sample of load zinc oxide.Bromine-containing compound refers to one or more in bromomethane, methylene bromide, bromoform, preferably bromomethane.Gas phase bromine-containing compound can also be used to carry out bromination process with the mixed gas of noble gas, and when using mixed gas bromination to process, bromomethane volumetric concentration is not less than 20%, preferably not less than 30%.Concrete bromination process is as follows: be placed in continuous fixed bed reactor by the sample of load zinc oxide, 150 DEG C-400 DEG C it are warming up under inert atmosphere, preferably 180 DEG C-350 DEG C, more preferably 200 DEG C-300 DEG C, being passed through gas phase bromine-containing compound gas, gas space velocity is 50h-1-1000
h-1, preferably 100h-1-500h-1;Can carry out at normal pressure during process, it is also possible to carry out under a certain pressure, system pressure is 0.1MPa-0.5MPa(absolute pressure), preferably 0.1MPa-0.3MPa(absolute pressure), the process time is 0.5h-8h, preferably 1h-4h.
Noble gas involved in the preparation method of above-mentioned bromomethane preparing isobutene catalyst is the gas that nitrogen, argon, helium etc. do not occur chemical reaction under the conditions of involved in the present invention, preferably nitrogen.
Described bromomethane preparing isobutene catalyst, in catalyst, zinc oxide weight content is 0.5%-5%, preferably 1%-3%;Zinc bromide weight content is 5%-40%, preferably 10%-30%;Cerium oxide weight content is 0.1%-2%, preferably 0.5%-1.5%;Titania support weight content 60%-95%, preferably 65%-90%.
The application in preparing isobutene of the above-mentioned catalyst with the titanium dioxide containing cerium as carrier, hydrogen reducing activation is carried out including to catalyst, making the content of halogen in catalyst is the 20%-90% of total halogen content in reduction procatalyst, then the catalyst after making halide activate with above-mentioned hydrogen reducing contacts, to prepare isobutene..
In above-mentioned application, the condition of described hydrogen reducing activation makes the content of halogen in catalyst be preferably the 30%-80%, further preferred 40%-80% of total halogen content in reduction procatalyst.
In above-mentioned application, the mode of described hydrogen reducing activation includes under an inert atmosphere by catalyzer temperature-elevating to 300 DEG C-600 DEG C;Then passing to air speed is 200h-1-2000h-1Hydrogen or the mixed gas of hydrogen and noble gas, keep 2h-16h at 0.1MPa-0.5MPa, in mixed gas, hydrogen volume percentage composition is 10%-95%;Preferably, 350 DEG C-550 DEG C it are warming up to;Then passing to air speed is 500h-1-1000h-1Hydrogen or the mixed gas of hydrogen and noble gas, keep 4h-8h at 0.1MPa-0.3MPa, in described mixed gas, hydrogen volume percentage composition is 30%-90%.
The application of above-mentioned catalyst, also includes that halide contacts acquisition isobutene. with catalyst.The condition of described contact includes that reaction temperature is 150 DEG C-350 DEG C;Reaction pressure is 0.1MPa-5MPa;Air speed is 50h-1-1000h-1;It is highly preferred that reaction temperature is 180 DEG C-300 DEG C more preferably 200-270 DEG C;Reaction pressure is 0.1MPa-3MPa;Air speed is 200h-1-500h-1。
In above-mentioned application, described halide can be one or more in one or more in a halide, methylene halide, three halides, preferably bromomethane, methylene bromide, bromoform, more preferably bromomethane.
A kind of detailed description of the invention in above-mentioned application, including under inert atmosphere by catalyzer temperature-elevating to 300 DEG C-600 DEG C, preferably 350 DEG C-550 DEG C;Then passing to air speed is 200h-1-2000h-1, preferably 500h-1-1000h-1The mixed gas of hydrogen and noble gas, in 0.1MPa-0.5MPa(absolute pressure), preferably 0.1MPa-0.3MPa(absolute pressure) process 2h-16h, preferably 4h-8h after, be down to reaction temperature and be passed through halide and react.In described gaseous mixture, hydrogen volume percentage composition is 10%-95%, preferably 30%-90%, more preferably 50%-90%.
In above-mentioned application, raw material can also be the mixed gas of halide and noble gas, and in mixed gas, the volumetric concentration of halide is 10%-90%, preferably 30%-80%.
Noble gas involved in above-mentioned application is the gas that nitrogen, argon, helium etc. do not occur chemical reaction under the conditions of involved in the present invention, preferably nitrogen.
In above-mentioned application, the reaction of halide preparing isobutene can be carried out, such as fixed bed, fluid bed, fixed fluidized bed, moving bed, the reactor of the form such as slurry bed system or ebullated bed, preferably fixed bed, fluidized-bed reactor in existing any form reactor.
Compared with prior art, bromomethane height can be optionally converted into isobutene. by the method that the present invention relates to.In the present invention, the mixed aqueous solution using nickel salt and gallium salt carries out uneven modification to titanium dioxide, i.e. mainly the outer surface of carrier and outside channel surfaces are carried out main modified and be modified internal channel surfaces acting on more weak, the inside and outside duct physico-chemical property making alumina support is significantly different, improves the isobutene. inhibiting generation while activity further deep reaction in diffusion process to greatest extent.In the inventive method, there is containing cerium promoter the electron transfer function of excellence, electron transmission bridge can be constituted between zinc and carrier titanium dioxide, it is achieved electronics is at ZnBr2-ZnO-CeO2-TiO2Between transmission, improve the effect between TiO2 and Zn, promote catalyst removing of bromine in activation process, improve selective isobutene.Carry out bromomethane by the inventive method and convert preparing isobutene reaction, bromomethane conversion ratio more than 50%, selective isobutene more than 60%.The present invention relates to bromomethane conversion preparing isobutene method for preparing catalyst simple, it is easy to industrialization.Bromomethane of the present invention converts preparing isobutene method and has reaction condition gentleness, selectivity of product advantages of higher, easily realizes industrialization, and application prospect is boundless.
Detailed description of the invention
Further illustrate technology contents and the effect of the present invention below in conjunction with embodiment, but be not so limited the present invention.
In following example and comparative example, acidimetric estimation uses NH3-TPD method, the INSTRUMENT MODEL of employing is MICROMERITICS company of U.S. AutoChem
2920 chemical adsorption instruments, concrete to measure process as follows: sample being cooled to 150 DEG C by helium purge after 1 hour at 450 DEG C, introduces the mixed gas of ammonia and helium, ammonia volume content 10%, Pulse adsorption reaches balance for five times;Helium purge 2 hours, then carries out ammonia with the programming rate temperature programming of 10 DEG C/min and is desorbed to 450 DEG C;Ammonia after desorption uses the detection of TCD detector, quantitative Analysis catalyst surface acid amount.
Embodiment 1
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 0.5mol/L, 1mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 50 DEG C, dip time 3h, and pickup is the 20% of titania support saturated absorption amount of solution, 5h, roasting 6h under 850 DEG C of roastings it is dried at 120 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, in the carrier after using equi-volume impregnating to be carried on above-mentioned roasting, 100 DEG C of dry 6h, 500 DEG C of roasting 6h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 100 DEG C of dry 6h, 450 DEG C of roasting 6h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use bromomethane to process catalyst precarsor with the mixed gas of nitrogen, bromomethane volumetric concentration is 60%, and treatment conditions are 250 DEG C, 0.2MPa(absolute pressure), 300h-1, time 2h, prepare bromomethane preparing isobutene catalyst, be designated as C-1.Obtain catalyst Z nBr2In terms of bromide, weight content is 18%, and ZnO weight content in terms of oxide is 2%, CeO2In terms of oxide, weight content is 1%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 70%, and activation condition is 450 DEG C, 0.2MPa(absolute pressure), 750h-1, soak time 6h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 71.91%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 70%, and reaction temperature is 230 DEG C, and reaction pressure is 2MPa(absolute pressure), air speed is 350h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Embodiment 2
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 0.2mol/L, 0.4mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 60 DEG C, dip time 2h, and pickup is the 50% of titania support saturated absorption amount of solution, 5h, roasting 6h under 800 DEG C of roastings it is dried at 120 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, in the titania support after using equi-volume impregnating to be carried on roasting, 120 DEG C of dry 4h, 400 DEG C of roasting 8h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 100 DEG C of dry 6h, 400 DEG C of roasting 8h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use bromomethane to process catalyst precarsor with the mixed gas of nitrogen, bromomethane volumetric concentration is 60%, and treatment conditions are 250 DEG C, 0.2MPa(absolute pressure), 300h-1, time 2h, prepare bromomethane preparing isobutene catalyst, be designated as C-2.Obtain catalyst Z nBr2In terms of bromide, weight content is 18%, and ZnO weight content in terms of oxide is 2%, CeO2In terms of oxide, weight content is 0.5%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 70%, and activation condition is 450 DEG C, 0.2MPa(absolute pressure), 750h-1, soak time 6h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 78.37%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 70%, and reaction temperature is 230 DEG C, and reaction pressure is 2MPa(absolute pressure), air speed is 350h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Embodiment 3
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 0.75mol/L, 1.5mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 40 DEG C, dip time 4h, and pickup is the 10% of titania support saturated absorption amount of solution, 10h, roasting 3h under 900 DEG C of roastings it is dried at 80 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, the titania support after using equi-volume impregnating to be carried on roasting, 80 DEG C of dry 4h, 600 DEG C of roasting 4h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 120 DEG C of dry 4h, 500 DEG C of roasting 4h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use bromomethane to process catalyst precarsor with the mixed gas of nitrogen, bromomethane volumetric concentration is 60%, and treatment conditions are 250 DEG C, 0.2MPa(absolute pressure), 300h-1, time 2h, prepare bromomethane preparing isobutene catalyst, be designated as C-3.Obtain catalyst Z nBr2In terms of bromide, weight content is 18%, and ZnO weight content in terms of oxide is 2%, CeO2In terms of oxide, weight content is 1.5%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 70%, and activation condition is 450 DEG C, 0.2MPa(absolute pressure), 750h-1, soak time 6h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 56.97%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 70%, and reaction temperature is 230 DEG C, and reaction pressure is 0.2MPa(absolute pressure), air speed is 350h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Embodiment 4
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 1.5mol/L, 1.5mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 60 DEG C, dip time 1h, and pickup is the 10% of titania support saturated absorption amount of solution, 10h, roasting 3h under 900 DEG C of roastings it is dried at 800 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, in the titania support after using equi-volume impregnating to be carried on roasting, 100 DEG C of dry 6h, 500 DEG C of roasting 6h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 100 DEG C of dry 6h, 450 DEG C of roasting 6h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use bromomethane to process catalyst precarsor with the mixed gas of nitrogen, bromomethane volumetric concentration is 30%, and treatment conditions are 250 DEG C, 0.2MPa(absolute pressure), 300h-1, time 2h, prepare bromomethane preparing isobutene catalyst, be designated as C-4.Obtain catalyst Z nBr2In terms of bromide, weight content is 15%, and ZnO weight content in terms of oxide is 3%, CeO2In terms of oxide, weight content is 1%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 50%, and activation condition is 550 DEG C, 0.1MPa(absolute pressure), 1000h-1, soak time 4h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 68.21%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 30%, and reaction temperature is 250 DEG C, and reaction pressure is 3MPa(absolute pressure), air speed is 500h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Embodiment 5
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 0.5mol/L, 1mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 50 DEG C, dip time 3h, and pickup is the 20% of titania support saturated absorption amount of solution, 5h, roasting 6h under 850 DEG C of roastings it is dried at 120 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, in the titania support after using equi-volume impregnating to be carried on roasting, 100 DEG C of dry 6h, 500 DEG C of roasting 6h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 100 DEG C of dry 6h, 450 DEG C of roasting 6h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use methyl bromide gas to process catalyst precarsor, treatment conditions are 250 DEG C, 0.2MPa(absolute pressure), 300h-1, time 2h, prepare bromomethane preparing isobutene catalyst, be designated as C-5.Obtain catalyst Z nBr2In terms of bromide, weight content is 24%, and ZnO weight content in terms of oxide is 2%, CeO2In terms of oxide, weight content is 1.5%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 90%, and activation condition is 350 DEG C, 0.3MPa(absolute pressure), 500h-1, soak time 8h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 58.56%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 80%, and reaction temperature is 210 DEG C, and reaction pressure is 0.1MPa(absolute pressure), air speed is 200h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Embodiment 6
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 0.2mol/L, 0.4mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 60 DEG C, dip time 2h, and pickup is the 50% of titania support saturated absorption amount of solution, 5h, roasting 6h under 800 DEG C of roastings it is dried at 120 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, in the titania support after using equi-volume impregnating to be carried on roasting, 100 DEG C of dry 6h, 500 DEG C of roasting 6h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 100 DEG C of dry 6h, 450 DEG C of roasting 6h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use bromomethane to process catalyst precarsor with the mixed gas of nitrogen, bromomethane volumetric concentration is 60%, and treatment conditions are 250 DEG C, 0.2MPa(absolute pressure), 300h-1, time 2h, prepare bromomethane preparing isobutene catalyst, be designated as C-6.Obtain catalyst Z nBr2In terms of bromide, weight content is 30%, and ZnO weight content in terms of oxide is 1%, CeO2In terms of oxide, weight content is 0.5%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 70%, and activation condition is 450 DEG C, 0.2MPa(absolute pressure), 750h-1, soak time 6h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 78.89%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 70%, and reaction temperature is 230 DEG C, and reaction pressure is 2MPa(absolute pressure), air speed is 350h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Embodiment 7
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 0.75mol/L, 1.5mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 40 DEG C, dip time 4h, and pickup is the 10% of titania support saturated absorption amount of solution, 10h, roasting 3h under 900 DEG C of roastings it is dried at 80 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, in the titania support after using equi-volume impregnating to be carried on roasting, 100 DEG C of dry 6h, 500 DEG C of roasting 6h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 100 DEG C of dry 6h, 450 DEG C of roasting 6h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use bromomethane to process catalyst precarsor with the mixed gas of nitrogen, bromomethane volumetric concentration is 60%, and treatment conditions are 250 DEG C, 0.2MPa(absolute pressure), 300h-1, time 2h, prepare bromomethane preparing isobutene catalyst, be designated as C-7.Obtain catalyst Z nBr2In terms of bromide, weight content is 10%, and ZnO weight content in terms of oxide is 1%, CeO2In terms of oxide, weight content is 1%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 70%, and activation condition is 450 DEG C, 0.2MPa(absolute pressure), 750h-1, soak time 6h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 69.21%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 70%, and reaction temperature is 230 DEG C, and reaction pressure is 2MPa(absolute pressure), air speed is 350h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Embodiment 8
(pore volume is 0.37ml/g, and specific surface area is 103m to weigh commercially available titania support2/ g, bar shaped, equivalent diameter 1.5mm), unsaturation spray impregnation nickel, gallium molar concentration is used to be respectively the nickel nitrate of 1.5mol/L, 1.5mol/L, Ganite (Fujisawa). mixed aqueous solution, dipping temperature is 60 DEG C, dip time 1h, and pickup is the 10% of titania support saturated absorption amount of solution, 10h, roasting 3h under 900 DEG C of roastings it is dried at 800 DEG C.Weigh appropriate cerous nitrate to be dissolved in deionized water, in the titania support after using equi-volume impregnating to be carried on roasting, 100 DEG C of dry 6h, 500 DEG C of roasting 6h, the titania support of oxidation-containing cerium processed.Weigh appropriate zinc nitrate again to be dissolved in deionized water, use equi-volume impregnating to be carried on the titania support of oxidation-containing cerium, 100 DEG C of dry 6h, 450 DEG C of roasting 6h, prepare catalyst precarsor.Being placed in continuous fixed bed reactor by catalyst precarsor, use bromomethane to process catalyst precarsor with the mixed gas of nitrogen, bromomethane volumetric concentration is 60%, and treatment conditions are 200 DEG C, 0.3MPa(absolute pressure), 500h-1, time 1h, prepare bromomethane preparing isobutene catalyst, be designated as C-8.Obtain catalyst Z nBr2In terms of bromide, weight content is 18%, and ZnO weight content in terms of oxide is 2%, CeO2In terms of oxide, weight content is 1%.
Bromomethane converts preparing isobutene reaction to be carried out in flowing micro fixed-bed reactor continuously.Catalyst loading amount 5g, catalyst uses the gaseous mixture activation of hydrogen and nitrogen before use, and in mixed gas, hydrogen volume content is 70%, and activation condition is 450 DEG C, 0.2MPa(absolute pressure), 750h-1, soak time 6h;Reduction rear catalyst in content of halogen be reduction procatalyst in total halogen content 67.41%.
After activation terminates, being down to reaction temperature, be passed through unstripped gas, unstripped gas is bromomethane and nitrogen mixed gas, and wherein bromomethane volume content is 70%, and reaction temperature is 230 DEG C, and reaction pressure is 2MPa(absolute pressure), air speed is 350h-1.After stable reaction one hour, sampling analysis.Reaction result is shown in Table 1.
Comparative example 1
Prepare catalyst by embodiment 1, preparation process does not use bromination process.Appreciation condition is with embodiment 1.Reaction result is shown in Table 1.
Comparative example 2
Take catalyst C-1 without reduction activation, directly carry out bromomethane conversion reaction.Reaction condition is with embodiment 1.Reaction result is shown in Table 1.
Comparative example 3
With embodiment 1, during difference is to carry out bromomethane conversion reaction, zinc bromide reduces completely.
Reaction result is shown in Table 1.
Table 1 catalyst reaction performance
Claims (24)
1. the preparation method of a bromomethane preparing isobutene catalyst, it is characterized in that: comprise the steps: (1) preparation nickel salt and the mixed aqueous solution of gallium salt, the unsaturated above-mentioned mixed aqueous solution of impregnation, roasting 1h-10h at 700 DEG C ~ 1000 DEG C after drying is used for carrier with titanium dioxide;Cerium oxide is introduced in the titania support after roasting;(2) zinc oxide is introduced in the titania support introducing cerium oxide of step (1) gained;(3) catalyst precarsor after introducing zinc oxide carries out bromination process making zinc oxide weight content in catalyst is 0.5%-5%;Zinc bromide weight content is 5%-40%.
Method the most according to claim 1, it is characterized in that: in step (1), nickel salt is one or more in Nickel dichloride., nickel nitrate or nickel sulfate, gallium salt is one or more in Ganite (Fujisawa)., gallium chloride, gallium sulfate, in mixed aqueous solution, the concentration of nickel ion is 0.1-1.5mol/L, and the molar concentration of gallium ion is two times of nickel ion molar concentration.
Method the most according to claim 1, it is characterized in that: in step (1), pickup is the 5-60% of titania support saturated absorption amount of solution, dip time is 1-5h, and dipping temperature is 40-60 DEG C, after dipping, baking temperature is 80-150 DEG C, and drying time is 2-15h.
Method the most according to claim 2, it is characterised in that: using cerium solution dipping carrier, then dry, roasting in step (1), described drying condition is baking temperature 60 DEG C-150 DEG C, and drying time is 1h-24h;Described roasting condition is sintering temperature 300 DEG C-700 DEG C, and roasting time is 1h-24h, and described cerium salt is cerous nitrate, cerium chloride or cerous sulfate.
Method the most according to claim 1, it is characterised in that: zinc oxide described in step (2) is introduced to titania support and uses impregnation method.
Method the most according to claim 5, it is characterized in that: use the material that zinc solution impregnation steps (1) obtains, bromomethane preparing isobutene catalyst precarsor is obtained after drying, roasting, described drying condition is, temperature 60 C-150 DEG C, the time is 1h-24h, and described roasting condition is, temperature 300 DEG C-600 DEG C, the time is 1h-24h.
Method the most according to claim 5, it is characterised in that: zinc salt is one or more in nitrate, hydrochlorate, acetate, citrate.
Method the most according to claim 1, it is characterised in that: bromination described in step (3) processes, and refers to use gas phase bromine-containing compound to process the sample of load zinc oxide.
Method the most according to claim 8, it is characterised in that: bromine-containing compound refers to one or more in bromomethane, methylene bromide, bromoform.
Method the most according to claim 1, it is characterised in that: using gas phase bromine-containing compound to carry out bromination process with the mixed gas of noble gas in step (3), bromomethane volumetric concentration is not less than 20%.
11. methods according to claim 1, it is characterized in that: in step (3), concrete bromination process is as follows: the sample of load zinc oxide is placed in continuous fixed bed reactor, being warming up to 150 DEG C-400 DEG C under inert atmosphere, be passed through gas phase bromine-containing compound gas, gas space velocity is 50h-1-1000
h-1;System pressure is 0.1MPa-0.5MPa, and the process time is 0.5h-8h.
12. methods according to claim 11, it is characterised in that: being warming up to 180 DEG C-350 DEG C under inert atmosphere, be passed through gas phase bromine-containing compound gas, gas space velocity is 100h-1-500h-1;System pressure is 0.1MPa-0.3MPa, and the process time is 1h-4h.
Catalyst prepared by 13. claim 1 to 12 either method, it is characterised in that: in catalyst, zinc oxide weight content is 0.5%-5%;Zinc bromide weight content is 5%-40%;Cerium oxide weight content is 0.1%-2%;Titania support weight content 60%-95%.
14. catalyst according to claim 13, it is characterised in that: zinc oxide weight content is 1%-3%;Zinc bromide weight content is 10%-30%;Cerium oxide weight content is 0.5%-1.5%;Titania support weight content is 65%-90%.
The application in preparing isobutene of the 15. arbitrary catalyst of claim 13-14, it is characterized in that: include catalyst is carried out hydrogen reducing activation, making the content of halogen in catalyst is the 20%-90% of total halogen content in reduction procatalyst, then the catalyst after making halide activate with above-mentioned hydrogen reducing contacts, to prepare isobutene..
16. application according to claim 15, it is characterised in that: the condition of described hydrogen reducing activation makes the content of halogen in catalyst be preferably the 30%-80%, preferably 40%-80% of total halogen content in reduction procatalyst.
17. application according to claim 15, it is characterised in that: the mode of described hydrogen reducing activation includes under an inert atmosphere by catalyzer temperature-elevating to 300 DEG C-600 DEG C;Then passing to air speed is 200h-1-2000h-1Hydrogen or the mixed gas of hydrogen and noble gas, keep 2h-16h at 0.1MPa-0.5MPa, in mixed gas, hydrogen volume percentage composition is 10%-95%.
18. application according to claim 17, it is characterised in that: it is warming up to 350 DEG C-550 DEG C;Then passing to air speed is 500h-1-1000h-1Hydrogen or the mixed gas of hydrogen and noble gas, keep 4h-8h at 0.1MPa-0.3MPa, in described mixed gas, hydrogen volume percentage composition is 30%-90%.
19. application according to claim 15, it is characterised in that: the condition of described contact includes that reaction temperature is 150 DEG C-350 DEG C;Reaction pressure is 0.1MPa-5MPa;Air speed is 50h-1-1000h-1。
20. application according to claim 19, it is characterised in that: reaction temperature is 180 DEG C-300 DEG C more preferably 200-270 DEG C;Reaction pressure is 0.1MPa-3MPa;Air speed is 200h-1-500h-1。
21. application according to claim 15, it is characterised in that: described halide is one or more in a halide, methylene halide, three halides.
22. application according to claim 15, it is characterised in that: described halide is one or more in bromomethane, methylene bromide, bromoform.
23. application according to claim 15, it is characterised in that: include catalyzer temperature-elevating to 300 DEG C-600 DEG C under inert atmosphere;Then passing to air speed is 200h-1-2000h-1The mixed gas of hydrogen and noble gas, after 0.1MPa-0.5MPa processes 2h-16h, be down to reaction temperature and be passed through halide and react, in described gaseous mixture, hydrogen volume percentage composition is 10%-95%.
24. application according to claim 23, it is characterised in that: include catalyzer temperature-elevating to 350 DEG C-550 DEG C under inert atmosphere;Then passing to air speed is 500h-1-1000h-1The mixed gas of hydrogen and noble gas, after 0.1MPa-0.3MPa processes 4h-8h, be down to reaction temperature and be passed through halide and react, in described gaseous mixture, hydrogen volume percentage composition is 30%-90%.
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