CN106131981A - A kind of preparation method of high-temperature electric heating plate - Google Patents

A kind of preparation method of high-temperature electric heating plate Download PDF

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Publication number
CN106131981A
CN106131981A CN201610457755.3A CN201610457755A CN106131981A CN 106131981 A CN106131981 A CN 106131981A CN 201610457755 A CN201610457755 A CN 201610457755A CN 106131981 A CN106131981 A CN 106131981A
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temperature
mass ratio
ink
carbon ink
agent
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CN106131981B (en
Inventor
李宝昌
陈家新
李玉宝
边喜龙
国丽荣
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Heilongjiang College of Construction
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Heilongjiang College of Construction
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/52Electrically conductive inks
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032Heaters specially adapted for heating by radiation heating

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The preparation method of a kind of high-temperature electric heating plate, the present invention relates to the preparation method of electric hot plate.The invention solves the problems that the temperature difference after powered up deposited by existing electric hot plate relatively big, power is inconsistent, power attenuation, the problem that heat resistance is poor.Method: one, prepare high-temperature electric conduction carbon ink;Two, the making of high-temperature electric heating plate, i.e. obtains high-temperature electric heating plate.The present invention is in the preparation method of a kind of high-temperature electric heating plate.

Description

A kind of preparation method of high-temperature electric heating plate
Technical field
The present invention relates to the preparation method of electric hot plate.
Background technology
Printed carbon ink heater element is divided into low temperature polyester electric heating film, middle temperature epoxy electric hot plate and high temperature mica electric hot plate.One As for electronics, electrical equipment, industry heating, civil heating and military affairs etc..High-temperature electric heating plate is the Muscovitum that can generate heat after a kind of energising Heating board.Electric hot plate heat principle be product under the effect of electric current, carbon micel in heater produces " Brownian movement ", carbon Violent friction and shock occur between molecule, and the heat energy of generation externally transmits with the form of far infrared radiation and convection current, its electricity More than 98% can be up to the conversion ratio of heat energy.The effect of carbon molecule makes system surfaces be brought rapidly up.By electric hot plate heating plant Being arranged on metope, heat energy will be continuously by far infrared radiation with to streamed each angle being delivered to room Fall.Electric hot plate development potentiality is huge, meets low-carbon (LC), economy, environmental protection development trend.Electric hot plate heating system not water consumption, do not take up an area, Intelligent temperature control, energy-saving material-saving, meet the policy guidance reducing discharging low-carbon (LC), have a extensive future.Especially cause in heating industry extensively Pay close attention to.
But the temperature difference differs after traditional printed carbon ink heater element (Electric radiant Heating Film, electric hot plate) has the disadvantage that 1, is energized Bigger: owing to, in typography, aluminum matter ink knife and silica gel print cutter reciprocating conductive carbon ink roll, and conductive carbon ink itself Because of stirring, viscosity can be declined, mobility increases, and thus results in along with the increase conductive carbon ink of number to be printed leaks through silk screen infiltration Amount is continuously increased, and causes conductive carbon ink print thickness to increase resistance and reduces, and power increases.Conductive carbon ink-stick resistance from large to small, The product power that dispatches from the factory is inconsistent, unstable product quality, produces the bigger temperature difference after electric hot plate (film) energising, it is impossible to reach country's mark Alignment request, between electric hot plate high temperature and low temperature, the temperature difference is up to 10 DEG C;Owing to the electric hot plate high temperature aging power of carbon ink that works long hours goes out Now decay.Power increase when the current solution of this series products is printing, first obtains the electric hot plate that power does not waits, then manual Some carbon ink bars of drop reach design power.The second way is to mark the power number recorded on product, but a collection of product The product power that dispatches from the factory is inconsistent, affects corporate image.2, power attenuation: carbon ink bonding carrier heatproof is inadequate, the bonding load of existing carbon ink Body is epoxy resin board, its maximum operating temperature 120 degree, and wall warms up warmer requirement heater operating temperature 180~200 DEG C long Time service, such state interior wall warms up product power and is just made very small general at 300~500 watts, operating temperature below 80 degree, one Individual room needs to fill 3~6 walls and warms up, and the not enough indoor decorative effect that simultaneously affects of the too many metope of quantity, poor practicability, user is not Accreditation.Power attenuation problem by changing product or can only be accelerated.
Summary of the invention
It is an object of the invention to provide the preparation method of a kind of high-temperature electric heating plate.Deposit after powered up with the existing electric hot plate of solution The temperature difference is relatively big, and power is inconsistent, power attenuation, the problem that heat resistance is poor.
The preparation method of a kind of high-temperature electric heating plate of the present invention is carried out the most according to the following steps:
One, high-temperature electric conduction carbon ink is prepared:
1., the preparation of A agent:
Under conditions of temperature is 80 DEG C~100 DEG C, Polyethylene Glycol is placed in flask heating evacuation dehydration 0.8h ~1.2h, inflated with nitrogen protection after dehydration, under conditions of temperature is 75 DEG C~85 DEG C, add 4-toluene diisocynate to flask Ester, stirring reaction 2h~3h, it is cooled to room temperature, obtains A agent;
Described Polyethylene Glycol is 1:(0.8~1.2 with the mass ratio of 4-toluene di-isocyanate(TDI));
2., the preparation of B agent:
First epoxy resin is placed in flask, adds ethylene glycol ether acetate to epoxy resin and dissolve completely, so After at temperature is 65 DEG C~75 DEG C, to dissolve after epoxy resin in add A agent, react 8h~10h, obtain B agent;
Described epoxy resin is 1:(1.2~1.5 with the mass ratio of A agent);
3., the preparation of low-resistance carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, grinding Machine grinds 20min~40min, obtains low-resistance carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:(0.005~0.02 with the mass ratio of electrically conductive graphite);Described conductive carbon black and B agent Mass ratio be 1:(0.05~0.07);The mass ratio of described conductive carbon black and ethylene glycol ether acetate be 2:(0.6~ 0.7);Described conductive carbon black is 1:(0.005~0.015 with the mass ratio of dispersant);
4., the preparation of high resistant carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, grinding Machine grinds 20min~40min, obtains high resistant carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:(0.8~1.2 with the mass ratio of electrically conductive graphite);Described conductive carbon black and B agent Mass ratio is 1:(0.05~0.07);The mass ratio of described conductive carbon black and ethylene glycol ether acetate be 2:(0.5~ 0.6);Described conductive carbon black is 1:(0.005~0.015 with the mass ratio of dispersant);
5., the preparation of electrically conductive ink:
By design power W, low-resistance carbon ink is mixed with high resistant carbon ink, and stir 30min~40min, obtain high-temperature electric conduction oil Ink;
Two, the making of high-temperature electric heating plate:
1., spissatus for 0.2mm~1mm motherboard is polished with the vibration skin grinder one side that sand paper is 100 mesh and 300 mesh successively, Until micarex surfacing is without bright spot, then the micarex after polishing being placed in corona in corona machine, road speed is 15m/ Min~25m/min, obtains the micarex of static electrification;
2., high-temperature electric conduction ink is stirred, obtain initial carbon ink oil;Firming agent is mixed with diluent, obtains firming agent With the mixture of diluent, finally the mixture of firming agent Yu diluent is joined in initial carbon ink oil, obtain printing use Ink, first under conditions of rotating speed is 200r/min~300r/min, to can print ink stirring 3min~8min, Then under conditions of rotating speed is 10r/min~15r/min, the ink that can print is stirred continuously, obtains printing stand-by carbon Ink;
Described firming agent is N, N-dimethyl benzylamine;Described diluent is the mixed solvent of butanone and ethanol;Described The mass ratio of butanone and ethanol be 1:(1.5~2);
Described firming agent is 1:(4~5 with the mass ratio of diluent);The mixture of described firming agent and diluent with The mass ratio of initial carbon ink oil is 1:(80~100);
3., the micarex of static electrification is put on screen process press fixed position, in printing process, with rotating speed as 10r/ Under conditions of min~15r/min, it is stirred continuously, then at the stirring condition of 10r/min~15r/min printing stand-by carbon ink Under, by print stand-by carbon ink be printed onto on the micarex of static electrification, first at temperature is 50 DEG C~80 DEG C, insulation 5min~ 10min, then temperature is warming up to 100 DEG C~150 DEG C by 50 DEG C~80 DEG C, and at temperature is 100 DEG C~150 DEG C, insulation 10min~15min, then comes out of the stove and is cooled to room temperature, obtains being printed on the heating micarex semi-finished product of conductive carbon ink, and described is printed on Having x bar carbon ink on the heating micarex semi-finished product of conductive carbon ink, the resistance measuring wall scroll carbon ink after taking-up is r, wall scroll carbon ink Power is Wr, then Wr=2202/ r, the general power of the heating micarex semi-finished product being printed on conductive carbon ink is WAlways, WAlways=xWr, draw General power WAlways
When general power WAlwaysWith design power W deviation more than 10 times, adjust low-resistance carbon ink with high resistant carbon ink ratio until total work Rate WAlwaysWith design power W deviation less than 10 times;
When general power WAlwaysWith design power W deviation less than 10 times, first adjust thickness web plate, print cutter hardness and print cutter corner angle circle Degree, until WAlways=(W-15%)~(W+15%);Then print cutter road speed is adjusted, until WAlways=(W-5%)~(W+10%);
4., under conditions of rotating speed is 15r/min~20r/min, conductive silver paste is stirred 5min~15min, is stirred Conductive silver paste, conductive silver paste are printed in the heating micarex semi-finished product carbon ink two ends being printed on conductive carbon ink by the conductive silver paste after mixing Thickness be 0.1mm~0.5mm, width 10mm~20mm, be subsequently placed in temperature be at 75 DEG C~85 DEG C toast 10min~ 15min, obtains being printed on the micarex of conductive carbon ink and conductive silver paste;
5., the micarex temperature being printed on conductive carbon ink and conductive silver paste is warming up to 125 DEG C~135 by 75 DEG C~85 DEG C DEG C, and at temperature is 125 DEG C~135 DEG C, is incubated 0.4h~0.6h, finally temperature is warming up to by 125 DEG C~135 DEG C again 240 DEG C~250 DEG C, and at temperature is 240 DEG C~250 DEG C, is incubated 0.8h~1.2h, comes out of the stove and be cooled to room temperature, obtain high temperature Electric hot plate.
The invention has the beneficial effects as follows: (1) modified epoxy, be allowed to high temperature resistant, aging resistance, power and be difficult to decay.(2) Being improved by typography and control printing power concordance, spiral-plate homogeneous temperature, batch production power controls in national standard In the range of, after need not printing, the method for artificial drop partially electronically conductive carbon bar reaches the purpose that power is consistent, thus improves product matter Amount.
The present invention is in the preparation method of a kind of high-temperature electric heating plate.
Detailed description of the invention
Technical solution of the present invention is not limited to the detailed description of the invention of act set forth below, also include each detailed description of the invention it Between combination in any.
Detailed description of the invention one: the preparation method of a kind of high-temperature electric heating plate is carried out the most according to the following steps:
One, high-temperature electric conduction carbon ink is prepared:
1., the preparation of A agent:
Under conditions of temperature is 80 DEG C~100 DEG C, Polyethylene Glycol is placed in flask heating evacuation dehydration 0.8h ~1.2h, inflated with nitrogen protection after dehydration, under conditions of temperature is 75 DEG C~85 DEG C, add 4-toluene diisocynate to flask Ester, stirring reaction 2h~3h, it is cooled to room temperature, obtains A agent;
Described Polyethylene Glycol is 1:(0.8~1.2 with the mass ratio of 4-toluene di-isocyanate(TDI));
2., the preparation of B agent:
First epoxy resin is placed in flask, adds ethylene glycol ether acetate to epoxy resin and dissolve completely, so After at temperature is 65 DEG C~75 DEG C, to dissolve after epoxy resin in add A agent, react 8h~10h, obtain B agent;
Described epoxy resin is 1:(1.2~1.5 with the mass ratio of A agent);
3., the preparation of low-resistance carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, grinding Machine grinds 20min~40min, obtains low-resistance carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:(0.005~0.02 with the mass ratio of electrically conductive graphite);Described conductive carbon black and B agent Mass ratio be 1:(0.05~0.07);The mass ratio of described conductive carbon black and ethylene glycol ether acetate be 2:(0.6~ 0.7);Described conductive carbon black is 1:(0.005~0.015 with the mass ratio of dispersant);
4., the preparation of high resistant carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, grinding Machine grinds 20min~40min, obtains high resistant carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:(0.8~1.2 with the mass ratio of electrically conductive graphite);Described conductive carbon black and B agent Mass ratio is 1:(0.05~0.07);The mass ratio of described conductive carbon black and ethylene glycol ether acetate be 2:(0.5~ 0.6);Described conductive carbon black is 1:(0.005~0.015 with the mass ratio of dispersant);
5., the preparation of electrically conductive ink:
By design power W, low-resistance carbon ink is mixed with high resistant carbon ink, and stir 30min~40min, obtain high-temperature electric conduction oil Ink;
Two, the making of high-temperature electric heating plate:
1., spissatus for 0.2mm~1mm motherboard is polished with the vibration skin grinder one side that sand paper is 100 mesh and 300 mesh successively, Until micarex surfacing is without bright spot, then the micarex after polishing being placed in corona in corona machine, road speed is 15m/ Min~25m/min, obtains the micarex of static electrification;
2., high-temperature electric conduction ink is stirred, obtain initial carbon ink oil;Firming agent is mixed with diluent, obtains firming agent With the mixture of diluent, finally the mixture of firming agent Yu diluent is joined in initial carbon ink oil, obtain printing use Ink, first under conditions of rotating speed is 200r/min~300r/min, to can print ink stirring 3min~8min, Then under conditions of rotating speed is 10r/min~15r/min, the ink that can print is stirred continuously, obtains printing stand-by carbon Ink;
Described firming agent is N, N-dimethyl benzylamine;Described diluent is the mixed solvent of butanone and ethanol;Described The mass ratio of butanone and ethanol be 1:(1.5~2);
Described firming agent is 1:(4~5 with the mass ratio of diluent);The mixture of described firming agent and diluent with The mass ratio of initial carbon ink oil is 1:(80~100);
3., the micarex of static electrification is put on screen process press fixed position, in printing process, with rotating speed as 10r/ Under conditions of min~15r/min, it is stirred continuously, then at the stirring condition of 10r/min~15r/min printing stand-by carbon ink Under, by print stand-by carbon ink be printed onto on the micarex of static electrification, first at temperature is 50 DEG C~80 DEG C, insulation 5min~ 10min, then temperature is warming up to 100 DEG C~150 DEG C by 50 DEG C~80 DEG C, and at temperature is 100 DEG C~150 DEG C, insulation 10min~15min, then comes out of the stove and is cooled to room temperature, obtains being printed on the heating micarex semi-finished product of conductive carbon ink, and described is printed on Having x bar carbon ink on the heating micarex semi-finished product of conductive carbon ink, the resistance measuring wall scroll carbon ink after taking-up is r, wall scroll carbon ink Power is Wr, then Wr=2202/ r, the general power of the heating micarex semi-finished product being printed on conductive carbon ink is WAlways, WAlways=xWr, draw General power WAlways
When general power WAlwaysWith design power W deviation more than 10 times, adjust low-resistance carbon ink with high resistant carbon ink ratio until total work Rate WAlwaysWith design power W deviation less than 10 times;
When general power WAlwaysWith design power W deviation less than 10 times, first adjust thickness web plate, print cutter hardness and print cutter corner angle circle Degree, until WAlways=(W-15%)~(W+15%);Then print cutter road speed is adjusted, until WAlways=(W-5%)~(W+10%);
4., under conditions of rotating speed is 15r/min~20r/min, conductive silver paste is stirred 5min~15min, is stirred Conductive silver paste, conductive silver paste are printed in the heating micarex semi-finished product carbon ink two ends being printed on conductive carbon ink by the conductive silver paste after mixing Thickness be 0.1mm~0.5mm, width 10mm~20mm, be subsequently placed in temperature be at 75 DEG C~85 DEG C toast 10min~ 15min, obtains being printed on the micarex of conductive carbon ink and conductive silver paste;
5., the micarex temperature being printed on conductive carbon ink and conductive silver paste is warming up to 125 DEG C~135 by 75 DEG C~85 DEG C DEG C, and at temperature is 125 DEG C~135 DEG C, is incubated 0.4h~0.6h, finally temperature is warming up to by 125 DEG C~135 DEG C again 240 DEG C~250 DEG C, and at temperature is 240 DEG C~250 DEG C, is incubated 0.8h~1.2h, comes out of the stove and be cooled to room temperature, obtain high temperature Electric hot plate.
When present embodiment is produced in batches, often carbon inks changed by 30 plates of print, and carbon ink is standby and printed Journey is under stirring condition all the time so that every high-temperature electric heat power output plate is homogeneously same.
Present embodiment thickness web plate mesh number small-power is the biggest, print cutter hardness more supple-virtuosity rate is the biggest, and print cutter corner angle circularity r is more High-power the biggest, print cutter road speed more small-power is the biggest.
Present embodiment provides the benefit that: (1) modified epoxy, is allowed to high temperature resistant, aging resistance, power and is difficult to decline Subtract.(2) improving control printing power concordance, spiral-plate homogeneous temperature by typography, batch production power controls in state In family's critical field, after need not printing, the method for artificial drop partially electronically conductive carbon bar reaches the purpose that power is consistent, thus improves Product quality.
Detailed description of the invention two: present embodiment is unlike detailed description of the invention one: step one 2. described in ring Epoxy resins is epoxy resin E-51, epoxide number 0.48 equivalent/100 gram~0.54 equivalent/100 gram.Other and detailed description of the invention One is identical.
Detailed description of the invention three: present embodiment is unlike one of detailed description of the invention one or two: step one 1. in Described Polyethylene Glycol is Macrogol 2000.Other is identical with detailed description of the invention one or two.
Detailed description of the invention four: present embodiment is unlike one of detailed description of the invention one to three: step one 1. in Described Polyethylene Glycol is 1:0.8 with the mass ratio of 4-toluene di-isocyanate(TDI).Other is identical with detailed description of the invention one to three.
Detailed description of the invention five: present embodiment is unlike one of detailed description of the invention one to four: step one 2. in Described epoxy resin is 1:1.2 with the mass ratio of A agent.Other is identical with detailed description of the invention one to four.
Detailed description of the invention six: present embodiment is unlike one of detailed description of the invention one to five: step one 3. in Described conductive carbon black is 1:0.005 with the mass ratio of electrically conductive graphite;Step one 3. described in the quality of conductive carbon black and B agent Ratio is 1:0.05;Step one 3. described in the mass ratio of conductive carbon black and ethylene glycol ether acetate be 2:0.6;Step one is 3. Described in the mass ratio of conductive carbon black and dispersant be 1:0.005.Other is identical with detailed description of the invention one to five.
Detailed description of the invention seven: present embodiment is unlike one of detailed description of the invention one to six: step one 4. in Described conductive carbon black is 1:0.8 with the mass ratio of electrically conductive graphite;Step one 4. described in the mass ratio of conductive carbon black and B agent For 1:0.05;Step one 4. described in the mass ratio of conductive carbon black and ethylene glycol ether acetate be 2:0.5;Step one 4. in Described conductive carbon black is 1:0.005 with the mass ratio of dispersant.Other is identical with detailed description of the invention one to six.
Detailed description of the invention eight: present embodiment is unlike one of detailed description of the invention one to seven: step 2 2. in Described firming agent is 1:4 with the mass ratio of diluent;Step 2 2. described in the mixture of firming agent and diluent with just The mass ratio of beginning carbon ink oil is 1:80.Other is identical with detailed description of the invention one to seven.
Detailed description of the invention nine: present embodiment is unlike one of detailed description of the invention one to eight: step 2 3. in First, at temperature is 50 DEG C, it is incubated 5min, then temperature is warming up to 100 DEG C by 50 DEG C, and at temperature is 100 DEG C, insulation 10min.Other is identical with detailed description of the invention one to eight.
Detailed description of the invention ten: present embodiment is unlike one of detailed description of the invention one to eight: step 2 5. in The micarex temperature being printed on conductive carbon ink and conductive silver paste is warming up to 125 DEG C by 75 DEG C, and at temperature is 125 DEG C, insulation 0.4h, is finally warming up to 240 DEG C by 125 DEG C again by temperature, and at temperature is 240 DEG C, is incubated 0.8h.Other be embodied as Mode one to nine is identical.
Employing following example checking beneficial effects of the present invention:
Embodiment: the high-temperature electric heating plate of pre-designed 1000W;
The preparation method of a kind of high-temperature electric heating plate is carried out the most according to the following steps:
One, high-temperature electric conduction carbon ink is prepared:
1., the preparation of A agent:
Under conditions of temperature is 80 DEG C, Polyethylene Glycol is placed in flask heating evacuation dehydration 0.8h, after dehydration Inflated with nitrogen is protected, and under conditions of temperature is 75 DEG C, adds 4-toluene di-isocyanate(TDI), stirring reaction 2h to flask, is cooled to Room temperature, obtains A agent;
Described Polyethylene Glycol is 1:0.8 with the mass ratio of 4-toluene di-isocyanate(TDI);
2., the preparation of B agent:
First epoxy resin is placed in flask, adds ethylene glycol ether acetate to epoxy resin and dissolve completely, so After at temperature is 65 DEG C, to dissolve after epoxy resin in add A agent, react 8h, obtain B agent;
Described epoxy resin is 1:1.2 with the mass ratio of A agent;
3., the preparation of low-resistance carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, grinding Machine grinds 20min, obtains low-resistance carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:0.005 with the mass ratio of electrically conductive graphite;Described conductive carbon black and the mass ratio of B agent For 1:0.05;Described conductive carbon black is 2:0.6 with the mass ratio of ethylene glycol ether acetate;Described conductive carbon black and dispersion The mass ratio of agent is 1:0.005;
4., the preparation of high resistant carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, grinding Machine grinds 20min, obtains high resistant carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:0.8 with the mass ratio of electrically conductive graphite;Described conductive carbon black with the mass ratio of B agent is 1:0.05;Described conductive carbon black is 2:0.5 with the mass ratio of ethylene glycol ether acetate;Described conductive carbon black and dispersant Mass ratio be 1:0.005;
5., the preparation of electrically conductive ink:
By design power W=1000W, low-resistance carbon ink is mixed with high resistant carbon ink, and stir 30min, obtain high-temperature electric conduction oil Ink;
Described low-resistance carbon ink is 1:0.2 with the mass ratio of high resistant carbon ink;
Two, the making of high-temperature electric heating plate:
1., spissatus for 0.2mm motherboard is polished with the vibration skin grinder one side that sand paper is 100 mesh and 300 mesh successively, until cloud Then master surface is smooth is placed in corona in corona machine by the micarex after polishing without bright spot, and road speed is 15m/min, Micarex to static electrification;
2., high-temperature electric conduction ink is stirred, obtain initial carbon ink oil;Firming agent is mixed with diluent, obtains firming agent With the mixture of diluent, finally the mixture of firming agent Yu diluent is joined in initial carbon ink oil, obtain printing use Ink, first under conditions of rotating speed is 200r/min, to the ink stirring 3min that can print, be then 10r/ at rotating speed Under conditions of min, the ink that can print is stirred continuously, obtains printing stand-by carbon ink;
Described firming agent is N, N-dimethyl benzylamine;Described diluent is the mixed solvent of butanone and ethanol;Described The mass ratio of butanone and ethanol be 1:1.5;
Described firming agent is 1:4 with the mass ratio of diluent;Described firming agent and the mixture of diluent are with initial The mass ratio of carbon ink oil is 1:80;
3., the micarex of static electrification is put on screen process press fixed position, in printing process, with rotating speed as 10r/ Under conditions of min, to print stand-by carbon ink be stirred continuously, then rotating speed be 10r/min, thickness web plate be 80 mesh, print cutter hard Under conditions of degree is 80 degree, print cutter corner angle circularity is r=0.4mm and print cutter road speed is 10m/min, stand-by carbon ink will be printed It is printed onto on the micarex of static electrification, first at temperature is 50 DEG C, is incubated 5min, then temperature is warming up to 100 DEG C by 50 DEG C, And at temperature is 100 DEG C, is incubated 10min, then comes out of the stove and be cooled to room temperature, obtain being printed on the heating micarex half of conductive carbon ink Finished product, described being printed on the heating micarex semi-finished product of conductive carbon ink has x=40 bar carbon ink, measures wall scroll carbon ink after taking-up Resistance is r=3872 ohm, and the power of wall scroll carbon ink is Wr, then Wr=2202/ r=48400/3872=50 watt, it is printed on conductive carbon The general power of the heating micarex semi-finished product of ink is WAlways, WAlways=xWr=40 × 50=2000 watt, draw general power WAlways=2000 Watt;
It is computed general power WAlwaysWith design power W deviation less than 10 times, first adjusting thickness web plate is 100 mesh, print cutter hardness Be 80 degree and print cutter corner angle circularity be r=0.05mm, obtain WAlways=1300 watts;Then adjusting print cutter road speed is 18m/min, WAlways=1000 watts;
4., under conditions of rotating speed is 15r/min, conductive silver paste is stirred 5min, the conductive silver paste after being stirred, will Being printed on the heating micarex semi-finished product carbon ink two ends printing conductive silver paste of conductive carbon ink, the thickness of conductive silver paste is 0.1mm, width 10mm, being subsequently placed in temperature is baking 10min at 75 DEG C, obtains being printed on the micarex of conductive carbon ink and conductive silver paste;
5., the micarex temperature being printed on conductive carbon ink and conductive silver paste is warming up to 125 DEG C by 75 DEG C, and in temperature is At 125 DEG C, it is incubated 0.4h, finally temperature is warming up to 240 DEG C by 125 DEG C again, and at temperature is 240 DEG C, is incubated 0.8h, goes out Stove is cooled to room temperature, obtains high-temperature electric heating plate;
Step one 2. described in epoxy resin be epoxy resin E-51, epoxide number 0.48 equivalent/100 gram~0.54 work as Measure/100 grams;
Step one 1. described in Polyethylene Glycol be Macrogol 2000.
When the present embodiment adjusts thickness web plate, print cutter hardness, print cutter corner angle circularity and print cutter road speed, it is required to take out The resistance of rear measurement wall scroll carbon ink obtains general power;
According to GB4706.1-2005 and JG/T286-2010, the high-temperature electric heating plate of preparation in the present embodiment is tested, Test result is as follows:
In the present embodiment, the high-temperature electric heating plate smooth surface of preparation, smooth, without obvious bubble, no marking, embrittlement, broken Split, deform, be layered, the open defect such as pollution.
In the present embodiment, the high-temperature electric heating plate of preparation is in normal working conditions, its input power and rated power (1000W) deviation is less than 10%.Actual measurement input power is 989.2W, and deviation is 1.08%.Actual measurement input power is 964.7W, deviation is 3.53%.
When in the present embodiment, the high-temperature electric heating plate of preparation works in normal working conditions until setting up steady-working state, The temperature on its shell radiant panel surface is less than 80 DEG C, built-in high-temperature electric heating plate surface temperature 180 DEG C, and convection current, radiation dissipate simultaneously Heat.
When in the present embodiment, the high-temperature electric heating plate of preparation works in normal working conditions until setting up steady-working state, The maximum temperature on its surface and the difference of minimum temperature are not more than 7 DEG C.
In the present embodiment, the high-temperature electric heating plate of preparation works, in normal working conditions from room temperature electrified regulation to stable work Time when making temperature 90% is not more than 10min.
In the present embodiment, the high-temperature electric heating plate of preparation works until setting up steady operation with the rated input power of 1.24 times State, continues 8h, and during work, shell radiant panel hot face temperature is less than 90 DEG C, occur without rupture, deform, layering etc. existing As.
In the present embodiment, the high-temperature electric heating plate of preparation Leakage Current in normal working conditions is not more than 0.25mA.
In the present embodiment, the high-temperature electric heating plate of preparation is in normal working conditions, and applying frequency is the exchange of 50Hz, 3000V Test voltage, lasts 1min, occurs without and punctures and flashover.
In the present embodiment, the high-temperature electric heating plate of preparation Leakage Current under dampness is not more than 0.25mA.
In the present embodiment, the high-temperature electric heating plate dampness of preparation can bear the ac test electricity that frequency is 50Hz, 3000V Pressure, lasts 1min, occurs without and puncture and flashover.
The cold insulation resistance of the high-temperature electric heating plate insulation of preparation in the present embodiment and hot resistance are not less than 50M Ω.
In the present embodiment, the conductor nominal cross section of the high-temperature electric heating plate power supply lead wire of preparation is long-pending meets GB4706.1-2005 The regulation of middle table 11, >=0.5mm2.Survey and be 0.54mm twice2
In the present embodiment, the high-temperature electric heating plate of preparation cumulative operation time under normal operating condition is not less than 30000h.

Claims (10)

1. the preparation method of a high-temperature electric heating plate, it is characterised in that the preparation method of a kind of high-temperature electric heating plate is specifically by following Step is carried out:
One, high-temperature electric conduction carbon ink is prepared:
1., the preparation of A agent:
Under conditions of temperature is 80 DEG C~100 DEG C, Polyethylene Glycol is placed in flask heating and evacuation dehydration 0.8h~ 1.2h, inflated with nitrogen protection after dehydration, under conditions of temperature is 75 DEG C~85 DEG C, add 4-toluene di-isocyanate(TDI) to flask, Stirring reaction 2h~3h, is cooled to room temperature, obtains A agent;
Described Polyethylene Glycol is 1:(0.8~1.2 with the mass ratio of 4-toluene di-isocyanate(TDI));
2., the preparation of B agent:
First epoxy resin is placed in flask, adds ethylene glycol ether acetate and dissolve completely to epoxy resin, then exist Temperature is at 65 DEG C~75 DEG C, adds A agent, react 8h~10h, obtain B agent in the epoxy resin after dissolving;
Described epoxy resin is 1:(1.2~1.5 with the mass ratio of A agent);
3., the preparation of low-resistance carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, in grinder Grind 20min~40min, obtain low-resistance carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:(0.005~0.02 with the mass ratio of electrically conductive graphite);Described conductive carbon black and the matter of B agent Amount ratio is 1:(0.05~0.07);Described conductive carbon black is 2:(0.6~0.7 with the mass ratio of ethylene glycol ether acetate); Described conductive carbon black is 1:(0.005~0.015 with the mass ratio of dispersant);
4., the preparation of high resistant carbon ink:
Conductive carbon black, electrically conductive graphite are mixed with B agent, is subsequently adding ethylene glycol ether acetate and dispersant, in grinder Grind 20min~40min, obtain high resistant carbon ink;
Described dispersant is dinethylformamide;
Described conductive carbon black is 1:(0.8~1.2 with the mass ratio of electrically conductive graphite);Described conductive carbon black and the quality of B agent Ratio is 1:(0.05~0.07);Described conductive carbon black is 2:(0.5~0.6 with the mass ratio of ethylene glycol ether acetate);Institute The conductive carbon black stated is 1:(0.005~0.015 with the mass ratio of dispersant);
5., the preparation of electrically conductive ink:
By design power W, low-resistance carbon ink is mixed with high resistant carbon ink, and stir 30min~40min, obtain high-temperature electric conduction ink;
Two, the making of high-temperature electric heating plate:
1., spissatus for 0.2mm~1mm motherboard is polished with the vibration skin grinder one side that sand paper is 100 mesh and 300 mesh successively, until Micarex after polishing without bright spot, is then placed in corona in corona machine by micarex surfacing, road speed be 15m/min~ 25m/min, obtains the micarex of static electrification;
2., high-temperature electric conduction ink is stirred, obtain initial carbon ink oil;Firming agent is mixed with diluent, obtains firming agent with dilute Release the mixture of agent, finally the mixture of firming agent Yu diluent is joined in initial carbon ink oil, obtain the oil that can print Ink, first under conditions of rotating speed is 200r/min~300r/min, to ink stirring 3min~8min that can print, then Under conditions of rotating speed is 10r/min~15r/min, the ink that can print is stirred continuously, obtains printing stand-by carbon ink;
Described firming agent is N, N-dimethyl benzylamine;Described diluent is the mixed solvent of butanone and ethanol;Described fourth Ketone is 1:(1.5~2 with the mass ratio of ethanol);
Described firming agent is 1:(4~5 with the mass ratio of diluent);Described firming agent and the mixture of diluent are with initial The mass ratio of carbon ink oil is 1:(80~100);
3., the micarex of static electrification is put on screen process press fixed position, in printing process, with rotating speed as 10r/min ~under conditions of 15r/min, be stirred continuously printing stand-by carbon ink, then under the stirring condition of 10r/min~15r/min, By print stand-by carbon ink be printed onto on the micarex of static electrification, first at temperature is 50 DEG C~80 DEG C, insulation 5min~ 10min, then temperature is warming up to 100 DEG C~150 DEG C by 50 DEG C~80 DEG C, and at temperature is 100 DEG C~150 DEG C, insulation 10min~15min, then comes out of the stove and is cooled to room temperature, obtains being printed on the heating micarex semi-finished product of conductive carbon ink, and described is printed on Having x bar carbon ink on the heating micarex semi-finished product of conductive carbon ink, the resistance measuring wall scroll carbon ink after taking-up is r, wall scroll carbon ink Power is Wr, then Wr=2202/ r, the general power of the heating micarex semi-finished product being printed on conductive carbon ink is WAlways, WAlways=xWr, draw General power WAlways
When general power WAlwaysWith design power W deviation more than 10 times, adjust low-resistance carbon ink with high resistant carbon ink ratio until general power WAlways With design power W deviation less than 10 times;
When general power WAlwaysWith design power W deviation less than 10 times, first adjust thickness web plate, print cutter hardness and print cutter corner angle circularity, Until WAlways=(W-15%)~(W+15%);Then print cutter road speed is adjusted, until WAlways=(W-5%)~(W+10%);
4., under conditions of rotating speed is 15r/min~20r/min, conductive silver paste is stirred 5min~15min, after being stirred Conductive silver paste, will be printed on conductive carbon ink heating micarex semi-finished product carbon ink two ends printing conductive silver paste, the thickness of conductive silver paste Degree is 0.1mm~0.5mm, width 10mm~20mm, and being subsequently placed in temperature is baking 10min~15min at 75 DEG C~85 DEG C, To the micarex being printed on conductive carbon ink and conductive silver paste;
5., the micarex temperature being printed on conductive carbon ink and conductive silver paste is warming up to 125 DEG C~135 DEG C by 75 DEG C~85 DEG C, and At temperature is 125 DEG C~135 DEG C, be incubated 0.4h~0.6h, finally by temperature again by 125 DEG C~135 DEG C be warming up to 240 DEG C~ 250 DEG C, and at temperature is 240 DEG C~250 DEG C, is incubated 0.8h~1.2h, comes out of the stove and be cooled to room temperature, obtain high-temperature electric heating plate.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step one 2. described in Epoxy resin is epoxy resin E-51, epoxide number 0.48 equivalent/100 gram~0.54 equivalent/100 gram.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step one 1. described in Polyethylene Glycol is Macrogol 2000.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step one 1. described in Polyethylene Glycol is 1:0.8 with the mass ratio of 4-toluene di-isocyanate(TDI).
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step one 2. described in Epoxy resin is 1:1.2 with the mass ratio of A agent.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step one 3. described in Conductive carbon black is 1:0.005 with the mass ratio of electrically conductive graphite;Step one 3. described in the mass ratio of conductive carbon black and B agent be 1: 0.05;Step one 3. described in the mass ratio of conductive carbon black and ethylene glycol ether acetate be 2:0.6;Step one 3. described in The mass ratio of conductive carbon black and dispersant be 1:0.005.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step one 4. described in Conductive carbon black is 1:0.8 with the mass ratio of electrically conductive graphite;Step one 4. described in the mass ratio of conductive carbon black and B agent be 1: 0.05;Step one 4. described in the mass ratio of conductive carbon black and ethylene glycol ether acetate be 2:0.5;Step one 4. described in The mass ratio of conductive carbon black and dispersant be 1:0.005.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step 2 2. described in Firming agent is 1:4 with the mass ratio of diluent;Step 2 2. described in the mixture of firming agent and diluent and initial carbon ink The mass ratio of oil is 1:80.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step 2 3. in first exist Temperature is at 50 DEG C, is incubated 5min, then by 50 DEG C, temperature is warming up to 100 DEG C, and at temperature is 100 DEG C, is incubated 10min.
The preparation method of a kind of high-temperature electric heating plate the most according to claim 1, it is characterised in that step 2 is 5. middle will be printed on The micarex temperature of conductive carbon ink and conductive silver paste is warming up to 125 DEG C by 75 DEG C, and at temperature is 125 DEG C, is incubated 0.4h, After temperature is warming up to 240 DEG C by 125 DEG C again, and at temperature is 240 DEG C, be incubated 0.8h.
CN201610457755.3A 2016-06-22 2016-06-22 A kind of preparation method of high-temperature electric heating plate Expired - Fee Related CN106131981B (en)

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CN201690627U (en) * 2010-04-16 2010-12-29 佛山市达利亚热能科技有限公司 Electric heating plate
CN101969703A (en) * 2010-10-28 2011-02-09 上海尚诺碳晶科技有限公司 Medium-high temperature carbon crystal electric heating material, medium-high temperature carbon crystal electric heating plate and relevant preparation method
CN103269528A (en) * 2011-08-12 2013-08-28 李春学 Macromolecule composite electric heating material, preparation method thereof and application thereof
CN103468159A (en) * 2013-03-11 2013-12-25 苏州牛剑新材料有限公司 Silver coated nickel powder conductive adhesive and preparation method thereof
CN104080209A (en) * 2014-07-17 2014-10-01 哈尔滨工业大学 Method for manufacturing electric hot plate
CN102858036B (en) * 2012-08-27 2014-11-05 苏州喜仁新材料科技有限公司 High-resistance low-temperature heating carbon paste and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201690627U (en) * 2010-04-16 2010-12-29 佛山市达利亚热能科技有限公司 Electric heating plate
CN101969703A (en) * 2010-10-28 2011-02-09 上海尚诺碳晶科技有限公司 Medium-high temperature carbon crystal electric heating material, medium-high temperature carbon crystal electric heating plate and relevant preparation method
CN103269528A (en) * 2011-08-12 2013-08-28 李春学 Macromolecule composite electric heating material, preparation method thereof and application thereof
CN103281811A (en) * 2011-08-12 2013-09-04 李春学 Polymer composite electric heating material, preparation method thereof and application of polymer composite electric heating material
CN102858036B (en) * 2012-08-27 2014-11-05 苏州喜仁新材料科技有限公司 High-resistance low-temperature heating carbon paste and preparation method thereof
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