A kind of airfield runway glue and preparation method thereof
Technical field
The invention belongs to building material fields, and in particular to a kind of for airfield runway, the runway rubber of ramp surface application.
Background technology
Airfield runway or slideway are typically in runway or the envelope coating of the asphalt surface of slideway, for delaying pitch old
Change, the quality and appearance for keeping bituminous paving outstanding.Runway or slideway bituminous paving are a kind of typical matrix porosity knots
Structure, there are a large amount of connectivity gaps for road surface inside, form abundant draining network, due to its characteristics of macro-pore, rainwater or sundries
Long-term to corrode, road surface will appear different degrees of damage.Runway or slideway bituminous paving are laid with asphalt, from roadbed to
Last time is laid with base, face layer, water-proof tack coat, and using rubber asphalt synchronous surface dressing, pitch sprinkling amount is about face layer
1.5kg/m2.Water-proof tack coat can use one layer of envelope coating that the spraying of airfield runway glue is very thin.
In general, runway rubber is matrix with high temperature refinery pitch, the mixed rubber of addition mineral filler, heat and catalyst are sprayed onto
Tough and tensile, durable, flexible envelope coating is formed on bituminous paving.The layer has barrier properties, grease proofness, anti-chemical substance (winter
Airfield runway uses deicing salt, need to ensure that road surface is not damaged), non-skid property.
Patent CN200410070053.7 uses the elastic permeable road surface considered to be worth doing comprising waste polyurethane, patent
CN201010132668.3 proposes a kind of waterproof pavement structure.These prior arts generally use polyurethane or pitch as waterproof
Sealing.As organic material, kind substance all extremely with however the runway or slideway of machine factory are often subject to the rubber pulley told
Friction, solarization, unrestrained machine oil or fuel etc. require fireproof high.
Invention content
For the shortcoming of this field, the present invention proposes a kind of environmental protection and non-ignitable airfield runway glue.
Second object of the present invention is to propose the preparation method of the airfield runway glue.
Third object of the present invention is to propose the application of the airfield runway glue.
To achieve the purpose of the present invention, specific technical solution is:
A kind of airfield runway glue comprising the raw material of following mass parts:30 parts of melamine resin, bonding agent 15~
25 parts, 8~15 parts of elastomer, 0~2 part of thickener, 30~60 parts of wear-resistant material, 5~15 parts of conjunctiva agent, 0-10 parts of pigment.
Wherein, the elastomer is in acrylic emulsion, thermoplastic elastomer (TPE), isophorone diisocyanate (IPDI)
It is a kind of.
Wherein, the bonding agent is the polyacrylate dispersion that molecular weight is 2000-10000, and the thickener is carboxylic first
Base sodium cellulosate, carboxyethyl cellulose, hydroxyethyl cellulose (HEC), hydroxypropyl methyl cellulose, hydroxymethyl starch, casein
In it is one or more;
The bonding agent that the present invention selects, the polyacrylate dispersion of 4000 or more preferred molecular weight, not only there is cementability
Can and because foring fine and close film on bituminous paving, the corrosion resisting property on road surface can be improved.
Wherein, the wear-resistant material be calcium carbonate, glass powder, titanium dioxide, white carbon (silica), montmorillonite, ceramic powder,
It is one or more in quartz sand, schmigel.
Preferably, the wear-resistant material is the combination of 1 part of calcium carbonate, 30~50 parts of 1 part of glass powder and rutile type titanium white.
Mass parts of the present invention are the common mass unit of those skilled in the art, such as can be gram, kilogram,
Ton, or for the easy to operate mass unit made by oneself.In the same formula, the unit mass that " part " indicates is identical.
Glass powder is a kind of easy sanding anti-zoned high transparency powder, and average grain diameter is between 2~5 microns, therefore point having had
Property is dissipated, coating is used for, can enhance the transparency, result of prevention is preferable in coating.Present inventor compares by multiple,
It is preferred that with glass powder and calcium carbonate mixed in equal amounts, the wearability of runway rubber is not only increased, and be heated to 100~500 DEG C
When, froth bed is formed, the non-ignitable performance of runway is effectively improved.
Wherein, the conjunctiva agent is chlorine partial emulsion or styrene-acrylic emulsion.Chlorine partial emulsion is vinyl chloride-vinylidene chloride copolymer breast
Liquid, styrene-acrylic emulsion are latex of copolymer in cinnamic acrylic ester.In the runway rubber system of the application, chlorine partial emulsion has more
Good compatibility.
The pigment is the coating system pigment of routine, such as iron oxide red, iron oxide yellow, iron oxide black, four oxidations
One or more of three-iron, ferric trichloride, copper chloride, cobalt chloride or copper sulphate.
The airfield runway glue, it is preferable that include the raw material of following mass parts:30 parts of melamine resin glues
Connect 20 parts of agent, 8~10 parts of elastomer, 1 part of thickener, 50~60 parts of wear-resistant material, 10 parts of conjunctiva agent.
A kind of preparation method of airfield runway glue is by melamine resin, polyacrylate dispersion, conjunctiva agent
Mixing, after being warmed to 40~50 DEG C be added anticorrodent, elasticator (elasticizer), thickener stirring 10~after twenty minutes again plus wear-resistant material, filler,
Conjunctiva agent keeps temperature and stirs 10~20 minutes.
Further, it after wear-resistant material, filler, conjunctiva agent are added, keep temperature and adds pigment after stirring 15 minutes, stir
It mixes uniformly.
Airfield runway glue of the present invention airfield runway, slideway external coating in application.The method of application is excellent
Spraying is selected, coating layer thickness can be 3-10mm.Spraying 2-5 times, carries out next layer of spraying after first layer is absolutely dry.
Beneficial effects of the present invention are:
Airfield runway glue proposed by the present invention, non-ignitable performance reach level-one fire-protection standard, 500 DEG C of high temperature resistant, low temperature -120
℃.Rigid flexible system, it is ageing-resistant, nontoxic, life time is long, it is fire prevention, waterproof, corrosion-resistant.
The surface being laid with airfield runway glue proposed by the present invention, increases force of rolling friction, has the function of dust-proof sand.
Specific implementation mode
Following embodiment should not be taken to limit the scope of the present invention for illustrating the present invention.In embodiment, such as without especially
Illustrate, means used are this field conventional technical means.
Polyacrylate dispersion molecular weight 3000 in raw material, solid content >=50% are purchased from the new photoinitiator chemical company in Hebei Hengshui.
3250 mesh of particle size of glass powder.
Other raw materials are convenient source purchased in market.
Embodiment 1:
The raw material group that the present embodiment prepares airport runway rubber becomes:
Project |
Material name |
Mass fraction |
Resin |
Melamine resin |
30 |
Bonding agent |
Polyacrylate dispersion |
20 |
Elasticator (elasticizer) |
Acrylic emulsion |
10 |
Thickener |
Sodium carboxymethylcellulose |
1 |
Wear-resistant material |
Calcium carbonate, glass powder 1:1 |
40 |
Filler |
Rutile titanium white powder (500 mesh) |
15 |
Conjunctiva agent |
Chlorine partial emulsion |
10 |
Pigment |
|
0 |
The method of preparation:Be added when resin, bonding agent, elasticator (elasticizer), thickener are warmed to 45 DEG C anticorrodent, elasticator (elasticizer),
Thickener, stirring add wear-resistant material, filler, conjunctiva agent again after 15 minutes, after stirring 15 minutes to obtain the final product.Product is evenly dispersed, stands
One month not stratified.
Asphalt test block:It is made of grading AC-20 mineral aggregates and 70# pitches, thickness 70mm.Surface spraying 3mm is thick
The runway rubber of embodiment 1 sprays two layers altogether, and 40min is i.e. dry after first layer spraying, and the absolutely dry time is 4h after second layer spraying.
Salt spray test:It is 2% that area is peeled off after 72 hours.
Wear-resisting property:It can bear the scraping of 10,000 times or more metal plugs.
Embodiment 2:
The raw material group that the present embodiment prepares airport runway rubber becomes:
Project |
Material name |
Mass fraction |
Resin |
Melamine resin |
30 |
Bonding agent |
Polyacrylate dispersion |
20 |
Elasticator (elasticizer) |
Acrylic emulsion |
10 |
Thickener |
Hydroxymethyl starch |
1 |
Wear-resistant material |
Calcium carbonate, glass powder mass ratio 1:1 |
40 |
Filler |
Rutile titanium white powder |
15 |
Conjunctiva agent |
Chlorine partial emulsion |
8 |
Pigment |
Iron oxide red |
5 |
The method of preparation:Be added when resin, bonding agent, elasticator (elasticizer), thickener are warmed to 45 DEG C anticorrodent, elasticator (elasticizer),
Thickener, stirring add wear-resistant material, filler, conjunctiva agent, stirring that pigment is added after 15 minutes, stirs evenly again after 15 minutes to obtain the final product.
Asphalt test block:It is made of grading AC-20 mineral aggregates and 70# pitches, thickness 70mm.Surface spraying 3mm is thick
The runway rubber of the present embodiment sprays two layers altogether, and 50min is i.e. dry after first layer spraying, and the absolutely dry time is 4h after second layer spraying.
Salt spray test:It is 3% that area is peeled off after 72 hours.
Wear-resisting property:It can bear the scraping of 10,000 times or more metal plugs.
Embodiment 3:
The raw material group that the present embodiment prepares airport runway rubber becomes:
Project |
Material name |
Mass fraction |
Resin |
Melamine resin |
30 |
Bonding agent |
Polyacrylate dispersion |
20 |
Elasticator (elasticizer) |
IPDI |
8 |
Thickener |
Sodium carboxymethylcellulose |
1 |
Wear-resistant material |
Calcium carbonate, glass powder mass ratio 1:1 |
45 |
Filler |
Rutile titanium white powder |
15 |
Conjunctiva agent |
Chlorine partial emulsion |
10 |
Pigment |
Iron oxide yellow |
5 |
Preparation method is the same as embodiment 2.
Asphalt test block:It is made of grading AC-20 mineral aggregates and 70# pitches, thickness 70mm.Surface spraying 3mm is thick
The runway rubber of the present embodiment sprays two layers altogether, and 50min is i.e. dry after first layer spraying, and the absolutely dry time is 4h after second layer spraying.
Salt spray test:It is 3% that area is peeled off after 72 hours.
Wear-resisting property:It can bear the scraping of 10,000 times or more metal plugs.
Embodiment 4:
The raw material group that the present embodiment prepares airport runway rubber becomes:
The preparation method is the same as that of Example 1.
Asphalt test block:It is made of grading AC-20 mineral aggregates and 70# pitches, thickness 70mm.Surface spraying 3mm is thick
The runway rubber of the present embodiment sprays two layers altogether, and 60min is i.e. dry after first layer spraying, and the absolutely dry time is 5h after second layer spraying.
Salt spray test:It is 6% that area is peeled off after 72 hours.
Wear-resisting property:It can bear the scraping of 8,000 minor metal wire brush.
Experimental example:
According to existing People's Republic of China (PRC) GB 8624-2006《Construction material and product burns grading performance》A grades mark
The fire resistance property of quasi- test product
2 pieces of the asphalt sample (totally 6 pieces) of each Example 1-4 coatings, laboratory apparatus are that JCB-2 building materials are non-ignitable
Property trial furnace.Average temperature rising △ T are 50 DEG C in stove;Test result is:Sample mean mass loss rate≤50%.Burning time
Test result is shown in Table 1.
Table 1:Sample flame test result
|
Burning time min |
Smoke density |
Oxygen index (OI) |
Embodiment 1 |
15 |
72 |
53 |
Embodiment 2 |
12 |
71 |
50 |
Embodiment 3 |
13 |
72 |
55 |
For sample when being heated to 100~500 DEG C, surface forms froth bed, effectively completely cuts off open fire, plays anti-flaming effect
Fruit.
Friction coefficient:The paved surface layer on roadbed, then asphalt mixture, sprays the runway of embodiment 1-3 after 3mm
Glue, MHT6032-2003 airfield runway friction coefficient testing cars measure friction coefficient, and result is:It is laid with 1 runway rubber of embodiment
0.066,2 runway rubber 0.065 of embodiment, 3 runway rubber 0.059 of embodiment.
Although above the present invention has made detailed description, on the basis of the present invention, some can be made to it and repaiied
Change or improve, this will be apparent to those skilled in the art.Therefore, institute without departing from theon the basis of the spirit of the present invention
The these modifications or improvements done, belong to the scope of protection of present invention.