One improves the selective catalyst of synthesis gas converted product and preparation method thereof and application
Technical field
The present invention relates to a kind of catalyzed conversion synthesis gas preparing liquid fuel or the technology of chemical products, belong to derived energy chemical field.Particularly to syngas catalytic conversion mixed alcohol and liquid hydrocarbon catalyst and preparation method thereof.
Background technology
MAS (abbreviation low-carbon alcohols) refers to by C1-C6The liquid mixture of straight chain alcohol composition, can be used as alternative fuel, clean gasoline additive or chemicals and industrial chemicals.The research being directly synthesized low-carbon alcohols by synthesis gas starts from the twenties in 19th century.The impact of twice oil crisis of the seventies in last century and the enhancing of people's environmental consciousness, make with coal, natural gas or biomass that to be raw material produce the research topic of low-carbon alcohols through synthesis gas receives people and greatly pay attention to.
Since at the beginning of last century, researcher have developed multiple different formate low-carbon alcohol catalyst system, and the most representative have a following four: (1) modified high temperature (high pressure) methanol synthesis catalyst.By ZnO/Cr2O3Add alkaline assistant (such as Cs, K) modification and obtain.Such catalyst primary product is methanol and side chain isobutanol, and reaction condition is more harsh (pressure 14-20MPa, temperature 350-450 DEG C).(2) modified low temperature (low pressure) methanol synthesis catalyst.At low-temp synthesis of methanol copper-based catalysts (Cu/ZnO/Al2O3Or Cu/ZnO/Cr2O3The selectivity of low-carbon alcohols in alkaline assistant such as (such as Cs, K) modified equally raising product is added in).Such catalyst reaction mild condition, but active component Cu easy-sintering, and in product, methanol content is high.Above two classes see Patents EP-0034338-A2, US Patent 4513100 etc..(3) Cu-Co catalyst.IFP (IFP) developed in the first Cu-Co and is co-precipitated low-carbon alcohol catalyst, having obtained multiple patent (US Patent 4122110,4291126) at present, such catalyst operating condition is gentleer, primary product is straight chain n-alkanol, reactivity and C2+The selectivity of alcohol is higher, but total alcohol selectivity is relatively low and water in products is more.(4) catalyst with base of molybdenum.US Patent 4882360 seen from typical catalyst with base of molybdenum.Catalyst with base of molybdenum typically has the sulfur resistance of uniqueness and is difficult to carbon distribution, and product water content is few, can add alkali metal promoter and other metal components are optimized, can make the C of alcohol2+/C1Ratio is relatively reasonable, but this catalyst system and catalyzing is harsh to synthesis gas proportion requirement, and auxiliary agent cobalt easily causes cobalt to run off with carbon monoxide formation carbonyl cobalt.
Due to higher alcohols (monohydric alcohol more than 6 carbon atoms, can be used for synthesizing plasticizer, detergent, surface activity and other fine chemicals) added value high, and the reaction scheme of directly being prepared higher alcohols by synthesis gas is short, occur the catalyst directly being prepared higher alcohols by synthesis gas the most in recent years.Domestic patent CN101310856A was once reported with activated carbon as carrier, Co and Co2C is catalyst of synthesizing bigh carbon alcohol of active component and preparation method thereof, can one-step synthesis C1-C18Straight chain higher alcohol, wherein total alcohol selectivity is 38.3%.United States Patent (USP) US Patent 4504600 reports the ferrum-based catalyst of a kind of thallium auxiliary agent, synthesis gas can obtain C in the hydrocarbon product synthesized6-C12Higher alcohols, weight accounts for the 5-10% of THC.Chinese patent CN103433046A reports a kind of " CoCuM " catalyst system using coprecipitation to prepare, wherein M is one or more auxiliary agents, total alcohol Mass Selective of this system is up to 64.3%, and wherein methanol content in total alcohol is 18.4-64.3%, C6+Alcohol accounts for 13.2-31.5% in total alcohol.
In each patent reported above, the total alcohol selectivity having is high, but methanol proportion in total alcohol is bigger;The total alcohol selectivity having is preferable, and methanol content is low, but the distribution width of alcohol, and main alkoxide component does not highlights.Due to activated carbon supported cobalt-base catalyst have methanol content low feature, and " CoCu " base catalyst has the high selective feature of total alcohol, and both catalyst systems the most easily use auxiliary agent modulation, therefore the present invention is combined and uses Mn species modulation by activated carbon supported Co catalysts and " CoCu " base catalyst, obtain activated carbon supported " CoCuMn " catalyst, compared with above catalyst system, the activity that the present invention has catalyst is higher, the selectivity of total alcohol is preferable, methanol constituent content is low, low-carbon alcohols component (C2-C5) feature that content is high.
Summary of the invention
It is the highest that the purpose of the present invention is primarily directed to activated carbon supported cobalt-base catalyst total alcohol selectivity, and the problem that the distribution of alcohol is not concentrated, and " CoCu " though the total alcohol selectivity of catalyst is high the problem that methanol constituent content is too high, a kind of catalyst with unique texture and its preparation method and application is provided, obtain high total alcohol selectivity simultaneously, low methanol content, and the alkoxide component of relatively integrated distribution.Such catalyst preparation process is simple, with low cost, has excellent synthol selectivity and higher C2+Alkoxide component content, has obvious using value.
The invention mainly comprises active component, auxiliary agent, load and catalyst reaction condition.
The preparation of catalyst
With cocoanut active charcoal as carrier, it is made into the activated carbon granule of 80-100 mesh, washes away the floating ash in surface initially with tap water, then adopt and be washed with deionized water 10 times.
Use co-impregnation to be impregnated into by the mixed aqueous solution of cobalt nitrate, copper nitrate and manganese nitrate on activated carbon AC carrier, keep 1h, afterwards by sample 60 DEG C of drying 12h in air;Under an inert atmosphere in 350 DEG C of roastings, obtain the presoma of catalyst.
By 4mL catalyst precursor as in reactor, being passed through the pure hydrogen that pressure is 0.1MPa, air speed is 1000h-1, it is warming up to 430 DEG C with the heating rate of 5 DEG C/min, keeps 4h, reduction to cool to room temperature after terminating;Then H is cut2Being the mixed gas of 2 with CO volume ratio, boost to 3MPa, air speed is 500h-1, it is warming up to 220 DEG C with 1 DEG C/min, after stable reaction 24h, interval 24h sampling.
Air speed of the present invention is to be passed through the volume of gas and the ratio of catalyst volume in the unit time.
Advantages of the present invention
(1) with cheap cobalt nitrate, copper nitrate, manganese nitrate is raw material.
(2) catalyst synthesized has: the selectivity of total alcohol is higher, and methanol constituent content is low, C2+The constituent content of alcohol is high, and alcohol integrated distribution is at C2-C5Between alcohol.
Accompanying drawing explanation
Fig. 1 be embodiment 1 preparation catalyst reacted after XRD figure;
Fig. 2 be embodiment 2 preparation catalyst reacted after XRD figure;
Fig. 3 be embodiment 3 preparation catalyst reacted after XRD figure;
Fig. 4 be embodiment 4 preparation catalyst reacted after XRD figure;
Fig. 5 be embodiment 2 preparation catalyst reacted after high-resolution-ration transmission electric-lens (TEM) figure;
Fig. 6 be embodiment 3 preparation catalyst reacted after high-resolution-ration transmission electric-lens (TEM) figure;
Fig. 7 be embodiment 4 preparation catalyst reacted after high-resolution-ration transmission electric-lens (TEM) figure.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated, and the present invention includes but not limited to the following examples
Embodiment 1
Weigh 3.704g cobalt nitrate (Co (NO3)2·6H2O) with 0.755g copper nitrate (Cu (NO3)·3H2O), putting in the 50mL beaker filling 5mL aqueous solution, stir and be completely dissolved with copper nitrate to cobalt nitrate, the manganese nitrate solution adding 0.324g 50% is miscible.Take 5gAC carrier, by carrier impregnation in the impregnation liquid containing active component, static 1h, make its active component and help active component to be carried on carrier by capillarity, 12h is dried again in 60 DEG C of air, gained sample in 350 DEG C of constant temperature calcining 4h, is then cooled to room temperature, obtains black sample in an ar atmosphere.The named A of above catalyst, catalyst composition is listed in table 1.The physical property characterization result of catalyst is listed in table 2.
Taking the above-mentioned catalyst of 4mL and carry out reduction treatment, institute's employing condition with step is: be passed through the pure hydrogen that pressure is 0.1MPa, and air speed is 1000h-1, it is warmed up to 430 DEG C with 5 DEG C/min, keeps 4h, reduction to cool to room temperature after terminating.Then the catalyst after reduction being carried out reaction evaluating, institute's employing condition with step is: incision H2Being the mixed gas of 2 with CO volume ratio, corresponding air speed is 500h-1, react after 24h is stably, then through 24h sample analysis.Reaction result is listed in table 3.From XRD spectra it can be seen that course of reaction occurs in that the diffraction maximum of metallic cobalt and metallic copper.
Embodiment 2
Weigh 3.704g cobalt nitrate (Co (NO3)2·6H2O) with 0.755g copper nitrate (Cu (NO3)·3H2O), putting in the 50mL beaker filling 5mL aqueous solution, stir and be completely dissolved with copper nitrate to cobalt nitrate, the manganese nitrate solution adding 1.302g 50% is miscible.Take 5g AC carrier, by carrier impregnation in the impregnation liquid containing active component, static 1 hour, make its active component and help active component to be carried on carrier by capillarity, 12h is dried again in 60 DEG C of air, gained sample in 350 DEG C of constant temperature calcining 4h, is then cooled to room temperature, obtains black sample in an ar atmosphere.The named B of above catalyst, catalyst composition is listed in table 1.The physical property characterization result of catalyst is listed in table 2.
Taking the above-mentioned catalyst of 4mL and carry out reduction treatment, institute's employing condition with step is: be passed through the pure hydrogen that pressure is 0.1MPa, and air speed is 1000h-1, it is warmed up to 430 DEG C with 5 DEG C/min, keeps 4h, reduction to cool to room temperature after terminating.Then the catalyst after reduction being carried out reaction evaluating, institute's employing condition with step is: incision H2Being the mixed gas of 2 with CO volume ratio, corresponding air speed is 500h-1, react after 24h is stably, then through 24h sample analysis.Reaction result is listed in table 3.From XRD spectra it can be seen that course of reaction occurs in that the diffraction maximum of metallic cobalt and metallic copper.From TEM spectrogram it can be seen that less circular metal cobalt granule is in close contact with metallic copper particle.
Embodiment 3
Weigh 3.704g cobalt nitrate (Co (NO3)2·6H2O) with 1.51g copper nitrate (Cu (NO3)·3H2O), putting in the 50mL beaker filling 5mL aqueous solution, stir and be completely dissolved with copper nitrate to cobalt nitrate, the manganese nitrate solution adding 2.605g 50% is miscible.Take 5g AC carrier, by carrier impregnation in the impregnation liquid containing active component, static 1 hour, make its active component and help active component to be carried on carrier by capillarity, 12h is dried again in 60 DEG C of air, gained sample in 350 DEG C of constant temperature calcining 4h, is then cooled to room temperature, obtains black sample in an ar atmosphere.The named C of above catalyst, catalyst composition is listed in table 1.The physical property characterization result of catalyst is listed in table 2.
Taking the above-mentioned catalyst of 4mL and carry out reduction treatment, institute's employing condition with step is: be passed through the pure hydrogen that pressure is 0.1MPa, and air speed is 1000h-1, it is warmed up to 430 DEG C with 5 DEG C/min, keeps 4h, reduction to cool to room temperature after terminating.Then the catalyst after reduction being carried out reaction evaluating, institute's employing condition with step is: incision H2Being the mixed gas of 2 with CO volume ratio, corresponding air speed is 500h-1, react after 24h is stably, then through 24h sample analysis.Reaction result is listed in table 3.From XRD spectra it can be seen that course of reaction occurs in that the diffraction maximum of metallic cobalt and metallic copper.From TEM spectrogram it can be seen that less circular metal cobalt granule is in close contact with metallic copper particle.
Embodiment 4
Weigh 1.975g cobalt nitrate (Co (NO3)2·6H2O) with 1.51g copper nitrate (Cu (NO3)·3H2O), putting in the 50mL beaker filling 5mL aqueous solution, stir and be completely dissolved with copper nitrate to cobalt nitrate, the manganese nitrate solution adding 2.605g 50% is miscible.Take 5gAC carrier, by carrier impregnation in the impregnation liquid containing active component, static 1 hour, make its active component and help active component to be carried on carrier by capillarity, dry 12 hours in 60 DEG C of air again, gained sample in 350 DEG C of constant temperature calcining 4h, is then cooled to room temperature, obtains black sample in an ar atmosphere.The named D of above catalyst, catalyst composition is listed in table 1.The physical property characterization result of catalyst is listed in table 2.
Taking the above-mentioned catalyst of 4mL and carry out reduction treatment, institute's employing condition with step is: be passed through the pure hydrogen that pressure is 0.1MPa, and air speed is 1000h-1, it is warmed up to 430 DEG C with 5 DEG C/min, keeps 4h, reduction to cool to room temperature after terminating.Then the catalyst after reduction being carried out reaction evaluating, institute's employing condition with step is: incision H2Being the mixed gas of 2 with CO volume ratio, corresponding air speed is 500h-1, react after 24h is stably, then through 24h sample analysis.Reaction result is listed in table 3.From XRD spectra it can be seen that course of reaction occurs in that the diffraction maximum of metallic cobalt and metallic copper.From TEM spectrogram it can be seen that less circular metal cobalt granule is in close contact with metallic copper particle.
Analysis test method used by the present invention: 1) obtained through conversion by each constituent content of interpolation in preparation process forming of catalyst;2) specific surface area of catalyst, pore volume and pore-size distribution measure and use Merck & Co., Inc of U.S. ASAP 2020 low temperature liquid nitrogen absorption method, and specific surface area is BET specific surface area;3) the thing phase of the D8Advance X-ray powder diffractometer analysis of catalyst of Brooks Co., Ltd of Germany (Bruker) is used;4) structure of the high power tem study catalyst of the C/M300 of PHILIPS Co. is used;5) 7890 gas chromatographic analysis product compositions of Agilent company of the U.S. are used.
Table 1 catalyst forms
Catalyst is numbered | A | B | C | D |
AC content, % | 83.2 | 80.8 | 76.1 | 80.4 |
Co content, % | 12.5 | 12.1 | 11.4 | 6.4 |
Cu content, % | 3.3 | 3.2 | 6.1 | 6.4 |
MnO content, % | 1.0 | 3.9 | 6.4 | 6.8 |
The performance indications of table 2 catalyst
Catalyst | BET specific surface area (m2/g) | Pore volume (ml/g) | Average pore size (nm) |
Absorbent charcoal carrier | 774.1 | 0.44 | 2.3 |
A | 646.5 | 0.32 | 2.5 |
B | 656.2 | 0.32 | 2.6 |
C | 568.1 | 0.28 | 2.4 |
D | 706.1 | 0.34 | 2.3 |
Table 3 evaluating catalyst result
Catalyst is numbered | A | B | C | D |
CO conversion ratio, % | 38.6 | 52.2 | 56.0 | 58.3 |
Methane selectively, % | 30.8 | 14.1 | 8.9 | 7.7 |
C2-C4Hydrocarbon selective, % | 37.6 | 22.0 | 26.1 | 22.5 |
CO2Selectivity, % | 6.3 | 3.8 | 5.9 | 5.2 |
C5+Selectivity, % | 16.2 | 36.6 | 34.1 | 24.5 |
Total alcohol selectivity, % | 9.1 | 23.5 | 25.0 | 40.1 |
Methanol/total alcohol, % | 4.0 | 6.6 | 3.1 | 2.7 |
C2-C5Alcohol/total alcohol, % | 69.5 | 54.2 | 68.5 | 80.0 |
C6-C14Alcohol/total alcohol, % | 26.5 | 39.2 | 28.4 | 17.3 |
Note: selectivity is each component selectivity (in terms of carbon number) in organic product.
From data above, catalyst has more rational specific surface area, pore volume and pore-size distribution;It is little granule Co and the oarse-grained Cu being in close contact that catalyst generates the active sites of alcohol;Catalyst under the above-described reaction conditions, has higher reactivity and good selectivity in fixed bed reactors, and in gained alcohol, methanol content is low, and alcohol integrated distribution is at C2-C5Between alcohol.