CN106117012A - A kind of separation and recovery method of fermentation liquid electrodialysis desalination dense room liquid - Google Patents

A kind of separation and recovery method of fermentation liquid electrodialysis desalination dense room liquid Download PDF

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CN106117012A
CN106117012A CN201610450527.3A CN201610450527A CN106117012A CN 106117012 A CN106117012 A CN 106117012A CN 201610450527 A CN201610450527 A CN 201610450527A CN 106117012 A CN106117012 A CN 106117012A
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liquid
solid
crystallization
crystalline mother
magma
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CN106117012B (en
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石国柱
杨德华
张赟
方建军
罗吉安
刘宾
酆华
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Suzhou Suzhen Biological Engineering Co Ltd
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Suzhou Suzhen Biological Engineering Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D5/00Sulfates or sulfites of sodium, potassium or alkali metals in general
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/41Preparation of salts of carboxylic acids

Abstract

The separation and recovery method of the present invention a kind of fermentation liquid electrodialysis desalination dense room liquid, mainly concentrated for the first time by dense for electrodialysis room liquid, the first step crystallizes, magma first step solid-liquid separation, second step crystallization after the first crystalline mother solution cooling, magma second step solid-liquid separation, second crystalline mother solution concentrates, 3rd step crystallization, magma the 3rd step solid-liquid separation, the 4th step crystallization after the 3rd crystalline mother solution cooling, magma the 4th step solid-liquid separation, the 4th crystalline mother solution electrodialysis secondary desalination.This method can effectively process the salt in the liquid of electrodialysis dense room, obtains sodium sulfate and the succinic acid nano-crystal body of higher degree, and reclaims 1,3 propylene glycol in the liquid of dense room, by 95%, the yield of electrodialysis desalination operation 1,3 propylene glycol is brought up to 98%.

Description

A kind of separation and recovery method of fermentation liquid electrodialysis desalination dense room liquid
Technical field
The invention belongs to biological chemical field, be specifically related to the electrodialysis desalination of Production of 1,3-Propanediol by Fermentation Method process Technique and high content of salt, the processing method of high-COD waste water.
Background technology
1,3-PD is the important source material of many synthetic reactions, especially as producing polyester PTT (poly terephthalic acid Propylene glycol ester) and the monomer of polyurethane.Compared with chemical method synthesis, the advantage of Production of 1,3-Propanediol by Fermentation Method is selectivity Height, operating condition is gentle, and raw material is renewable etc., has the most become the focus that domestic and international researcher is paid close attention to.But, in micro-life During thing Production of 1,3-Propanediol by Fermentation Method, bacterial metabolism produces while 1,3-PD, also produce succinic acid, acetic acid, The organic acid such as lactic acid, the ammonium ion being used as in the ammonium sulfate in nitrogen source in addition in fermentation medium is consumed, and fermentation liquid pH value reduces, In order to the pH value maintaining fermentation liquid is neutral, in sweat, by pH robot control system(RCS) toward auto-feeding NaOH solution in fermentation liquid, Make to ferment lower tank time, the salt content in fermentation liquid is up to 2-3%.
The method of the 1,3-PD in current isolated and purified fermentation liquid mainly has two kinds, and first method is without de- Salt, is retained in salt in material, i.e. uses the material that filtration sterilization, thickening etc. are first readily able to separate from fermentation liquid system Separating, then 1,3-PD is extracted from saline solution system by the step such as distillation, rectification.The magnificent biology in Zhangjiagang Materials Co., Ltd proposes a kind of method (patent CN101891591A) extracting 1,3-PD from fermentation liquid, this patent Proposing to add glycerol in fermentation liquid (or the fermentation liquid after concentrated dehydration) prevents the salt-pepper noise in fermentation liquid from separating out, then By techniques such as evaporation, rectification, 1,3-propylene glycol is extracted from fermentation liquid.Second method is by first after filtration sterilization Salt is separated from fermentation liquid, then the fermentation liquid after desalination is carried out isolated and purified, extract 1,3-PD therein.Clearly The Wang Xiaolin of Hua Da proposes the electroosmose process desalinating process (patent CN1522997A) for 1,3-PD fermentation liquid, lake All rivers run into sea that biological engineering company limited proposes a kind of heterogeneous membrane electrodialysis desalination work for 1,3-propanediol fermentation liquor in south Skill (patent CN101298409A), the proposition of the method makes 1,3-PD fermentation liquid electrodialysis desalination cost be substantially reduced, Promote electric dialysis desalinating process in the industrial applications in this field.
1,3-PD fermentation liquid is after electrodialysis desalination, and salt content is reduced to 0.1~0.5%, enters downstream process and enters One step is isolated and purified, and in desalination processes, the zwitterion in fermentation liquid enters dense room liquid through ion exchange membrane respectively so that Salt content in the liquid of dense room is up to 5~15%, possibly together with the 1,3-PD come because of concentration difference diffusion in the liquid of the denseest room, and 1, The infiltration capacity of ammediol accounts for 5~10% of 1,3-propylene glycol in fermentation liquid.The COD of this dense room liquid is up to 70000mg/L, directly Processing as waste water, expense is high, but also cannot reclaim 1,3-PD therein.
Crystallization is the desalting technology of a kind of routine, also has document report to use crystal desalination technology to send out for 1,3-PD The extraction of ferment liquid.The Liu Dehua of Tsing-Hua University proposes a kind of toward interpolation mineral acid in 1,3-PD fermentation liquid, by fermentation liquid In acylate convert organic acid and inorganic salt after, the method (patent No. that inorganic acid salt crystallization is separated CN101033171A).This patent has good effect for the inorganic acid salt in separation and fermentation liquid, but substantial amounts of organic acid is the most residual Stay in fermentation liquid, affect follow-up distillation, distillation operation.
The fractional crystallization technique that the present invention proposes can organic by the liquid of 1,3-propanediol fermentation liquor electrodialysis desalination dense room Salt and inorganic salt crystallization respectively, and crystalline mother solution is carried out secondary electrodialysis desalination, to reclaim 1,3-PD therein. Not only solve the problem that electrodialysis dense room liquid waste water processing cost is high, also improve electrodialysis desalination process 1,3-PD and receive Rate.
Summary of the invention
It is an object of the invention to provide a kind of separation and recovery by 1,3-propanediol fermentation liquor electrodialysis desalination dense room liquid Method, receives the variation tendency of solubility with temperature in aqueous for sodium sulfate and succinic acid in the liquid of electrodialysis dense room and differs The characteristic caused, it is proposed that the method for fractional crystallization, receives sodium sulfate, succinic acid and sodium acetate Crystallization Separation respectively, finally obtains Crystalline mother solution remove remaining salt by electrodialysis again after, enter downstream process reclaim 1,3-PD therein.
Above-mentioned purpose is achieved through the following technical solutions.
The separation and recovery method of a kind of fermentation liquid electrodialysis desalination dense room liquid, mainly by the denseest for dense for electrodialysis room liquid Contracting, first step crystallization, magma first step solid-liquid separation, second step crystallization after the first crystalline mother solution cooling, magma second step solid-liquid Separating, the second crystalline mother solution concentrates, the 3rd step crystallization, magma the 3rd step solid-liquid separation, the 4th step after the 3rd crystalline mother solution cooling Crystallization, magma the 4th step solid-liquid separation, the 4th crystalline mother solution electrodialysis secondary desalination, mainly comprise the steps that
(1) fermentation liquid is used in film filter and remove after somatic cells, protein through the first electrodialyzer 1 desalination, obtain First desalinization liquor and the first dense room liquid;
(2) first dense room liquid condensing crystallizing in the first crystallizing evaporator 2, carries out first step crystallization, obtains the first magma;
(3) carry out solid-liquid separation for the first time in the first magma is sent into the first solid-liquid separator 3, obtain first crystal and the first knot Brilliant mother solution;
(4) the first crystalline mother solution is sent into cooling in the first cooler crystallizer 4, carries out second step crystallization, brilliant by second after crystallization Slurry carries out second time solid-liquid separation in sending into the second solid-liquid separator 5, obtain the second crystal and the second crystalline mother solution;
(5) second crystalline mother solutions concentrate in the second crystallizing evaporator 6, carry out the 3rd step crystallization, obtain the 3rd magma;
(6) the 3rd magma is sent into third time solid-liquid separation in the 3rd solid-liquid separator 7, obtain the 3rd crystal and the 3rd crystallization mother Liquid;
(7) the 3rd crystalline mother solutions send into cooling in the second cooler crystallizer 8, carry out the 4th step crystallization, by the 4th magma after crystallization Carry out the 4th solid-liquid separation in sending into the 4th solid-liquid separator 9, obtain four crystal and the 4th crystalline mother solution;
(8) by the 4th crystalline mother solution after heating, in delivering to the second electrodialyzer 10, carry out electrodialysis desalination, obtain second and take off Saline solution and the second dense room liquid.
Electrodialysis desalination is carried out, the electricity of the first desalinization liquor obtained after fermentation liquid is carried out membrane filtration by described step (1) Conductance is 1000~2000 μ s/cm, and the electrical conductivity of the first dense room liquid is 50000~100000 μ s/cm.
Described step (2) and (5) cycles of concentration 0.5~10 in the first crystallizing evaporator 2 and the second crystallizing evaporator 6 Times, the pressure of vaporizer is 40~200mmHg, and the temperature of evaporative crystallization is 60~80 DEG C.
In described step (3) and (6), in the first solid-liquid separator 3 and the 3rd solid-liquid separator 7, the temperature of solid-liquid separation is 60~80 DEG C.
In described step (4) and (7), the temperature of second step crystallization and the crystallization of the 4th step is 3~10 DEG C, second step and the 4th The temperature of step solid-liquid separation is 2~10 DEG C.
Temperature after the heating of described step (8) the 4th crystalline mother solution is 25~35 DEG C, after the second electrodialyzer 10 desalination, The electrical conductivity of the second desalinization liquor obtained is 1000~2000 μ s/cm.
In sum, the method for the present invention passes through Steppecd crystallization by the liquid of 1,3-PD fermentation liquid electrodialysis dense room Salt is separated, and then the 4th crystalline mother solution uses the method for electrodialysis desalination remove salt therein, obtains after desalination It is the most isolated and purified that second desalinization liquor and the first desalinization liquor are mixed into 1,3-PD downstream extraction technique, until obtaining end Product 1,3-propylene glycol.
In operating process, the temperature of first step crystallization and the temperature of second step crystallization are to realize 1,3-PD electrodialysis to take off In the liquid of salt dense room sodium sulfate and succinic acid receive separate key parameter.
The progressive effect of the present invention is: can effectively process the salt in the liquid of electrodialysis dense room, obtain the sodium sulfate of higher degree With succinic acid nano-crystal body, and reclaim the 1,3-PD in the liquid of dense room, by the yield of electrodialysis desalination operation 1,3-PD by 95% brings up to 98%.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of separation and recovery method of the present invention.
Wherein: 1 is the first electrodialyzer;2 is the first crystallizing evaporator;3 is the first solid-liquid separator;4 is the first cooling Crystallizer;5 is the second solid-liquid separator;6 is the second crystallizing evaporator;7 is the 3rd solid-liquid separator;8 is the second crystallisation by cooling Device;9 is the 4th solid-liquid separator;10 is the second electrodialyzer.
Detailed description of the invention
Below in conjunction with embodiment, this present invention is described in detail.
Below by embodiment, the present invention is specifically described, it should be pointed out that following example are only intended to The present invention is further described, it is impossible to be interpreted as limiting the scope of the invention, the person skilled in the art in this field According to the invention described above content, the present invention can be made some nonessential improvement and adjustment.
Embodiment
(1) crystallize after 6500g 1,3-PD fermentation liquid electrodialysis dense room liquid evaporation removing 3800g water, the first magma warp It is filtrated to get first crystal 257g and the first crystalline mother solution 1893g;
After (2) first crystalline mother solutions are cooled to 4 DEG C under agitation, carrying out second step crystallization, the second magma filters To the second crystal 651g and the second crystalline mother solution 1232g;
(3) second crystalline mother solutions evaporation removing 503g water after crystallize, the 3rd magma be filtrated to get the 3rd crystal 73.55g with 3rd crystalline mother solution 635.6g;
After (4) the 3rd crystalline mother solutions are cooled to 4 DEG C under agitation, carrying out the 4th step crystallization, the 4th magma filters To the 4th crystal 125g and the 4th crystalline mother solution 500g;
(5) carry out electrodialysis desalination after 500g the 4th crystalline mother solution dilute 5 times, finally give desalinization liquor 2800g.Each sample Analytical data is as shown in the table;
1 tables of data is tested in table 1 1,3-propanediol fermentation liquor electrodialysis desalination dense room liquid fractional crystallization
Table 1 can be seen that, the fractional crystallization under condition of different temperatures of the 1,3-PD fermentation liquid electrodialysis dense room liquid, dense room Salt-mixture in liquid realizes preliminary separation, first crystal and the 3rd crystal and is mainly sodium sulfate, and the second crystal is mainly fourth two Acid is received, and the 4th crystal mainly succinic acid is received and the mixture of sodium acetate.After 4th crystalline mother solution passes through electrodialysis desalination, conductance Rate drops to 2000 μ s/cm, can enter the isolated and purified 1,3-PD therein of downstream process.

Claims (6)

1. a separation and recovery method for fermentation liquid electrodialysis desalination dense room liquid, mainly comprises the steps that
(1) fermentation liquid is used in film filter and remove after somatic cells, protein through the first electrodialyzer (1) desalination, To the first desalinization liquor and first dense room liquid;
(2) first dense room liquid condensing crystallizing in the first crystallizing evaporator (2), carries out first step crystallization, obtains the first magma;
(3) carry out solid-liquid separation for the first time in the first magma is sent into the first solid-liquid separator (3), obtain first crystal and first Crystalline mother solution;
(4) the first crystalline mother solution is sent into cooling in the first cooler crystallizer (4), carries out second step crystallization, by second after crystallization Magma carries out second time solid-liquid separation again in sending into the second solid-liquid separator (5), obtain the second crystal and the second crystalline mother solution;
(5) second crystalline mother solutions concentrate in the second crystallizing evaporator (6), carry out the 3rd step crystallization, obtain the 3rd magma;
(6) the 3rd magma is sent into third time solid-liquid separation in the 3rd solid-liquid separator (7), obtain the 3rd crystal and the 3rd crystallization Mother solution;
(7) the 3rd crystalline mother solutions send into cooling in the second cooler crystallizer (8), carry out four step crystallizations, are sent into by magma after crystallization Carry out the 4th solid-liquid separation in 4th solid-liquid separator (9), obtain four crystal and the 4th crystalline mother solution;
(8) by the 4th crystalline mother solution after heating, carry out electrodialysis desalination in delivering to the second electrodialyzer (10), obtain second Desalinization liquor and the second dense room liquid.
Method the most according to claim 1, it is characterised in that carry out after fermentation liquid being carried out membrane filtration in described step (1) Electrodialysis desalination, the electrical conductivity of the first desalinization liquor obtained is 1000~2000 μ s/cm, and the electrical conductivity of the first dense room liquid is 50000~100000 μ s/cm.
Method the most according to claim 1, it is characterised in that described step (2) and (5) at the first crystallizing evaporator (2) and Cycles of concentration 0.5 in second crystallizing evaporator (6)~10 times, the pressure of crystallizing evaporator is 40~200mmHg, evaporative crystallization Temperature be 60~80 DEG C.
Method the most according to claim 1, it is characterised in that in described step (3) and (6) the first solid-liquid separator (3) and The temperature of the 3rd solid-liquid separator (7) interior solid-liquid separation is 60~80 DEG C.
Method the most according to claim 1, it is characterised in that second step crystallization and the 4th step in described step (4) and (7) The temperature of crystallization is 3~10 DEG C, and the temperature of second step and the 4th step solid-liquid separation is 2~10 DEG C.
Method the most according to claim 1, it is characterised in that the temperature after the heating of described step (8) the 4th crystalline mother solution is 25~35 DEG C, after the second electrodialyzer (10) desalination, the electrical conductivity of the second desalinization liquor obtained is 1000~2000 μ s/cm.
CN201610450527.3A 2016-06-22 2016-06-22 A kind of separation and recovery method of the dense room liquid of zymotic fluid electrodialysis desalination Active CN106117012B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107185266A (en) * 2017-06-07 2017-09-22 合山锌业科技有限公司 Secondary crystallization system

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