CN106136293A - A kind of compression storage technology of expanded cabo goods - Google Patents
A kind of compression storage technology of expanded cabo goods Download PDFInfo
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- CN106136293A CN106136293A CN201510195722.1A CN201510195722A CN106136293A CN 106136293 A CN106136293 A CN 106136293A CN 201510195722 A CN201510195722 A CN 201510195722A CN 106136293 A CN106136293 A CN 106136293A
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- goods
- compression
- expanded cabo
- cabo
- expanded
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/16—Other treatment of stems or ribs, e.g. bending, chopping, incising
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Abstract
The invention provides the compression storage technology of a kind of expanded cabo goods, belong to tobacco smoke inserts technical field.This compression storage technology comprises the steps: A, moisture control, dries expanded cabo goods to 10～15wt% moisture content；B, heat, then expanded cabo goods are heated to 40～90 DEG C；Expanded cabo goods are compressed to the 10%～80% of original volume by C, pressure stalk, make compression stalk block；D, vanning storage, by compression stalk block by the vanning storage of every case equal number；E, loose recovery, the compression stalk block after storage, for subsequent technique after loose recovery volume.The present invention not only effectively reduces the cost of transportation of expanded cabo goods, and save storage space, extend period of storage, also act the peculiar smell in reduction expanded cabo goods, miscellaneous gas composition simultaneously, it is particularly charred the effect of taste, use current tobacco industry mature equipment, simple and practical, extensively can apply at tobacco enterprise.
Description
Technical field
The present invention relates to the processing method of a kind of expanded cabo goods, the compression storage technology of especially a kind of expanded cabo goods, belong to tobacco smoke inserts technical field.
Technical background
Tobacco is Solanaceae Nicotiana plant, and offal is i.e. the thick and stiff vein of tobacco leaf, accounts for leaf and weighs 25%～30%, is the accessory substance of tobacco industry.It for the consumption making full use of offal resource, reduce releasing content of coke tar in cigarette and reduce raw material of cigarette, is typically at present to make offal expansion cabo granule, expands the goods such as cut stem strip, expanded cut stem and add in cigarette and apply.And with expanded cabo goods the using in a large number in tobacco industry of various forms, its various drawbacks also constantly reveal, and are mainly manifested in:
1st, due to the goods of most of expanded cabos and various form thereof, its volume has been increased 180% to 350%, thus considerably increases logistics cost, meanwhile, causes warehouse cost also to increase；
2nd, the offal after expanding and the goods of each form, the high temperature mode using in expansion process because of it, thus cause goods to produce and be charred taste, and then affect the suction sense of goods.
For example, Chinese patent CN103169150A discloses a kind of expanded cabo preparation method, and this preparation method comprises the steps: A, removal of impurities: remove the impurity such as the iron filings in offal, earth, dust；B, swollen stalk: by more than the 180% of cabo expansion to original volume；C, anoxic heat keep: the offal of expansion is heated in the environment of anoxic 120～350 DEG C, and is incubated；D, naturally stacking: the expanded cabo after keeping anoxic heat again is stacked 10 days to 3 months under natural environment；E, sorting: sorting the offal expanding is different size of offal again；F, packaging: by the offal after sorting, classify according to different size and pack respectively, thus obtain expanded cabo finished product.Offal volume after the method is expanded has increased to more than the 180% of original volume, and heating-up temperature is up to 120～350 DEG C, and the offal of expansion is finally packed respectively further according to different size classification.
As can be seen here, owing to there is drawbacks described above in existing expanded cabo goods, thus has had a strong impact on extensively application in tobacco industry for the expanded cabo goods and circulation, constrains the development of expanded cabo technology.
Content of the invention
Present invention seek to address that existing expanded cabo goods inhale the shortcoming that sense is poor, warehouse cost is high and not readily transportable, thus the compression storage technology of a kind of expanded cabo goods is provided, to reach effectively to reduce cost of transportation, to save storage space, extend period of storage, and peculiar smell in expanded cabo goods, miscellaneous gas composition can be reduced simultaneously, it is particularly charred the purpose of taste.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of compression storage technology of expanded cabo goods, its processing step is as follows:
A, moisture control, dry expanded cabo goods to 10～15wt% moisture content；
Low moisture, makes broken (being pressed into powder) seriously during pressure stalk, and can nature scatter after pressure stalk.
B, heat, then expanded cabo goods are heated to 40～90 DEG C；
The purpose heating is pressure stalk, when the stalk of this temperature compresses, is difficult to make broken (being pressed into powder)；Too high temperature then affects cabo quality, also there is no need.
Expanded cabo goods are compressed to the 10%～80% of original volume by C, pressure stalk, make the compression stalk block of same size；
D, vanning storage, by compression stalk block by the vanning storage of every case equal number；
E, loose recovery, the compression stalk block after storage, for subsequent technique after loose recovery volume.
Described expanded cabo goods include expansion cabo granule, expand cut stem strip, expanded cut stem etc..
During the control of described step A moisture, drying cylinder, hot blast bucket, tunnel type cut tobacco damping machine (HT)+drying cylinder, Venturi tube (i.e. flash distillation)+tobacco common apparatus such as expanding tower, micro-wave oven is used to process.
Further, during the control of described step A moisture, preferably expanded cabo goods are dried to 13wt% moisture content.
When described step B heats, use the conventional heating mode such as hot blast or microwave, also step A can be merged with B if desired and process simultaneously.
Further, when described step B heats, preferably expanded cabo goods are heated to 55～75 DEG C.
During described step C pressure stalk, the compression stalk block made is thickness 50mm～700mm, length 1100mm, the rectangular block of width 700mm, and preferred thickness is 100mm～200mm.The thickness too easy fragmentation of stigma block, thickness is not easy to too greatly the loose of later stage.
Further, during described step C pressure stalk, preferably expanded cabo goods are compressed to the 15%～25% of original volume.
Vanning storage described in step D, refers to, by after the packaged case of rectangle stalk after compression, through logistics, be stored under the ventilation condition of temperature≤38 DEG C, humidity≤70%, preferable temperature 27 DEG C, humidity 55%.
Owing to the height of current tobacco standard chest is at 700mm, when therefore casing, the gross thickness of stalk block should meet stalk block thickness × every case block number=700mm.
Loose recovery described in step E, after referring to the compression stalk block after storage is used vacuum conditioning, drying cylinder, tunnel type cut tobacco damping machine (HT)+drying cylinder, Venturi tube (i.e. flash distillation)+conventional tobacco Loose approach such as expanding tower, heating using microwave loose recovery volume, after subsequent technique moisture regain, flavoring and casing.
Described in step B or step E, the frequency of microwave is 915MHz or 2450MHz.
Beneficial the having the technical effect that of the present invention
1st, the present invention is by carrying out expanded cabo goods drying control moisture and after heating heats process, compress it mechanically again to the 10%～80% of original volume, both cost of transportation had been effectively reduced, avoid again the broken of compression stalk block, make its shape obtain effective holding, but also it is loose to be easy to the later stage；Simultaneously as reducing of expansion stem product volume, also save storage space, reduce warehouse cost so that expanded cabo goods can the storage of (1～2 year) big deal for a long time；Owing to can particularly be charred taste also substantially reduced with the long-time big deal storage of low cost, the peculiar smell in expanded cabo goods, miscellaneous gas composition.
2nd, realize each processing step of the present invention, all use current tobacco industry mature equipment, simple and practical, extensively can apply at tobacco enterprise.
Brief description
Fig. 1 is the process flow diagram of the present invention.
Detailed description of the invention
The detailed description of the invention of form by the following examples, is described in further detail to the foregoing of the present invention again.But this should not being interpreted as, the scope of the above-mentioned theme to the present invention limits, and all technological means being realized based on foregoing of the present invention belong to the scope of the present invention.
Embodiment 1
A kind of compression storage technology of expanded cabo goods, its processing step is as follows:
A, moisture control, use drying cylinder to dry expanded cabo goods (expansion cabo granule, expansion cut stem strip or expanded cut stem) to 13wt% moisture content；
B, heat, use 80 DEG C of hot blasts again expanded cabo goods to be heated to 55～75 DEG C；
Expanded cabo goods are compressed to the 15%～25% of original volume, make thickness 100mm～200mm, length 1100mm, the rectangular block of width 700mm by C, pressure stalk
D, vanning storage, by compression stalk block by the vanning of every case equal number after, through logistics, temperature≤38 DEG C, humidity≤70% ventilation condition under store；
E, loose recovery, the compression stalk block after storage, recovers after volume for subsequent technique through vacuum-conditioning and loosening.
Embodiment 2
The expansion cut stem strip of moisture 26wt%, through HT+ roller drying to moisture 13.5wt%, through Hot-blast Heating to 48 DEG C, by KY161 type preformer by the 25% of cut stem strip volume compression to original volume, makes the stalk block of thickness 175mm, length 1100mm, width 700mm；Every 4 packaged enter in a corrugated case；Temperature≤38 DEG C, humidity≤70% ventilation condition under storage 1 year；During use, after unpacking, recover volume by 915MHz microwave heating and loosening.
Embodiment 3
The expansion cabo granule of moisture 29wt%, dry to moisture 15wt% through Venturi tube+expanding tower, use 2450MHz heating using microwave to 90 DEG C, be compressed to the 80% of original volume by simply connected fluid pressure type preformer by obstructing particle volume, make the stalk block of thickness 50mm, length 1100mm, width 700mm；Every 14 packaged enter in a corrugated case；Temperature≤38 DEG C, humidity≤70% ventilation condition under storage 2 years；During use, by vacuum conditioning mode loose recovery volume after unpacking.
Embodiment 4
The expanded cut stem of moisture 18wt%, dries to moisture 10wt% through 915MHz heating using microwave and is heated to 40 DEG C, by full-automatic stalk, fragment baling equipment by stem volume compression to 10%, makes the stalk block of thickness 350mm, length 1100mm, width 700mm；Every 2 packaged enter in a corrugated case；Temperature≤38 DEG C, humidity≤70% ventilation condition under storage 3 months；During use, by drying cylinder loose recovery volume after unpacking.
Embodiment 5
The expansion cabo granule of moisture 20wt%, through hot-air seasoning to moisture 12wt% and be heated to 60 DEG C, is compressed to the 70% of original volume by simply connected fluid pressure type preformer by obstructing particle volume, makes the stalk block of thickness 230mm, length 1100mm, width 700mm；Every 3 packaged enter in a corrugated case；Temperature≤38 DEG C, humidity≤70% ventilation condition under storage 1.5 years；During use, after unpacking, recover volume by 915MHz microwave heating and loosening.
Embodiment 6
The expansion cut stem strip of moisture 25wt%, dries to moisture 14wt% through drying cylinder, uses 915MHz heating using microwave to 70 DEG C, by KY161 type preformer by the 40% of cut stem strip volume compression to original volume, makes the stalk block of thickness 700mm, length 1100mm, width 700mm；Every 1 packaged enter in a corrugated case；Temperature≤38 DEG C, humidity≤70% ventilation condition under storage 6 months；During use, by vacuum conditioning mode loose recovery volume after unpacking.
Embodiment 7
The expanded cut stem of moisture 23wt%, dries to moisture 11wt% through Venturi tube+expanding tower, uses Hot-blast Heating to 50 DEG C, by full-automatic stalk, fragment baling equipment by stem volume compression to 50%, makes the stalk block of thickness 350mm, length 1100mm, width 700mm；Every 2 packaged enter in a corrugated case；Temperature≤38 DEG C, humidity≤70% ventilation condition under storage 1 year；During use, by drying cylinder loose recovery volume after unpacking.
Claims (10)
1. the compression storage technology of expanded cabo goods, it is characterised in that processing step is as follows:
A, moisture control, dry expanded cabo goods to 10～15wt% moisture content；
B, heat, then expanded cabo goods are heated to 40～90 DEG C；
Expanded cabo goods are compressed to the 10%～80% of original volume by C, pressure stalk, make the compression stalk block of same size；
D, vanning storage, by compression stalk block by the vanning storage of every case equal number；
E, loose recovery, the compression stalk block after storage, for subsequent technique after loose recovery volume.
2. the compression storage technology of expanded cabo goods as claimed in claim 1, it is characterised in that: described expanded cabo goods include expansion cabo granule, expand cut stem strip and expanded cut stem.
3. the compression storage technology of expanded cabo goods as claimed in claim 1, it is characterized in that: during the control of described step A moisture, tobacco common apparatus is used to process, including drying cylinder, hot blast bucket, tunnel type cut tobacco damping machine+drying cylinder, Venturi tube+expanding tower, or microwave.
4. the compression storage technology of expanded cabo goods as claimed in claim 1, it is characterised in that: when described step B heats, the mode of heating of employing is hot blast or heating using microwave, is heated to 55～75 DEG C.
5. the compression storage technology of the expanded cabo goods as described in claim the 1st, 2 or 3, it is characterised in that: the control of moisture described in step A merges with heating described in step B and processes simultaneously.
6. the compression storage technology of expanded cabo goods as claimed in claim 1, it is characterised in that: during described step C pressure stalk, the compression stalk block made is thickness 50mm～700mm, length 1100mm, the rectangular block of width 700mm.
7. the compression storage technology of the expanded cabo goods as described in claim 1 or 6, it is characterised in that: described step C pressure stalk when, expanded cabo goods are compressed to original volume 15%～25%.
8. the compression storage technology of expanded cabo goods as claimed in claim 1, it is characterised in that: the vanning storage described in step D, refer to, by after the packaged case of rectangle stalk after compression, through logistics, be stored under the ventilation condition of temperature≤38 DEG C, humidity≤70%.
9. the compression storage technology of expanded cabo goods as claimed in claim 1, it is characterized in that: the loose recovery described in step E, refer to the compression stalk block after storage is used vacuum conditioning, drying cylinder, tunnel type cut tobacco damping machine+drying cylinder, Venturi tube+expanding tower, or the conventional tobacco Loose approach of heating using microwave recovers.
10. the compression storage technology of the expanded cabo goods as described in claim the 1st, 4 or 9, it is characterised in that: described in step B or step E, the frequency of microwave is 915MHz or 2450MHz.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510195722.1A CN106136293B (en) | 2015-04-23 | 2015-04-23 | A kind of compression storage technology of expanded cabo product |
| PCT/CN2015/079355 WO2016169077A1 (en) | 2015-04-23 | 2015-05-20 | Process for compressing and storing expanded tobacco stem product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510195722.1A CN106136293B (en) | 2015-04-23 | 2015-04-23 | A kind of compression storage technology of expanded cabo product |
Publications (2)
| Publication Number | Publication Date |
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| CN106136293A true CN106136293A (en) | 2016-11-23 |
| CN106136293B CN106136293B (en) | 2017-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510195722.1A Active CN106136293B (en) | 2015-04-23 | 2015-04-23 | A kind of compression storage technology of expanded cabo product |
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| CN (1) | CN106136293B (en) |
| WO (1) | WO2016169077A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115316697B (en) * | 2022-07-11 | 2024-03-19 | 红云红河烟草(集团)有限责任公司 | Longitudinal differential grouping processing method and system for cut stem process |
| CN114982999B (en) * | 2022-07-18 | 2023-03-31 | 云南中烟工业有限责任公司 | Processing method of fine tobacco stems by taking permanent deformation as index |
| CN115323822B (en) * | 2022-09-13 | 2023-05-05 | 云南中烟工业有限责任公司 | Corrugated paper containing tobacco stalk material, preparation method and application thereof |
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| BE790758A (en) * | 1971-11-04 | 1973-02-15 | Philip Morris Inc | PROCESS FOR INCREASING THE VOLUME OF TOBACCO STEMS |
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| CN103704867B (en) * | 2014-01-02 | 2016-03-23 | 福建中烟工业有限责任公司 | A kind of method improving cut stem quality |
| CN104382221B (en) * | 2014-10-09 | 2015-12-02 | 红云红河烟草(集团)有限责任公司 | A kind of offal is processed into the method for stem |
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2015
- 2015-04-23 CN CN201510195722.1A patent/CN106136293B/en active Active
- 2015-05-20 WO PCT/CN2015/079355 patent/WO2016169077A1/en active Application Filing
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| CN101065026A (en) * | 2004-11-30 | 2007-10-31 | 豪尼制丝设备责任有限公司 | Tobacco preparation system |
| CN101637297A (en) * | 2009-08-13 | 2010-02-03 | 上海烟草（集团）公司 | Tobacco piece loosening and conditioning system |
| CN103369979A (en) * | 2010-12-10 | 2013-10-23 | 奥驰亚客户服务公司 | Smokeless tobacco packaging system and method |
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| CN104207322A (en) * | 2013-06-04 | 2014-12-17 | 四川宏普微波科技有限公司 | Treatment process for expanded tobacco stems |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2016169077A1 (en) | 2016-10-27 |
| CN106136293B (en) | 2017-12-22 |
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