CN106121947B - A kind of power end component of reciprocating pump and the multi-cylinder reciprocating pump using the component - Google Patents

A kind of power end component of reciprocating pump and the multi-cylinder reciprocating pump using the component Download PDF

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Publication number
CN106121947B
CN106121947B CN201610521030.6A CN201610521030A CN106121947B CN 106121947 B CN106121947 B CN 106121947B CN 201610521030 A CN201610521030 A CN 201610521030A CN 106121947 B CN106121947 B CN 106121947B
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CN
China
Prior art keywords
pulling plate
end component
power end
reciprocating pump
plunger rod
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CN201610521030.6A
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Chinese (zh)
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CN106121947A (en
Inventor
陈明海
刘和平
陈英峰
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Ningbo Heli Pump Ltd By Share Ltd
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Ningbo Heli Pump Ltd By Share Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/001Noise damping

Abstract

Multi-cylinder reciprocating pump the present invention relates to a kind of power end component of reciprocating pump and using the component, the power end component includes the bent axle that can be rotated under the effect of external actuating unit, the eccentric outer shaft sleeve of bent axle has rolling bearing, rolling bearing is externally provided with ring set, ring set is fixedly arranged above pulling plate, fixed lower pulling plate below ring set, and the inner side of upper pulling plate and lower pulling plate is assemblied in outside rolling bearing, ring set is externally provided with sliding block, and plunger rod inner tip and the sliding block of reciprocating pump offset;Upper pulling plate and lower pulling plate are respectively equipped with upper groove and low groove, and position corresponding to plunger rod is respectively equipped with locating slot and lower locating slot, in low groove and lower locating slot between be provided with lower keeper.Public power when the rotation of upper pulling plate, lower pulling plate, ring set moves back and forth by the frictional force and plunger rod of rolling bearing carries out rotation, and speed is very slow, and this just lowers the noise and vibration of motion, operational efficiency improves.It is compact-sized using the multi-cylinder reciprocating pump of the component, low is required to fabricating yard.

Description

A kind of power end component of reciprocating pump and using the component multi-cylinder toward biprism Fill in pump
Technical field
The present invention relates to a kind of reciprocating pump structure, and power end component and use more particularly to a kind of reciprocating pump should The multi-cylinder reciprocating pump of component.
Background technology
For general horizontal reciprocating pump hydraulic-end in the front of power end, vertical reciprocation pump power end is bent in the lower section of fluid end Axle acting is also only a fluid end service, and the reciprocating plunger pump installation of this structure is limited by the field.Back and forth The formula plunger efficiency of pump is higher than efficiency of centrifugal pump, and the position of centrifugal pump is gradually instead of in water supply field, but due to reciprocating type plunger Pump position dimension and inadaptability in structure field requirement, can not be suitable for high-rise building water system.It is a people that building, which supply water, With, industrial multi-field high rise building water supply Energy-saving Projects, while it is also the huge engineering of a popularization amount.Reciprocating plunger pump Operational efficiency > 88%, and the efficiency of rotary and centrifugal type multistage water supply pump typically up in 75% practical application up to 65%, the two energy-conservation differs greatly, and the especially building number of plies is more than 60 layers, typically in one pump transfer of middle (30 layers) settings Stand, now, the efficiency of centrifugal pump can be lower.Reciprocating plunger pump sets a pumping plant on ground with regard to much of that, because of reciprocating type plunger Pump is displacement pump, so pressure and flow are mutually non-interference, and both of which can be realized by VFC, pass through electrodeless tune Speed variator needs how much water supplies how much water.Currently in 13 this innovation driving, energy-saving overall situation, innovation optimization The structure of reciprocating plunger pump, its position dimension and structure is set more to adapt to field requirement, so as to be popularized and applied to high-rise building Space, realize the purpose of innovative energy-saving.
The power end piston reciprocation structure of existing reciprocating pump is mostly by spring reset or retracted by rotary disk.Using The reciprocating plunger structure of spring reset is after repeatedly moving back and forth, and spring is easily tired, and short life, elastic force is limited, therefore just Need often to carry out repair and replacement.Rotary disk retracts this reciprocating plunger structure by installing rolling bearing on plunger rod, returns There is rolling bearing in turntable periphery circle residence, and rotary disk is rotated so as to retract plunger, and in motion, multiple rolling bearings rotate simultaneously, Noise is big, while it is low to be efficiently converted into reciprocating energy, it is impossible to reaches the purpose of energy-conservation well.
Such as the Chinese invention patent of a Patent No. ZL201010208353.2 (notification number CN101876302B)《It is a kind of Multi throw reciprocating pump》Such a reciprocating plunger structure for being rotated at a high speed using rotary disk rolling bearing and retracting plunger rod is disclosed, In the patent document, guide rod is released using main eccentric wheel, guide rod is retracted using secondary eccentric wheel, if main eccentric wheel and pair During eccentric wheel speed difference, guide rod will collide with secondary eccentric wheel back and forth, can produce very big noise during work, be oriented to The reciprocating motion of bar needs main eccentric wheel to coordinate completion with secondary eccentric wheel, and operational efficiency is relatively low, still there is improved space to this.
The content of the invention
Primary technical problem to be solved by this invention be for above-mentioned state of the art and provide it is a kind of compact-sized, It is energy-saving, the power end component of the small reciprocating pump of noise.
It is reciprocal that further technical problem to be solved of the invention is to provide a kind of multi-cylinder using above-mentioned power end component Plunger pump.
Technical scheme is used by the present invention solves above-mentioned primary technical problem:A kind of power end group of reciprocating pump Part, it is connected for the plunger rod with reciprocating pump, drives plunger rod to move reciprocatingly, it is characterised in that:The power end group Part includes the bent axle that can be rotated under the effect of external actuating unit, and the eccentric outer shaft sleeve of the bent axle has rolling bearing, the axis of rolling Hold and be externally provided with ring set, ring set is fixedly arranged above pulling plate, fixed lower pulling plate below ring set, and the inner side of upper pulling plate and lower pulling plate fills Fit over outside rolling bearing, ring set is externally provided with sliding block, and plunger rod inner tip and the sliding block of reciprocating pump offset;The upper pulling plate Downside be provided with upper groove, position corresponding to the plunger rod of reciprocating pump is provided with upper locating slot, upper groove and upper locating slot Keeper is provided between interior;The upper side of the lower pulling plate is provided with low groove, portion corresponding to the plunger rod of reciprocating pump Position is provided with lower locating slot, low groove and lower locating slot it is interior between be provided with lower keeper.
As an improvement, the upper groove, upper locating slot, low groove and lower locating slot are inner chamber into hemispheric annular Groove, the upper keeper and lower keeper are metal balls.Ball shape keeper frictional resistance is small, is reducing heat production, noise reduction Aspect all shows excellent.
Improve again, upper ball sleeve is provided between the upper keeper and upper groove;Between the lower keeper and low groove Provided with lower ball sleeve.Ball sleeve passes through special PROCESS FOR TREATMENT, and the frictional resistance between ball and ball sleeve can be made smaller, rolling Pearl rolls more flexible.
Improve again, the upper pulling plate, lower pulling plate, be provided with oilhole on sliding block.By oilhole, lubricating oil covering plunger rod is each Individual movable part, reduce friction, reduce noise.
Improve again, balancing frame is installed above the bent axle outer rolling bearing, balancing frame upper end is provided with oil storage tank, balance The axle of the center line of disk and set rolling bearing is turned as bias.Balancing frame can be used as balancing disk when doing dynamic balancing with bent axle.
Improve again, in addition to columned fuselage, the center of fuselage are provided with the perforation for allowing bent axle to pass through, bent axle is located in In the perforation at fuselage center, back is connected with support, and the sliding block quantity that ring set is externally provided with is N number of, and N is more than or equal to 2 certainly So number.
Improve again, center oilhole is provided with the bent axle, the bent axle lower end is equipped with spindle, and immerses and lubricating oil is housed Fuel tank in, fuel tank be arranged on fuselage below, spindle is cylindrical to be equipped with spiral fuel feeding shape line, and when spindle rotates, lubricating oil is sucked up The center oilhole of bent axle is supplied in the crepe cord of spindle.When rotating shaft rotates, lubricating oil is sucked up to the crepe cord of rotating shaft Movement parts are lubricated by the center oilhole of interior supply bent axle.
Technical scheme is used by the present invention solves above-mentioned further technical problem:A kind of multi-cylinder reciprocating pump, bag Power end component and fluid end component are included, the power end component uses power end structure as described above, the fluid end Component includes N number of, is respectively assembled at the excircle of power end component fuselage, N is more than or equal to 2 natural numbers.N is fluid end group The number of part, suitable fluid end number can be set according to being actually needed.
Improve again, the fluid end component includes the pump housing, valve group, plunger rod, and plunger channel is provided with the pump housing, and plunger rod is lived It is dynamic to be arranged in plunger channel, the apocenosis passage connected with plunger channel is additionally provided with the pump housing, valve group is arranged in apocenosis passage, The inner tip convex spherical shape of the plunger rod, coordinate on the sliding block concave spherical surface of power end component and can be slided in the range of Dynamic, plunger rod carries out 360 ° of slips under the positioning of upper keeper and lower keeper.
Finally improve, provided with incoming-stream manifold and discharge opeing manifold in the pump housing.
Compared with prior art, advantages of the present invention exists:Promote lower pulling plate to do reciprocal propulsion by bent axle to act, and then band When dynamic plunger stem moves reciprocatingly, this design can reduce energy consumption, reach energy-saving purpose;Pass through ball engagement plunger Bar and upper and lower pulling plate, the range of movement of the interior end motion of plunger rod is controlled, reduce the collision between plunger rod and upper and lower pulling plate, can have Effect reduces noise caused by work;Plunger rod reciprocating motion is synchronous with the motion of bent axle, passes through sliding block, upper pulling plate and lower pulling plate Plunger rod can be released can retract plunger rod again, and without other springs or rotary disk, structure is compacter, and noise is low, Efficiency high;Using the multi-cylinder reciprocating pump of this Power Component, the efficiency of pump is high, can pacify the drive device of power end such as motor Above power end, fluid end is centered around around power end, and whole pump body structure is compact, and operating noise is small.
Brief description of the drawings
Fig. 1 is the structural representation of multi-cylinder reciprocating pump in the embodiment of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
The power end component of reciprocating pump as shown in Figure 1, it is connected, drives for the plunger rod 3A with reciprocating pump Plunger rod 3A moves reciprocatingly, and the power end component includes columned fuselage 1, can be rotated under the effect of external actuating unit Bent axle 6, the center of fuselage 1 is provided with the perforation for allowing bent axle 6 to pass through, and bent axle 6 is located in the perforation at the center of fuselage 1, fuselage 1 Top is connected with support 2;Center oilhole is provided with bent axle 6, the lower end of bent axle 6 is equipped with spindle 7, and immerses and lubricating oil is housed Fuel tank 15 in, fuel tank 15 is arranged on the lower section of fuselage 1, and spindle 7 is cylindrical to be equipped with spiral fuel feeding shape line, is lubricated when spindle 7 rotates Oil is sucked up to the center oilhole of supply bent axle in the crepe cord of spindle 7;The axis of rolling is cased with outside the eccentric shaft 61 of the bent axle 6 17 are held, rolling bearing 17 is externally provided with ring set 20, and ring set 20 is fixedly arranged above pulling plate 26, and lower pulling plate 18 is fixed in the lower section of ring set 20, The inner side of upper pulling plate 26 and lower pulling plate 18 is assemblied in outside rolling bearing 17, and ring set 20 is externally provided with sliding block 21, reciprocating pump Plunger rod 3A inner tips offset with sliding block 21;The upper pulling plate 2) downside be provided with upper groove, the plunger of reciprocating pump Position corresponding to bar 3A is provided with upper locating slot, in upper groove and upper locating slot between be provided with keeper;The lower pulling plate 18 Upper side be provided with low groove, position corresponding to the plunger rod 3A of reciprocating pump is provided with lower locating slot, low groove and lower positioning Lower keeper is provided between in groove.
In the present embodiment, the upper groove, upper locating slot, low groove and lower locating slot are inner chamber into hemispheric annular Groove, the upper keeper and lower keeper are metal balls 24, and upper ball sleeve 25 is provided between upper keeper and upper groove;Institute State and lower ball sleeve 19 is provided between lower keeper and low groove.The upper pulling plate 26, lower pulling plate 18, oil is provided with sliding block 21 Hole.The top of the outer rolling bearing 17 of bent axle 6 is provided with balancing frame 31, and the upper end of balancing frame 31 is provided with oil storage tank, balancing frame 31 Center line with set rolling bearing 17 axle turn as bias.
In the present embodiment, the top of fuselage is connected with support, middle and fluid end interface position, and ensures liquid equipped with sliding sleeve It is oriented to during the plunger rod operation at power end, bottom is base, and on the basis of being fixed on, the top and the bottom of fuselage can be equipped with the end of bent axle two The bearing cap of positioning.The cylindrical of fuselage can install N number of fluid end respectively according to the requirement of cylinder number;The sliding block 21 that ring set 20 is externally provided with counts Measure to be N number of, N is more than or equal to 2 natural numbers.
The multi-cylinder reciprocating pump that the present embodiment provides, see also shown in Fig. 1, including power end component and fluid end group Part, the power end component use the power end component structure of foregoing description, and the fluid end component includes N number of, fills respectively The excircle of power end component fuselage 1 is fitted over, N is more than or equal to 2 natural numbers.Actuating unit uses motor 3.
The fluid end component includes pump housing 1A, valve group 2A, is provided with plunger channel, plunger rod in plunger rod 3A, pump housing 1A 3A is movably arranged in plunger channel, and the apocenosis passage connected with plunger channel is additionally provided with pump housing 1A, and valve group 2A is arranged on row In liquid passage, the inner tip convex spherical shape of the plunger rod 3A, coordinate on the concave spherical surface of sliding block 21 and can be carried out in the range of Slide, plunger rod 3A carries out 360 ° of slips under the positioning of upper keeper and lower keeper;Incoming-stream manifold 14A is provided with pump housing 1A With discharge opeing manifold 12A.
When motor 3 rotates, band dynamic crankshaft 6 rotates, and eccentric shaft 61 and then rotates together with, and is set in the outside of eccentric shaft 61 The inner ring of rolling bearing 17 also and then rotates, and then is together rotated with moving ring sleeve 20 and upper pulling plate 26 and lower pulling plate 18, upper pulling plate 26, Lower pulling plate 18, the rotation of ring set 20 and asynchronous turn of bent axle 6, the rotating speed of the rolling bearing 17 of bent axle 6 is synchronous with motor, ring set 20, Having to fasten on turnbuckle progress periphery between upper pulling plate 26, lower pulling plate 18 does not allow axle to loosen, when bent axle 6 rotates, by rolling Dynamic bearing 17 frictional force band moving ring sleeve 20 rotate, now plunger rod 3A it is reciprocating caused by component make pulling plate 26, Lower pulling plate 18 and ring set 20 carry out rotation, and the sliding block 21 for being attached to the outside of ring set 20 does not turn, and are carried out with plunger rod 3A sphere micro- Swing, upper and lower two metal balls 24 are positioned in plunger rod 3A concave ball surfaces, can make rotation, upper ball sleeve 25, lower ball Set 19 be spherical arrangement upper pulling plate 26, lower pulling plate 18 half slot in rotary movable, when bent axle 6 rotates, upper pulling plate 26, Lower pulling plate 18, ring set 20 carry out rotation, and sliding block 21, upper ball sleeve 25, lower ball sleeve 19 can be same when plunger rod 3A is moved back and forth Step motion, ibid pulling plate 26, lower pulling plate 18, ring set 20 are friction duplicate.Ball is limited in upper groove and low groove, limitation Plunger rod 3A circumferential movement, only do axial move forward and backward.The sliding block 21 of 0 ° of position releases plunger rod 3A, 180 ° of positions Upper pulling plate 26 and lower pulling plate 18 simultaneously the plunger rod 3A of 180 ° of opening positions is retracted.
The rotation of upper pulling plate 26, lower pulling plate 18, ring set 20 moves back and forth by the frictional force and plunger rod 3A of rolling bearing 17 When public power carry out rotation, speed is very slow, this just makes the noise and vibration of motion lower, operational efficiency raising.
The plunger rod 3A in 0 ° of orientation is toward during extrapolation, and valve group 2A liquid feed valve is closed, and tapping valve is opened, and medium discharge passes through pump Body 1A inner flow passage is discharged into discharge pipe 12A, completes a discharge process;Meanwhile the plunger rod 3A in 180 ° of orientation is inside Draw, valve group 2A liquid valve is closed, and liquid feed valve is opened, and medium is entered in pump housing 1A by incoming-stream manifold 14A and completes a suction Enter process.With the rotation of bent axle 6, plunger rod 3A inside and outside can be moved back and forth, and suction medium discharge medium so circulates progress, i.e., When another plunger of a plunger suction process therewith diametrically is discharge process.For example, six cylinders are three plungers It is suction process, the three of radial symmetric piece plunger is discharge process therewith.

Claims (10)

1. a kind of power end component of reciprocating pump, being connected for the plunger rod (3A) with reciprocating pump, plunger rod is driven (3A) moves reciprocatingly, it is characterised in that:The power end component includes the bent axle that can be rotated under the effect of external actuating unit (6) rolling bearing (17), is cased with outside the eccentric shaft (61) of the bent axle (6), rolling bearing (17) is externally provided with ring set (20), ring set (20) it is fixedly arranged above pulling plate (26), fixed lower pulling plate (18) below ring set (20), upper pulling plate (26) and lower pulling plate (18) Inner side is assemblied in rolling bearing (17) outside, and ring set (20) is externally provided with sliding block (21), and the plunger rod (3A) of reciprocating pump is internal Top offsets with sliding block (21);The downside of the upper pulling plate (26) is provided with upper groove, and the plunger rod (3A) of reciprocating pump is right The position answered is provided with upper locating slot, in upper groove and upper locating slot between be provided with keeper;The lower pulling plate (18) it is upper Side is provided with low groove, and position is provided with lower locating slot, low groove and lower locating slot corresponding to the plunger rod (3A) of reciprocating pump Lower keeper is provided between interior.
2. power end component according to claim 1, it is characterised in that:The upper groove, upper locating slot, low groove and under Locating slot be inner chamber into hemispheric annular groove, the upper keeper and lower keeper are metal balls (24).
3. power end component according to claim 2, it is characterised in that:It is provided between the upper keeper and upper groove upper Ball sleeve (25);Lower ball sleeve (19) is provided between the lower keeper and low groove.
4. power end component according to claim 3, it is characterised in that:The upper pulling plate (26), lower pulling plate (18), sliding block (21) oilhole is provided with.
5. power end component according to claim 1, it is characterised in that:Bent axle (6) the outer rolling bearing (17) it is upper Side is provided with balancing frame (31), and balancing frame (31) upper end is provided with oil storage tank, center line and the set rolling bearing of balancing frame (31) (17) axle is turned as bias.
6. power end component according to claim 1, it is characterised in that:Also include columned fuselage (1), fuselage (1) Center be provided with and allow bent axle (6) perforation for passing through, bent axle (6) is located in the perforation at fuselage (1) center, fuselage (1) top It is connected with support (2), sliding block (21) quantity that ring set (20) is externally provided with is N number of, and N is more than or equal to 2 natural numbers.
7. power end component according to claim 6, it is characterised in that:Center oilhole is provided with the bent axle (6), it is described Bent axle (6) lower end is equipped with spindle (7), and immerses in the fuel tank (15) equipped with lubricating oil, and fuel tank (15) is arranged under fuselage (1) Side, spindle (7) is cylindrical to be equipped with spiral fuel feeding shape line, and when spindle (7) rotates, lubricating oil is sucked up to the crepe cord of spindle (7) The center oilhole of interior supply bent axle.
8. a kind of multi-cylinder reciprocating pump, including power end component and fluid end component, it is characterised in that:The power end component Using the power end component described in claim 7, the fluid end component includes N number of, is respectively assembled at power end component machine The excircle of body (1), N are more than or equal to 2 natural numbers.
9. multi-cylinder reciprocating pump according to claim 8, it is characterised in that:The fluid end component includes the pump housing (1A), valve group (2A), plunger rod (3A), the pump housing (1A) is interior to be provided with plunger channel, and plunger rod (3A) is movably arranged on plunger channel It is interior, the apocenosis passage connected with plunger channel is additionally provided with the pump housing (1A), valve group (2A) is arranged in apocenosis passage, the plunger The inner tip of bar (3A) is convex spherical shape, coordinates on the sliding block concave spherical surface of power end component and can carry out within the specific limits Slide, plunger rod (3A) carries out 360 ° of slips under the positioning of upper keeper and lower keeper.
10. multi-cylinder reciprocating pump according to claim 9, it is characterised in that:Provided with feed liquor in the pump housing (1A) Manifold (14A) and discharge opeing manifold (12A).
CN201610521030.6A 2016-07-05 2016-07-05 A kind of power end component of reciprocating pump and the multi-cylinder reciprocating pump using the component Active CN106121947B (en)

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CN108561286A (en) * 2018-03-14 2018-09-21 宁波合力机泵股份有限公司 A kind of oil field water injection wellhead individual well direct-filling type augmented injection pump

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CN105715473A (en) * 2016-04-01 2016-06-29 郑州科技学院 Multi-cylinder high-pressure radial plunger pump
CN205744325U (en) * 2016-07-05 2016-11-30 宁波合力机泵股份有限公司 The power end component of a kind of reciprocating pump and multi-cylinder reciprocating pump

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CN101876302A (en) * 2010-06-23 2010-11-03 宁波运星机械制造有限公司 Multi-cylinder reciprocating pump
CN105715473A (en) * 2016-04-01 2016-06-29 郑州科技学院 Multi-cylinder high-pressure radial plunger pump
CN205744325U (en) * 2016-07-05 2016-11-30 宁波合力机泵股份有限公司 The power end component of a kind of reciprocating pump and multi-cylinder reciprocating pump

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