CN106128634A - A kind of processing technique of novel cable - Google Patents
A kind of processing technique of novel cable Download PDFInfo
- Publication number
- CN106128634A CN106128634A CN201610433875.XA CN201610433875A CN106128634A CN 106128634 A CN106128634 A CN 106128634A CN 201610433875 A CN201610433875 A CN 201610433875A CN 106128634 A CN106128634 A CN 106128634A
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- Prior art keywords
- nickel plating
- copper wire
- cable
- processing technique
- novel cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention provides the processing technique of a kind of novel cable, belong to technical field of cable production, including following processing step: nickel plating circle copper raw material is first drawn by (1), obtain nickel plating circular copper wire, by nickel plating circular copper wire by mechanical cleaning, degreasing degreasing, at high temperature pull into nickel plating round copper wire；(2) by after nickel plating round copper wire pickling, with ultrasonic waves for cleaning and washing, air-dry at vent；(3) nickel plating round copper wire is adopted carry out stranded obtaining cable core；(4) on cable core, coat insulation viscose glue, carry out cured；(5) it is immediately placed in temperature after cured in 20 DEG C of 40 DEG C of tin plating electrolytes, after washing, wraps inner insulating layer, external insulation layer and buffer layer successively；(6) arranging amplitude controller alarm device, the novel cable of the present invention has good electric property and mechanical performance, high temperature resistant up to 400 degree, has the characteristics such as external diameter high temperature resistant, low temperature resistant is little, lightweight, soft.
Description
Technical field
The present invention relates to a kind of cable processing technology, belong to technical field of cable production.
Background technology
Domestic and international market is the most universal with the various high temperature electric wire cables that fluoroplastics are insulation, is especially exhausted with XETFE
Edge, the electric wire product of sheath material, be widely used in every field, but due to the limit by XETFE material itself
System, with this material for insulation, the cable of sheath, its Long-term service temperature can only achieve 200 DEG C, it is impossible to meets building ring at higher temperature
The requirement in border, industry needs a kind of new product to fill up this vacancy, the rubber laying wires of existing rated voltage 300/500V, its
Outside is equipped with paraffin, Colophonium, fiber or sheath, and this type of material has bigger hazardness to health, and at wind and rain, sun
Under the influence of the factors such as light (ultraviolet), heat, ozone, will gradually come off because of aging after general 3-4, pollute ring further
Border, affects service life and the safety of electric wire.Additionally, its product appearance is only black or dead color, and rough surface, it is unfavorable for
Split-phase and cable installation in pipe.
The Chinese patent application file of Application No. 201110310937.5, the present invention is fire resistant electric wire and preparation work thereof
Skill, its structure is that to use the periphery of regular stranded nickel plating circular copper wire conductor be to use polyimides composite band (PTFE/PI/PTFE)
Wrapped inner insulating layer, this inner insulating layer periphery is the external insulation layer using the braiding of high temperature resistant alkali-free glass fibre.Preparation technology:
With wire stranding machine stranded nickel plating circular copper wire as conductor；With winding machine wrapped polyimides composite band (PTFE/PI/PTFE)
As interior insulation；Sinter with sintering furnace, outside interior insulation, weave high temperature resistant alkali-free glass fibre as external insulation with braider；
Insulating surface coats high temperature resistant emulsion outside, dries with sintering furnace, with the nickel plating circular copper wire of braider braiding as screen layer.Excellent
Point: insulation uses wrapped and sintering process, uses combined insulation, and electric wire has good electric property and mechanical performance, high temperature resistant
Up to 400 degree, there is the characteristics such as external diameter high temperature resistant, low temperature resistant is little, lightweight, soft.
The Chinese patent application file of Application No. 201510358487.5, the invention discloses a kind of cable and makes work
Skill, is characterized in that, comprises the steps: 1) metallic conductor is at high temperature pulled into tinsel；2) some one metal wires are used
The regular stranded mode of concentric type strand carries out stranded obtaining cable core；3) on cable core, coat insulation viscose glue, wrap up in successively
Upper insulating barrier and corrosion-resistant coating；4) outside corrosion-resistant coating, buffer layer it is enclosed with；5) on buffer layer, amplitude controller it is provided with
And the alarm device matched with described amplitude controller.The beneficial effect that the present invention is reached: made by the present invention
The well-balanced quality of tinsel high, mix amplitude controller and alarm device, it is possible to be effectively prevented the phenomenon that cable is stolen simultaneously
Occurring, corrosion-resistant coating and buffer layer can improve the durability degree of cable.
Summary of the invention
For not enough present on prior art, the present invention provides the processing technique of a kind of novel cable.
For realizing the purpose of the present invention, technical scheme is as follows: the processing work of a kind of novel cable provided
Skill, including following processing step:
(1) first nickel plating circle copper raw material is drawn by mould pinch roller, obtain nickel plating circular copper wire, nickel plating circular copper wire is passed through machine
Tool cleans, and degreasing degreasing at high temperature pulls into nickel plating round copper wire；
(2) by nickel plating round copper wire with after injection acid wash pickling, with ultrasonic waves for cleaning and washing, air-dry at vent；
(3) the regular stranded mode of concentric type strand of 20-30 root nickel plating round copper wire employing is intertwined carries out stranded obtaining electricity
Cable core；
(4) on cable core, coat insulation viscose glue, carry out cured, wherein insulation viscose glue by polyester, epoxy, polyurethane and
Polybutadiene olefin(e) acid forms；
(5) being immediately placed in temperature after cured in 20 DEG C of-40 DEG C of tin plating electrolytes, transmission speed controls at 2-5m/s, and electric current is close
Degree controls, 5～15a/dm2, to wrap inner insulating layer, external insulation layer and buffer layer after washing successively；
(6) amplitude controller and the alarm device matched with described amplitude controller, amplitude controller are set on buffer layer
Use and arrange at equal intervals.
Preferably, the temperature range pulling into nickel plating round copper wire in described step (1) is 500 DEG C-800 DEG C.
Preferably, in described step (1), the diameter range of nickel plating round copper wire is 1-5mm.
Preferably, in described step (4), cured is to realize solidification after UV illumination.
Preferably, in described step (4), viscose glue employing is equidistantly smeared.
Preferably, in described step (5), inner insulating layer uses polyimides composite band (PTFE/PI/PTFE).
Preferably, in described step (5), external insulation layer uses the high temperature resistant alkali-free glass fibre of braider braiding.
Preferably, in described step (6), amplitude controller uses wireless connections with alarm.
Beneficial effects of the present invention:
1. the novel cable of the present invention has good electric property and mechanical performance, high temperature resistant up to 400 degree, has resistance to height
The characteristics such as external diameter warm, low temperature resistant is little, lightweight, soft.
2. present invention process is reasonable, and the uniform tack of coating is good, and tin coating has good oxidation proof properties and uses
Low cost economizes on resources, and enhances cable resistance to compression and anti-deformation behavior.
3. the well-balanced quality of cable produced by the present invention is high, mixes amplitude controller and alarm device, it is possible to have simultaneously
The phenomenon preventing cable stolen to effect occurs, and corrosion-resistant coating and buffer layer can improve the durability degree of cable.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with
Detailed description of the invention, is expanded on further the present invention.
Embodiment 1:
A kind of processing technique of novel cable, including following processing step:
(1) first nickel plating circle copper raw material is drawn by mould pinch roller, obtain nickel plating circular copper wire, nickel plating circular copper wire is passed through machine
Tool cleans, and degreasing degreasing at high temperature pulls into nickel plating round copper wire, and the temperature range pulling into nickel plating round copper wire is 500 DEG C；
(2) by nickel plating round copper wire with after injection acid wash pickling, with ultrasonic waves for cleaning and washing, air-dry at vent, nickel plating
The diameter range of round copper wire is 1mm；
(3) 20 nickel plating round copper wires use the regular stranded modes of concentric type strand be intertwined carry out stranded obtaining cable
Core；
(4) on cable core, coat insulation viscose glue, carry out cured, wherein insulation viscose glue by polyester, epoxy, polyurethane and
Polybutadiene olefin(e) acid forms, and cured is to realize solidification after UV illumination, and viscose glue uses and equidistantly smears；
(5) being immediately placed in temperature after cured in 20 DEG C of tin plating electrolytes, transmission speed controls at 2m/s, and electric current density controls
5 a/dm2, wrap inner insulating layer, external insulation layer and buffer layer successively after washing, inner insulating layer uses polyimides and is combined
Band (PTFE/PI/PTFE), external insulation layer uses the high temperature resistant alkali-free glass fibre of braider braiding；
(6) amplitude controller and the alarm device matched with described amplitude controller, amplitude controller are set on buffer layer
Using and arrange at equal intervals, amplitude controller uses wireless connections with alarm.
Beneficial effects of the present invention: the 1. novel cable of the present invention has good electric property and mechanical performance, high temperature resistant
Up to 400 degree, having the characteristics such as external diameter high temperature resistant, low temperature resistant is little, lightweight, soft, present invention process is reasonable, and coating is uniform
Tack is good, and tin coating has good oxidation proof properties and use cost is low economizes on resources, and enhances cable resistance to compression and anti-
Deformation behavior, the well-balanced quality of cable produced by the present invention is high, mixes amplitude controller and alarm device, it is possible to effectively simultaneously
The phenomenon preventing cable stolen occurs, and corrosion-resistant coating and buffer layer can improve the durability degree of cable.
Embodiment 2:
A kind of processing technique of novel cable, including following processing step:
(1) first nickel plating circle copper raw material is drawn by mould pinch roller, obtain nickel plating circular copper wire, nickel plating circular copper wire is passed through machine
Tool cleans, and degreasing degreasing at high temperature pulls into nickel plating round copper wire, and the temperature range pulling into nickel plating round copper wire is 700 DEG C；
(2) by nickel plating round copper wire with after injection acid wash pickling, with ultrasonic waves for cleaning and washing, air-dry at vent, nickel plating
The diameter range of round copper wire is 3mm；
(3) 25 nickel plating round copper wires use the regular stranded modes of concentric type strand be intertwined carry out stranded obtaining cable
Core；
(4) on cable core, coat insulation viscose glue, carry out cured, wherein insulation viscose glue by polyester, epoxy, polyurethane and
Polybutadiene olefin(e) acid forms, and cured is to realize solidification after UV illumination, and viscose glue uses and equidistantly smears；
(5) being immediately placed in temperature after cured in 30 DEG C of tin plating electrolytes, transmission speed controls at 3m/s, and electric current density controls
10 a/dm2, wrap inner insulating layer, external insulation layer and buffer layer successively after washing, inner insulating layer uses polyimides and is combined
Band (PTFE/PI/PTFE), external insulation layer uses the high temperature resistant alkali-free glass fibre of braider braiding；
(6) amplitude controller and the alarm device matched with described amplitude controller, amplitude controller are set on buffer layer
Using and arrange at equal intervals, amplitude controller uses wireless connections with alarm.
Beneficial effects of the present invention: the 1. novel cable of the present invention has good electric property and mechanical performance, high temperature resistant
Up to 400 degree, having the characteristics such as external diameter high temperature resistant, low temperature resistant is little, lightweight, soft, present invention process is reasonable, and coating is uniform
Tack is good, and tin coating has good oxidation proof properties and use cost is low economizes on resources, and enhances cable resistance to compression and anti-
Deformation behavior, the well-balanced quality of cable produced by the present invention is high, mixes amplitude controller and alarm device, it is possible to effectively simultaneously
The phenomenon preventing cable stolen occurs, and corrosion-resistant coating and buffer layer can improve the durability degree of cable.
Embodiment 3:
A kind of processing technique of novel cable, including following processing step:
(1) first nickel plating circle copper raw material is drawn by mould pinch roller, obtain nickel plating circular copper wire, nickel plating circular copper wire is passed through machine
Tool cleans, and degreasing degreasing at high temperature pulls into nickel plating round copper wire, and the temperature range pulling into nickel plating round copper wire is 800 DEG C；
(2) by nickel plating round copper wire with after injection acid wash pickling, with ultrasonic waves for cleaning and washing, air-dry at vent, nickel plating
The diameter range of round copper wire is 5mm；
(3) 30 nickel plating round copper wires use the regular stranded modes of concentric type strand be intertwined carry out stranded obtaining cable
Core；
(4) on cable core, coat insulation viscose glue, carry out cured, wherein insulation viscose glue by polyester, epoxy, polyurethane and
Polybutadiene olefin(e) acid forms, and cured is to realize solidification after UV illumination, and viscose glue uses and equidistantly smears；
(5) being immediately placed in temperature after cured in 40 DEG C of tin plating electrolytes, transmission speed controls at 5m/s, and electric current density controls
15 a/dm2, wrap inner insulating layer, external insulation layer and buffer layer successively after washing, inner insulating layer uses polyimides and is combined
Band (PTFE/PI/PTFE), external insulation layer uses the high temperature resistant alkali-free glass fibre of braider braiding；
(6) amplitude controller and the alarm device matched with described amplitude controller, amplitude controller are set on buffer layer
Using and arrange at equal intervals, amplitude controller uses wireless connections with alarm.
Beneficial effects of the present invention: the 1. novel cable of the present invention has good electric property and mechanical performance, high temperature resistant
Up to 400 degree, having the characteristics such as external diameter high temperature resistant, low temperature resistant is little, lightweight, soft, present invention process is reasonable, and coating is uniform
Tack is good, and tin coating has good oxidation proof properties and use cost is low economizes on resources, and enhances cable resistance to compression and anti-
Deformation behavior, the well-balanced quality of cable produced by the present invention is high, mixes amplitude controller and alarm device, it is possible to effectively simultaneously
The phenomenon preventing cable stolen occurs, and corrosion-resistant coating and buffer layer can improve the durability degree of cable.
| Sequence number | Comprcssive strength/MP | Tensile strength/MP | Durability degree |
| Embodiment 1 | 15 | 23 | In |
| Embodiment 2 | 20 | 30 | By force |
| Embodiment 3 | 18 | 10 | In |
By above-mentioned 3 embodiments, from three groups of data in upper table, when using embodiment 2 parameter, at this moment comprcssive strength is
Greatly, tensile strength is maximum and durability degree is the strongest, is now more beneficial for the production and application of cable.
The foregoing is only embodiments of the invention, not thereby limit the scope of the claims of the present invention, every utilize this
Equivalent structure or equivalence flow process that bright description is made convert, or are directly or indirectly used in other relevant technical fields, all
In like manner it is included in the scope of patent protection of the present invention.
Claims (8)
1. the processing technique of a novel cable, it is characterised in that include following processing step:
(1) first nickel plating circle copper raw material is drawn by mould pinch roller, obtain nickel plating circular copper wire, nickel plating circular copper wire is passed through machine
Tool cleans, and degreasing degreasing at high temperature pulls into nickel plating round copper wire；
(2) by nickel plating round copper wire with after injection acid wash pickling, with ultrasonic waves for cleaning and washing, air-dry at vent；
(3) the regular stranded mode of concentric type strand of 20-30 root nickel plating round copper wire employing is intertwined carries out stranded obtaining electricity
Cable core；
(4) on cable core, coat insulation viscose glue, carry out cured, wherein insulation viscose glue by polyester, epoxy, polyurethane and
Polybutadiene olefin(e) acid forms；
(5) being immediately placed in temperature after cured in 20 DEG C of-40 DEG C of tin plating electrolytes, transmission speed controls at 2-5m/s, and electric current is close
Degree controls, 5～15a/dm2, to wrap inner insulating layer, external insulation layer and buffer layer after washing successively；
(6) amplitude controller and the alarm device matched with described amplitude controller, amplitude controller are set on buffer layer
Use and arrange at equal intervals.
The processing technique of a kind of novel cable the most according to claim 1, it is characterised in that described step pulls in (1)
The temperature range of nickel plating round copper wire is 500 DEG C-800 DEG C.
The processing technique of a kind of novel cable the most according to claim 1, it is characterised in that in described step (1), nickel plating
The diameter range of round copper wire is 1-5mm.
The processing technique of a kind of novel cable the most according to claim 1, it is characterised in that solidification in described step (4)
It is processed as after UV illumination realizing solidification.
The processing technique of a kind of novel cable the most according to claim 1, it is characterised in that viscose glue in described step (4)
Use and equidistantly smear.
The processing technique of a kind of novel cable, it is characterised in that insulation in described step (5)
Layer uses polyimides composite band (PTFE/PI/PTFE).
The processing technique of a kind of novel cable the most according to claim 1, it is characterised in that described step (5) China and foreign countries are absolutely
Edge layer uses the high temperature resistant alkali-free glass fibre of braider braiding.
The processing technique of a kind of novel cable the most according to claim 1, it is characterised in that amplitude in described step (6)
Controller uses wireless connections with alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610433875.XA CN106128634A (en) | 2016-06-18 | 2016-06-18 | A kind of processing technique of novel cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610433875.XA CN106128634A (en) | 2016-06-18 | 2016-06-18 | A kind of processing technique of novel cable |
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| CN106128634A true CN106128634A (en) | 2016-11-16 |
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| CN201610433875.XA Pending CN106128634A (en) | 2016-06-18 | 2016-06-18 | A kind of processing technique of novel cable |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107633924A (en) * | 2017-08-31 | 2018-01-26 | 太仓市林源电线电缆有限公司 | A kind of conductibility cable preparation method and its Preparation equipment |
| CN109576750A (en) * | 2018-12-24 | 2019-04-05 | 浙江正导电缆有限公司 | A kind of tin plating production technology of cable end cold process |
| CN114883052A (en) * | 2022-06-08 | 2022-08-09 | 宝新高分子科技(广州)有限公司 | Improve mobile self-crosslinking insulated cable processing equipment of raw materials |
| CN118155913A (en) * | 2024-05-11 | 2024-06-07 | 湖州金钛导体技术有限公司 | Stranded conductor with high strength and high conductivity maintained in high-temperature environment and stranded wire manufacturing method |
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| CN102364589A (en) * | 2011-10-14 | 2012-02-29 | 南京全信传输科技股份有限公司 | High-temperature-resistant electric wire and preparation process thereof |
| CN103177818A (en) * | 2011-12-21 | 2013-06-26 | 顾向军 | Production process of copper plating wire |
| CN104240829A (en) * | 2014-09-04 | 2014-12-24 | 天津德芃科技集团有限公司 | Wire cable |
| CN104616830A (en) * | 2015-01-09 | 2015-05-13 | 芜湖航天特种电缆厂 | Cable production method |
| CN105006298A (en) * | 2015-06-26 | 2015-10-28 | 张家港金海港电线电缆有限公司 | Cable manufacturing technology |
| CN105097073A (en) * | 2015-08-31 | 2015-11-25 | 上海长顺电梯电缆有限公司 | Novel conductor twisted process flexible cable and fabrication method thereof |
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2016
- 2016-06-18 CN CN201610433875.XA patent/CN106128634A/en active Pending
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| CN102364589A (en) * | 2011-10-14 | 2012-02-29 | 南京全信传输科技股份有限公司 | High-temperature-resistant electric wire and preparation process thereof |
| CN103177818A (en) * | 2011-12-21 | 2013-06-26 | 顾向军 | Production process of copper plating wire |
| CN104240829A (en) * | 2014-09-04 | 2014-12-24 | 天津德芃科技集团有限公司 | Wire cable |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107633924A (en) * | 2017-08-31 | 2018-01-26 | 太仓市林源电线电缆有限公司 | A kind of conductibility cable preparation method and its Preparation equipment |
| CN109576750A (en) * | 2018-12-24 | 2019-04-05 | 浙江正导电缆有限公司 | A kind of tin plating production technology of cable end cold process |
| CN109576750B (en) * | 2018-12-24 | 2023-12-01 | 浙江正导电缆有限公司 | Cable end cold tinning production process |
| CN114883052A (en) * | 2022-06-08 | 2022-08-09 | 宝新高分子科技(广州)有限公司 | Improve mobile self-crosslinking insulated cable processing equipment of raw materials |
| CN114883052B (en) * | 2022-06-08 | 2022-12-27 | 宝新高分子科技(广州)有限公司 | Improve mobile self-crosslinking insulated cable processing equipment of raw materials |
| CN118155913A (en) * | 2024-05-11 | 2024-06-07 | 湖州金钛导体技术有限公司 | Stranded conductor with high strength and high conductivity maintained in high-temperature environment and stranded wire manufacturing method |
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