CN106117479A - Utilize the manufacture method of bisphenol-A by-product synthetic epoxy resin firming agent - Google Patents

Utilize the manufacture method of bisphenol-A by-product synthetic epoxy resin firming agent Download PDF

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Publication number
CN106117479A
CN106117479A CN201610618092.9A CN201610618092A CN106117479A CN 106117479 A CN106117479 A CN 106117479A CN 201610618092 A CN201610618092 A CN 201610618092A CN 106117479 A CN106117479 A CN 106117479A
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China
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product
bisphenol
temperature
epoxy resin
hour
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CN201610618092.9A
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Chinese (zh)
Inventor
金戈
高晨
朱胜仙
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Nantong Xingchen Synthetic Materials Co Ltd
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Nantong Xingchen Synthetic Materials Co Ltd
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Priority to CN201610618092.9A priority Critical patent/CN106117479A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G14/00Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00
    • C08G14/02Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes
    • C08G14/04Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols
    • C08G14/06Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols and monomers containing hydrogen attached to nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Epoxy Resins (AREA)
  • Phenolic Resins Or Amino Resins (AREA)

Abstract

The invention discloses a kind of manufacture method utilizing bisphenol-A by-product synthetic epoxy resin firming agent, including: the bisphenol-A by-product mixed phenol of 1moL is put in reactor by (1), carries out dripping 0.65 2.30moL ethylenediamine and carry out reacting 0.5 2 hours between 20~60 DEG C;(2) at a temperature of 40~55 DEG C, put into 0.5 2.5moL paraformaldehyde solid in batches, fed intake in 0.5 4.5 hours complete, maintain 0.5 3.5 hours at a temperature of 45 75 DEG C after feeding intake;(3) maintain the water that Bi Jinhang heating recovered under reduced pressure reaction generates, recovered temperature≤70 DEG C/more than 0.086Mpa, the water of recovery, recycle after carrying out content analysis;(4) recovery is finished, and regulates viscosity with tributyl phosphate, then maintains 0.5 2 hours;(5) remaining complete, cold filtration blowing is packed, and obtains phenol aldehyde modified amine finished product.The inventive method is easy, good product performance.

Description

Utilize the manufacture method of bisphenol-A by-product synthetic epoxy resin firming agent
Technical field
The present invention relates to the manufacture method of a kind of synthetic epoxy resin firming agent.
Background technology
Produced by-product (mixed phenol) when bisphenol-A by-product refers to produce bisphenol-A, by bisphenol-A isomer, fragrance list Unit's phenol, the fragrance composition such as dihydric phenol, aromatic polycarboxylic phenol.Generally bisphenol-A by-product (mixed phenol) is centralized recovery use for sale In making phenolic resin, never have preferable solution for processing this by-product, need the most especially to spend to burn Burn.
Summary of the invention
It is an object of the invention to provide that a kind of method is easy, good product performance utilize bisphenol-A by-product synthesizing epoxy The manufacture method of resin curing agent.
The technical solution of the present invention is:
A kind of manufacture method utilizing bisphenol-A by-product synthetic epoxy resin firming agent, is characterized in that: include following step Rapid:
(1) the bisphenol-A by-product mixed phenol of 1moL is put in reactor, carry out dripping 0.65-between 20~60 DEG C 2.30moL ethylenediamine carries out reaction 0.5-2 hour;
(2) at a temperature of 40~55 DEG C, 0.5-2.5moL paraformaldehyde solid is put in batches, in 0.5-4.5 hour Feed intake complete, maintain 0.5-3.5 hour at a temperature of 45-75 DEG C after feeding intake;
(3) water that maintenance Bi Jinhang heating recovered under reduced pressure reaction generates, more than recovered temperature≤70 DEG C/-0.086Mpa, The water reclaimed, recycles after carrying out content analysis;
(4) recovery is finished, and regulates viscosity with tributyl phosphate, then maintains 0.5-2 hour;
(5) remaining complete, cold filtration blowing is packed, and obtains phenol aldehyde modified amine finished product.
The present invention uses bisphenol-A by-product (mixed phenol), primary amine (ethylenediamine, hexamethylene diamine) and the paraformaldehyde (degree of polymerization 20-40, compare solution formaldehyde for can reduce discharge of wastewater 2/3) etc. raw material to manufacture phenol aldehyde modified amine (epoxy resin cure Agent).This epoxy curing agent and epoxy resin with the use of, have that abnormal smells from the patient is low, nontoxic, cheap, can be quick under low temperature Solidification, also can form closely knit excellent film, anticorrosion and the mechanicalness advantage such as preferably, and these product right and wrong at moist surface Inflammable thing transport is more convenient.This firming agent is to make epoxide coal bituminous coating and the ideal material of anticorrosive paint, extensively It is applied to the anticorrosive paints such as thermoelectricity chimney inside and outside wall, port equipment, bridge, steel pipe;Patching material is made in civil construction field; Adhesive used by ferrum-plastics etc..
The classical production process of phenol aldehyde modified amine (epoxy curing agent): be usually by phenol, liquid formaldehyde and second two Amine is through Mannich reaction (Mannich reacts, and is called for short Man reaction), more i.e. can get phenol aldehyde modified amine (ring through suitable process Epoxy resins firming agent).Phenol aldehyde modified amine (epoxy curing agent) high comprehensive performance manufactured by the method, but market price Higher, and in process of production owing to more waste water can be produced after using liquid formaldehyde reaction, affect environment, do not meet environmental protection Requirement, additionally this product contains certain solvent so that volatizable material is more, affects the safety of Product transport.Use bisphenol-A By-product (mixed phenol) adds phosphoric acid after primary amine (ethylenediamine, hexamethylene diamine) and paraformaldehyde (degree of polymerization 20-40) synthesis Phenol aldehyde modified amine (epoxy curing agent) combination property that tributyl obtains after carrying out latting drown with tradition phenol, liquid formaldehyde with Equally, the waste water produced in production process is traditional method to the phenol aldehyde modified amine (epoxy curing agent) that ethylenediamine manufactures 2/3, and tributyl phosphate is relatively stable the most volatile, does not affect environment, and solidfied material anticorrosion is excellent, exothermic peak is low, is difficult to implode, Product surface is bright and clean smooth, good mechanical performance.
Finished product technical specification and analysis
1) phenol aldehyde modified amine (epoxy curing agent) technology quality index such as following table.
Table 1: resin finished product technical specification
Project Quality index
Outward appearance Brownish red transparency liquid
Amine number, mgKOH/g ≤520
Viscosity, mPa.S ≤2500
2) phenol aldehyde modified amine (epoxy curing agent) antiseptic property and water absorption rate tables of data
With bisphenol A type epoxy resin 0164/618 (E-51) and 5034A weight ratio 4:1 25 DEG C/24h solidfied material test (knot Fruit is shown in Table 2).
Table 2:
◎: size or weight have almost no change, also almost without the change of physical property.△: can necessarily be corroded.
Zero: size or weight change, the change in terms of physical property is less.×: can suffer erosion.
Note: epoxy curing agent (phenol aldehyde modified amine) synthesized in 5034A firming agent i.e. the application
3) pliability is higher, this new modified pnenolic aldehyde amine hardener product relatively traditional product have preferable mechanical property and Toughness is higher, and concrete condition is as shown in Figure 1.
Table 3: product of the present invention compares with traditional product partial properties
Note: 1. this experiment is based on bisphenol A type epoxy resin 0164 (E-51), and condition of cure is epoxy resin: solidification Agent is 4:1,40 DEG C;Test apparatus is epoxy resin cure instrument.
The most 1. ML minimum torque;MH high torque;Tg minimum torque rose for 0.1 corresponding time;
Product of the present invention with tradition modified phenolic amine hardener T-31 compared with in whole solidification process curing rate more flat Slow, exothermic peak is not violent, can reach peak torque and toughness is preferable, and the process of whole solidification determines use, and I takes charge of new modified The product appearance of pnenolic aldehyde amine hardener solidification is smooth, and curing performance is excellent.
4) bisphenol-A by-product (mixed phenol) and the mol ratio of paraformaldehyde, if bisphenol-A by-product (mixed phenol) large percentage Time, phenol aldehyde modified amine (epoxy curing agent) fragility is the biggest, therefore bisphenol-A by-product (mixed phenol) and paraformaldehyde Mol ratio is between 1:0.5-2.5mol.
5) bisphenol-A by-product (mixed phenol) and ethylenediamine, the mol ratio of hexamethylene diamine, if bisphenol-A by-product (mixed phenol) with Ethylenediamine, hexamethylene diamine mol ratio less time, the molecular weight of phenol aldehyde modified amine (epoxy curing agent) epoxy resin is corresponding the most relatively Greatly, viscosity increases accordingly, can be decreased obviously with the solidification rate of epoxy resin, cause application difficult.Therefore bisphenol-A by-product (mixed phenol) is preferred little over amount with the mol ratio of ethylenediamine, hexamethylene diamine, typically at 1:0.65-2.3mol.
6) this new modified pnenolic aldehyde amine hardener contains a certain amount of tributyl phosphate so that this product need not as passing The modified phenolic amine hardener of system equally adds ethanol, also makes this product can be accredited as non-dangerous article so that whole product Transporting more convenient, traffic expense is relatively low.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is that product of the present invention compares schematic diagram with tradition T-31 firming agent mechanical property.
Detailed description of the invention
A kind of manufacture method utilizing bisphenol-A by-product synthetic epoxy resin firming agent, comprises the following steps:
(1) the bisphenol-A by-product mixed phenol of 1moL is put in reactor, carry out dripping 0.65-between 20~60 DEG C 2.30moL ethylenediamine carries out reaction 0.5-2 hour;
(2) at a temperature of 40~55 DEG C, 0.5-2.5moL paraformaldehyde solid is put in batches, in 0.5-4.5 hour Feed intake complete, maintain 0.5-3.5 hour at a temperature of 45-75 DEG C after feeding intake;
(3) maintain the water that Bi Jinhang heating recovered under reduced pressure reaction generates, more than recovered temperature≤70 DEG C/-0.086Mpa, return The water received, recycles after carrying out content analysis.
(4) recovery is finished, and cools down middle control analysis technical specification, after qualified, regulates viscosity with tributyl phosphate, to viscosity (mPa.S)≤2500, then maintain 0.5-2 hour.
(5) remaining complete, cold filtration blowing is packed.Obtain phenol aldehyde modified amine (epoxy curing agent) finished product.Finished product divides Analysis checks epoxy curing agent product routinely to carry out.
Concrete application examples can be shown in table below (consumption in table below is mass fraction):
Example 1
Material name 1 2 3 4
Mixed phenol 395 282 376 517
Paraformaldehyde 316 180 300 83
Ethylenediamine 165 414 240 215
Tributyl phosphate 70 70 74 65
Example 2
Material name 1 2 3 4
Mixed phenol 517 508 470 342
Paraformaldehyde 91 114 105 219
Ethylenediamine 248 260 270 327
Tributyl phosphate 69 71 68 71
Example 3 such as following table:
Example 3
Material name 1 2 3 4
Mixed phenol 423 342 339 329
Paraformaldehyde 135 164 249 189
Ethylenediamine 270 327 281 399
Tributyl phosphate 67 67 70 73
Example 4 such as following table:
Example 4
Example 5 such as following table:
Example 5
Material name 1 2 3 4 5 6 7 8 9
0164/618(E-51) 75 80 72 65 78 72 70 75 75
Benzyl alcohol glycidyl ether 3692 5 2
Furane resins 25 20 28 30 20 28 30 25 25
The phenol aldehyde modified amine of 5034A (ethylenediamine) 28 25 25 25 25
The phenol aldehyde modified amine of 5035A (hexamethylene diamine) 35 35
Tradition T-31 firming agent 25 25
Hardness SD 77 75 77 78 79 80 80 79 77
Excellent product performance.

Claims (1)

1. utilize a manufacture method for bisphenol-A by-product synthetic epoxy resin firming agent, it is characterized in that: comprise the following steps:
(1) the bisphenol-A by-product mixed phenol of 1moL is put in reactor, carry out dripping 0.65-between 20~60 DEG C 2.30moL ethylenediamine carries out reaction 0.5-2 hour;
(2) at a temperature of 40~55 DEG C, put into 0.5-2.5moL paraformaldehyde solid in batches, fed intake in 0.5-4.5 hour Complete, maintain 0.5-3.5 hour at a temperature of 45-75 DEG C after feeding intake;
(3) water that maintenance Bi Jinhang heating recovered under reduced pressure reaction generates, more than recovered temperature≤70 DEG C/-0.086Mpa, recovery Water, recycles after carrying out content analysis;
(4) recovery is finished, and regulates viscosity with tributyl phosphate, then maintains 0.5-2 hour;
(5) remaining complete, cold filtration blowing is packed, and obtains phenol aldehyde modified amine finished product.
CN201610618092.9A 2016-08-01 2016-08-01 Utilize the manufacture method of bisphenol-A by-product synthetic epoxy resin firming agent Pending CN106117479A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112898516A (en) * 2019-12-03 2021-06-04 南通星辰合成材料有限公司 Phenolic aldehyde modified amine and preparation method thereof
CN115386092A (en) * 2022-08-11 2022-11-25 金发科技股份有限公司 Epoxy resin modified polyformaldehyde, polyformaldehyde composition, and preparation method and application thereof

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Publication number Priority date Publication date Assignee Title
CN101319042A (en) * 2007-06-08 2008-12-10 上海美东生物材料有限公司 Low-viscosity cardanol solidifying agent of epoxy resin and preparation method thereof
CN101508764A (en) * 2009-03-13 2009-08-19 胡高平 High-performance pnenolic aldehyde amine hardener for epoxy resin and preparation thereof
CN104744653A (en) * 2015-04-01 2015-07-01 南通星辰合成材料有限公司 Method for synthesizing epoxy curing agent from bisphenol propane by-products

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101319042A (en) * 2007-06-08 2008-12-10 上海美东生物材料有限公司 Low-viscosity cardanol solidifying agent of epoxy resin and preparation method thereof
CN101508764A (en) * 2009-03-13 2009-08-19 胡高平 High-performance pnenolic aldehyde amine hardener for epoxy resin and preparation thereof
CN104744653A (en) * 2015-04-01 2015-07-01 南通星辰合成材料有限公司 Method for synthesizing epoxy curing agent from bisphenol propane by-products

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112898516A (en) * 2019-12-03 2021-06-04 南通星辰合成材料有限公司 Phenolic aldehyde modified amine and preparation method thereof
CN112898516B (en) * 2019-12-03 2023-05-12 南通星辰合成材料有限公司 Phenolic aldehyde modified amine and preparation method thereof
CN115386092A (en) * 2022-08-11 2022-11-25 金发科技股份有限公司 Epoxy resin modified polyformaldehyde, polyformaldehyde composition, and preparation method and application thereof
CN115386092B (en) * 2022-08-11 2023-12-15 金发科技股份有限公司 Epoxy resin modified polyformaldehyde, polyformaldehyde composition, and preparation method and application thereof

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Application publication date: 20161116