CN106116560B - The preparation method of permanent-magnet ferrite magnetic material - Google Patents
The preparation method of permanent-magnet ferrite magnetic material Download PDFInfo
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Abstract
This application discloses a kind of preparation methods of permanent-magnet ferrite magnetic material, include the following steps：It takes strontium oxide strontia, boric acid and 50% zinc oxide to be mixed, heats, obtain mixture A；Di-iron trioxide, trimethylolpropane, barium monoxide, lanthana and neodymia are added in mixture A, uniform stirring, and carry out pre-burning under air, obtains mixture B；Diboron trioxide, magnesia, kaolin, epoxy resin, zinc oxide, quartz, copper oxide and alundum (Al2O3) are added in mixture B, uniform stirring, and carry out pre-burning under air, obtains mixture C；12 times of water will be added in mixture B, be placed in ball mill and carry out ball milling, it is 0.8 1.2 μm to be milled to slurry grain size, dry, obtains mixture D；Mixture D is placed in Muffle furnace and is calcined, then natural cooling cools down.The preparation method of permanent-magnet ferrite magnetic material provided by the invention significantly promotes the magnetic behavior of permanent-magnet ferrite magnetic material.
Description
Technical field
The present disclosure relates generally to technical field of magnetic materials, and in particular to oxidate magnetic material more particularly to permanent magnet
The preparation method of oxysome magnetic material.
Background technology
Ferrite magnetic material is a kind of composite oxide sintered body nonmetal magnetic material, is generally divided into soft magnetic ferrite
With permanent-magnet ferrite magnetic material.Permanent-magnet ferrite magnetic material includes barium ferrite and strontium ferrite again, and resistivity is high, is belonged to
In semiconductor type, therefore eddy-current loss is small, and coercivity is big, can effectively apply in the magnetic circuit of big air gap, small particularly suitable for making
The permanent magnet of generator and motor.The raw material sources of permanent-magnet ferrite magnetic material are abundant, and technique is uncomplicated, cost
It is low, to have higher cost performance, it is widely used in all kinds of motors of high power, high rotating speed, high torque, such as superior automobile
The fields such as motor, motorcycle starter, household electrical appliance and electric tool motor.Currently, in order to improve permanent-magnet ferrite
Comprehensive magnetic can or improve the characteristic performance of some aspects, and the solution mainly used is to be used for preparing permanent magnetism by improving
The component of ferrite magnetic material and corresponding proportion or improvement prepare the production technology of permanent-magnet ferrite magnetic material.
Chinese invention patent 201410077393.6 (October 14 2015 day for announcing) discloses a kind of high magnetic energy permanent-magnet ferrite material
Material, in terms of parts by weight, including 100-120 parts of di-iron trioxide, 2-4 parts of lanthana, 6-23 parts of silica 1, barium monoxide
3-9 parts of 0.5-1.5 parts, 0.2-0.8 parts of strontium oxide strontia, 15-25 parts of calcium carbonate and magnesium stearate；And preparation process：(1) by three oxygen
Change two iron, lanthana, barium monoxide and strontium oxide strontia and proportionally carry out pre-burning under air, calcined temperature is 1200-1300 DEG C, is waited for
Coarse crushing is carried out after raw material natural cooling；(2) raw material after coarse crushing is mixed with silica, calcium carbonate and magnesium stearate
Afterwards, be added 1-2 times of mixture total weight 3-6 times of water and mixture total weight steel ball, use ball mill be milled to slurry granularity for
0.5-1.0μm；(3) slurry is carried out dehydrating, compression moulding under conditions of pressure is 20MPa, is added simultaneously later
The alignment magnetic field of 5000-8000A/m, obtains green compact；(4) green compact are sintered under Oxygen Condition, sintering temperature 1200-
1300 DEG C, 2-3h, subsequent Temperature fall is kept to obtain Ferrite Material.The high magnetic energy permanent-magnet ferrite material prepared, surplus
The parameter indexes such as magnetic, intrinsic coercivity and maximum magnetic energy product are apparently higher than common Ferrite Material, improve whole magnetic property.
So the component and preparation process that improve for preparing permanent-magnet ferrite magnetic material have become grinding for those skilled in the art
Study carefully hot spot and difficult point.
Invention content
In view of drawbacks described above in the prior art or deficiency, it is intended to provide a kind of permanent-magnet ferrite magnetic improving magnetic behavior
The preparation method of property material.
The present invention provides a kind of permanent-magnet ferrite magnetic material, and permanent-magnet ferrite magnetic material includes following parts by weight
Component：100 parts of di-iron trioxide, 3-5 parts, boric acid 12-15 of strontium carbonate, 10-13 parts of diboron trioxide, 0.5-1 parts of magnesia are high
Soil 6-10 parts of ridge, 3-6 parts of trimethylolpropane, 3-9 parts of barium monoxide, 1-3 parts of lanthana, 12-15 parts of neodymia, epoxy resin 2-
8 parts, 3-6 parts of zinc oxide, 8-12 parts of quartz, 4-6 parts of copper oxide, 1-2 parts of alundum (Al2O3).Preparation method includes following step
Suddenly：
Step 1 takes above-mentioned strontium carbonate, boric acid and 50% zinc oxide to be mixed, and is heated at 1000-1200 DEG C
Processing, obtains mixture A；
Mixture A is added in above-mentioned di-iron trioxide, trimethylolpropane, barium monoxide, lanthana and neodymia by step 2
In, uniform stirring, and pre-burning is carried out under air, calcined temperature is 1200-1300 DEG C, is slightly broken after raw material natural cooling
It is broken, obtain mixture B；
Step 3, by above-mentioned diboron trioxide, magnesia, kaolin, epoxy resin, zinc oxide, quartz, copper oxide and
Alundum (Al2O3) is added in mixture B, uniform stirring, and carries out pre-burning under air, and calcined temperature is 1200-1300 DEG C, is waited for
Coarse crushing is carried out after raw material natural cooling, obtains mixture C；
Step 4 will be added 1-2 times of water, be placed in ball mill and carry out ball milling, be milled to slurry grain size in mixture C
It is 0.8-1.2 μm, is then dried in 100-110 DEG C, obtains mixture D；
Mixture D is placed in Muffle furnace and calcines by step 5, and 100- is warming up to the heating rate that 14-16 degree is per minute
110 DEG C, then natural cooling cooling is to get permanent-magnet ferrite magnetic material.
Permanent-magnet ferrite magnetic material preparation process provided by the invention prepares each component of above-mentioned specified weight number
Go out permanent-magnet ferrite magnetic material so that permanent-magnet ferrite magnetic material performance is much larger than common permanent-magnet ferrite magnetic material
Performance, wherein magnetic energy product can reach 51.0-53.5kJ/m3, intrinsic coercivity can reach 381.3-388.4kA/m, remanent magnetization
Intensity can reach 532.6-553.9mT, significantly promote the magnetic behavior of permanent-magnet ferrite magnetic material.
Description of the drawings
By reading a detailed description of non-restrictive embodiments in the light of the attached drawings below, the application's is other
Feature, objects and advantages will become more apparent upon：
Fig. 1 process flow charts provided in an embodiment of the present invention for preparing permanent-magnet ferrite magnetic material.
Specific implementation mode
The application is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is used only for explaining related invention, rather than the restriction to the invention.It also should be noted that in order to
Convenient for description, is illustrated only in attached drawing and invent relevant part.
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The application is described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
Embodiment 1
In the present embodiment, permanent-magnet ferrite magnetic material includes the component of following parts by weight：Di-iron trioxide 100
Part, 3 parts of strontium carbonate, 12 parts of boric acid, 10 parts of diboron trioxide, 0.5 part of magnesia, 6 parts of kaolin, 3 parts of trimethylolpropane, oxygen
Change 3 parts of barium, 1 part of lanthana, 12 parts of neodymia, 2 parts of epoxy resin, 13 parts of zinc oxide, 8 parts of quartz, 4 parts of copper oxide, three oxygen
Change 1 part of two aluminium.
Referring to FIG. 1, being specifically included as follows using the method for preparing permanent-magnet ferrite magnetic material as follows in the present embodiment
Step：
Step 1 takes above-mentioned strontium carbonate, boric acid and 50% zinc oxide to be mixed, and is heated at 1000-1200 DEG C
Processing, obtains mixture A；
Mixture A is added in above-mentioned di-iron trioxide, trimethylolpropane, barium monoxide, lanthana and neodymia by step 2
In, uniform stirring, and pre-burning is carried out under air, calcined temperature is 1200-1300 DEG C, is slightly broken after raw material natural cooling
It is broken, obtain mixture B；
Step 3, by above-mentioned diboron trioxide, magnesia, kaolin, epoxy resin, zinc oxide, quartz, copper oxide and
Alundum (Al2O3) is added in mixture B, uniform stirring, and carries out pre-burning under air, and calcined temperature is 1200-1300 DEG C, is waited for
Coarse crushing is carried out after raw material natural cooling, obtains mixture C；
Step 4 will be added 1-2 times of water, be placed in ball mill and carry out ball milling, be milled to slurry grain size in mixture C
It is 0.8-1.2 μm, is then dried in 100-110 DEG C, obtains mixture D；
Mixture D is placed in Muffle furnace and calcines by step 5, and 100- is warming up to the heating rate that 14-16 degree is per minute
110 DEG C, then natural cooling cooling, i.e. permanent-magnet ferrite magnetic material.
Embodiment 2
In the present embodiment, permanent-magnet ferrite magnetic material includes the component of following parts by weight：Di-iron trioxide 100
Part, 3.5 parts of strontium carbonate, 13 parts of boric acid, 11 parts of diboron trioxide, 0.7 part of magnesia, 7 parts of kaolin, 4 parts of trimethylolpropane,
5 parts of barium monoxide, 1.5 parts of lanthana, 13 parts of neodymia, 4 parts of epoxy resin, 14 parts of zinc oxide, 9 parts of quartz, copper oxide 4.5
Part, 1.5 parts of alundum (Al2O3).
Referring to FIG. 1, being specifically included as follows using the method for preparing permanent-magnet ferrite magnetic material as follows in the present embodiment
Step：
Step 1 takes above-mentioned strontium carbonate, boric acid and 50% zinc oxide to be mixed, and is heated at 1000-1200 DEG C
Processing, obtains mixture A；
Mixture A is added in above-mentioned di-iron trioxide, trimethylolpropane, barium monoxide, lanthana and neodymia by step 2
In, uniform stirring, and pre-burning is carried out under air, calcined temperature is 1200-1300 DEG C, is slightly broken after raw material natural cooling
It is broken, obtain mixture B；
Step 3, by above-mentioned diboron trioxide, magnesia, kaolin, epoxy resin, zinc oxide, quartz, copper oxide and
Alundum (Al2O3) is added in mixture B, uniform stirring, and carries out pre-burning under air, and calcined temperature is 1200-1300 DEG C, is waited for
Coarse crushing is carried out after raw material natural cooling, obtains mixture C；
Step 4 will be added 1-2 times of water, be placed in ball mill and carry out ball milling, be milled to slurry grain size in mixture C
It is 0.8-1.2 μm, is then dried in 100-110 DEG C, obtains mixture D；
Mixture D is placed in Muffle furnace and calcines by step 5, and 100- is warming up to the heating rate that 14-16 degree is per minute
110 DEG C, then natural cooling cooling, i.e. permanent-magnet ferrite magnetic material.
Embodiment 3
In the present embodiment, permanent-magnet ferrite magnetic material includes the component of following parts by weight：Di-iron trioxide 100
Part, 4 parts of strontium carbonate, boric acid 14,12 parts of diboron trioxide, 0.8 part of magnesia, 8 parts of kaolin, 5 parts of trimethylolpropane, oxidation
6 parts of barium, 2 parts of lanthana, 13 parts of neodymia, 5 parts of epoxy resin, 4 parts of zinc oxide, 10 parts of quartz, 5 parts of copper oxide, three oxidations
Two 1.5 parts of aluminium.
Referring to FIG. 1, being specifically included as follows using the method for preparing permanent-magnet ferrite magnetic material as follows in the present embodiment
Step：
Step 1 takes above-mentioned strontium carbonate, boric acid and 50% zinc oxide to be mixed, and is heated at 1000-1200 DEG C
Processing, obtains mixture A；
Mixture A is added in above-mentioned di-iron trioxide, trimethylolpropane, barium monoxide, lanthana and neodymia by step 2
In, uniform stirring, and pre-burning is carried out under air, calcined temperature is 1200-1300 DEG C, is slightly broken after raw material natural cooling
It is broken, obtain mixture B；
Step 3, by above-mentioned diboron trioxide, magnesia, kaolin, epoxy resin, zinc oxide, quartz, copper oxide and
Alundum (Al2O3) is added in mixture B, uniform stirring, and carries out pre-burning under air, and calcined temperature is 1200-1300 DEG C, is waited for
Coarse crushing is carried out after raw material natural cooling, obtains mixture C；
Step 4 will be added 1-2 times of water, be placed in ball mill and carry out ball milling, be milled to slurry grain size in mixture C
It is 0.8-1.2 μm, is then dried in 100-110 DEG C, obtains mixture D；
Mixture D is placed in Muffle furnace and calcines by step 5, and 100- is warming up to the heating rate that 14-16 degree is per minute
110 DEG C, then natural cooling cooling, i.e. permanent-magnet ferrite magnetic material.
Embodiment 4
In the present embodiment, permanent-magnet ferrite magnetic material includes the component of following parts by weight：Di-iron trioxide 100
Part, 5 parts of strontium carbonate, boric acid 15,13 parts of diboron trioxide, 1 part of magnesia, 10 parts of kaolin, 6 parts of trimethylolpropane, oxidation
9 parts of barium, 3 parts of lanthana, 15 parts of neodymia, 8 parts of epoxy resin, 16 parts of zinc oxide, 12 parts of quartz, 6 parts of copper oxide, three oxidations
Two 2 parts of aluminium.
Referring to FIG. 1, being specifically included as follows using the method for preparing permanent-magnet ferrite magnetic material as follows in the present embodiment
Step：
Step 1 takes above-mentioned strontium carbonate, boric acid and 50% zinc oxide to be mixed, and is heated at 1000-1200 DEG C
Processing, obtains mixture A；
Mixture A is added in above-mentioned di-iron trioxide, trimethylolpropane, barium monoxide, lanthana and neodymia by step 2
In, uniform stirring, and pre-burning is carried out under air, calcined temperature is 1200-1300 DEG C, is slightly broken after raw material natural cooling
It is broken, obtain mixture B；
Step 3, by above-mentioned diboron trioxide, magnesia, kaolin, epoxy resin, zinc oxide, quartz, copper oxide and
Alundum (Al2O3) is added in mixture B, uniform stirring, and carries out pre-burning under air, and calcined temperature is 1200-1300 DEG C, is waited for
Coarse crushing is carried out after raw material natural cooling, obtains mixture C；
Step 4 will be added 1-2 times of water, be placed in ball mill and carry out ball milling, be milled to slurry grain size in mixture C
It is 0.8-1.2 μm, is then dried in 100-110 DEG C, obtains mixture D；
Mixture D is placed in Muffle furnace and calcines by step 5, and 100- is warming up to the heating rate that 14-16 degree is per minute
110 DEG C, then natural cooling cooling, i.e. permanent-magnet ferrite magnetic material.
In order to verify the correlated performance of permanent-magnet ferrite magnetic material provided by the invention, respectively to embodiment 1- embodiments
Permanent-magnet ferrite magnetic material in 4 is tested, and the data such as table 1 are obtained.Wherein, magnetic energy product unit is kJ/m3, intrinsic to rectify
Stupid unit of force is kA/m, and remanent magnetization unit is mT.
Table 1
As shown in Table 1, permanent-magnet ferrite magnetic material provided by the invention is in magnetic energy product, intrinsic coercivity and remanent magnetization
Sr ferrite material feed powders commonly used in the art are substantially better than in terms of intensity, especially in the permanent-magnet ferrite of embodiment 3 magnetism
Material reaches best in this 3 various aspects of performance.Specifically, permanent-magnet ferrite magnetic material provided by the invention is on magnetic energy product
Reachable 53.5kJ/m3,388.4kA/m is can reach in intrinsic coercivity, 553.9mT is can reach in remanent magnetization,
Considerably enhance the magnetic behavior of permanent-magnet ferrite magnetic material.
Applicants contemplate why permanent-magnet ferrite magnetic material provided by the invention can reach above-mentioned excellent magnetism
It is specific selection that performance, which is because of each component in permanent-magnet ferrite magnetic material provided by the invention, and the respectively content of component
It is also just to be obtained by the test of multiple repetition test.Remaining component selection of the invention and content selection are obviously also non-obvious
, those skilled in the art combine the prior art that can readily occur in absolutely not.Meanwhile it can be seen in conjunction with the embodiment of the present invention
It arrives, preparation method of the invention is designed using five steps, raw material is added by several times in batches, and the percentage being added has special model
It encloses, this technique is adapted with the special proportioning of permanent-magnet ferrite magnetic material component of the present invention, is only used and is used this technique,
It just can guarantee that the smooth sequential of reaction system carries out, it is ensured that finally prepare the superior quality of permanent-magnet ferrite magnetic material.
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.People in the art
Member should be appreciated that invention scope involved in the application, however it is not limited to technology made of the specific combination of above-mentioned technical characteristic
Scheme, while should also cover in the case where not departing from the inventive concept, it is carried out by above-mentioned technical characteristic or its equivalent feature
Other technical solutions of arbitrary combination and formation.Such as features described above has similar work(with (but not limited to) disclosed herein
Can technical characteristic replaced mutually and the technical solution that is formed.
Claims (6)
1. a kind of preparation method of permanent-magnet ferrite magnetic material, which is characterized in that the permanent-magnet ferrite magnetic material includes
The component of following parts by weight：
100 parts of di-iron trioxide, 3-5 parts, boric acid 12-15 of strontium carbonate, 10-13 parts of diboron trioxide, 0.5-1 parts of magnesia are high
Soil 6-10 parts of ridge, 3-6 parts of trimethylolpropane, 3-9 parts of barium monoxide, 1-3 parts of lanthana, 12-15 parts of neodymia, epoxy resin 2-
8 parts, 3-6 parts of zinc oxide, 8-12 parts of quartz, 4-6 parts of copper oxide, 1-2 parts of alundum (Al2O3)；
The preparation method includes the following steps：
Step 1 takes above-mentioned strontium carbonate, boric acid and 50% zinc oxide to be mixed, and heats at 1000-1200 DEG C,
Obtain mixture A；
Above-mentioned di-iron trioxide, trimethylolpropane, barium monoxide, lanthana and neodymia are added in mixture A step 2,
Uniform stirring, and pre-burning is carried out under air, calcined temperature is 1200-1300 DEG C, and coarse crushing is carried out after raw material natural cooling,
Obtain mixture B；
Step 3, by above-mentioned diboron trioxide, magnesia, kaolin, epoxy resin, zinc oxide, quartz, copper oxide and three oxygen
Change two aluminium to be added in mixture B, uniform stirring, and carry out pre-burning under air, calcined temperature is 1200-1300 DEG C, waits for raw material
Coarse crushing is carried out after natural cooling, obtains mixture C；
Step 4 will be added 1-2 times of water, be placed in ball mill and carry out ball milling, being milled to slurry grain size be in mixture C
It 0.8-1.2 μm, is then dried in 100-110 DEG C, obtains mixture D；
Mixture D is placed in Muffle furnace and calcines by step 5, and 100-110 is warming up to the heating rate that 14-16 degree is per minute
DEG C, then natural cooling cooling is to get the permanent-magnet ferrite magnetic material.
2. the preparation method of permanent-magnet ferrite magnetic material according to claim 1, which is characterized in that the permanent magnet oxygen
Body magnetic material includes the component of following parts by weight：
100 parts of di-iron trioxide, 4 parts of strontium carbonate, boric acid 14,12 parts of diboron trioxide, 0.8 part of magnesia, 8 parts of kaolin, three
5 parts of hydroxymethyl-propane, 6 parts of barium monoxide, 2 parts of lanthana, 13 parts of neodymia, 5 parts of epoxy resin, 4 parts of zinc oxide, quartz 10
Part, 5 parts of copper oxide, 1.5 parts of alundum (Al2O3).
3. the preparation method of permanent-magnet ferrite magnetic material according to claim 1, which is characterized in that in the step 1
Heating temperature is 1100 DEG C.
4. the preparation method of permanent-magnet ferrite magnetic material according to claim 1, which is characterized in that the step 2 and
Calcined temperature described in the step 3 is all 1250 DEG C.
5. the preparation method of permanent-magnet ferrite magnetic material according to claim 1, which is characterized in that the slurry grain size
It is 1 μm.
6. the preparation method of permanent-magnet ferrite magnetic material according to claim 1, which is characterized in that the permanent magnet oxygen
The magnetic energy product of body magnetic material is 51.0-53.5kJ/m3, intrinsic coercivity 381.3-388.4kA/m, remanent magnetization is
532.6-553.9mT。
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| CN108424135A (en) * | 2018-03-13 | 2018-08-21 | 海宁市天丰磁业有限公司 | A kind of preparation method of ferrite magnetic material |
| CN108640669A (en) * | 2018-06-20 | 2018-10-12 | 陕西理工大学 | A kind of high performance ferrite magnetic material and preparation method thereof |
| TWI706151B (en) * | 2019-08-14 | 2020-10-01 | 中國鋼鐵股份有限公司 | Magnetic evaluation method of permanent magnetic ferrite magnet |
| CN110642615A (en) * | 2019-10-25 | 2020-01-03 | 中磁电科有限公司 | Preparation method of permanent magnetic ferrite magnetic material |
| CN112489916B (en) * | 2020-12-01 | 2024-03-29 | 安徽中马磁能科技股份有限公司 | High-performance permanent magnetic ferrite and preparation process thereof |
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