CN106113241A - The device of mobile constant-temperature constant humidity concrete component standardization maintenance - Google Patents

The device of mobile constant-temperature constant humidity concrete component standardization maintenance Download PDF

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Publication number
CN106113241A
CN106113241A CN201610592869.9A CN201610592869A CN106113241A CN 106113241 A CN106113241 A CN 106113241A CN 201610592869 A CN201610592869 A CN 201610592869A CN 106113241 A CN106113241 A CN 106113241A
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CN
China
Prior art keywords
maintenance
temperature
humidity
water
instruction carriage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610592869.9A
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Chinese (zh)
Inventor
杨敏
邹磊
邓旭东
周雨亭
刘艳莉
宋泽冈
楼介翔
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Yunnan Highway Science and Technology Research Institute
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Yunnan Highway Science and Technology Research Institute
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Filing date
Publication date
Application filed by Yunnan Highway Science and Technology Research Institute filed Critical Yunnan Highway Science and Technology Research Institute
Priority to CN201610592869.9A priority Critical patent/CN106113241A/en
Publication of CN106113241A publication Critical patent/CN106113241A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/247Controlling the humidity during curing, setting or hardening
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means

Abstract

The present invention relates to the device of a kind of mobile constant-temperature constant humidity concrete component standardization maintenance, belong to highway engineering maintenance of equipment technical field.The device of the mobile constant-temperature constant humidity concrete component standardization maintenance of the present invention, including: instruction carriage (1), power supply unit (2), standard curing gas-generating apparatus (3), water storage box (4), maintenance residual water reclaimer (5), mark maintenance gas transmission pipeline (6), temperature and humidity measures sensor (7), temperature and humidity is measured sensor and is connected cable (8) with instruction carriage, instruction carriage is connected cable (9) with mark maintenance gas-generating apparatus, heat and moisture preserving sealing shroud (10), recycle-water shuting (11), recycle-water conveying pipe (12).It is an advantage of the current invention that: 1, can effectively control curing temperature humidity;2, resource consumption and environmental pollution can effectively be reduced;3, can be to temperature humidity monitoring record;4, installation and removal are convenient;5, applied range.

Description

The device of mobile constant-temperature constant humidity concrete component standardization maintenance
Technical field:
Original invention relates to the device of a kind of mobile constant-temperature constant humidity concrete component standardization maintenance, belongs to highway engineering coagulation Soil maintenance of equipment technical field.
Background technology:
After casting and compacting of concrete, why can gradually condense hardening, be primarily due to the result of cement aquation, and aquation Effect then needs suitable temperature and humidity condition, in order to ensure that concrete has suitable curing condition so that it is intensity constantly increases Long, need concrete is carried out maintenance.Concrete curing direct relation the quality of the most whole engineering of concrete component. Therefore it must be carried out maintenance at highway engineering concrete component of founding a capital according to Department of Transportation's relevant regulations, to guarantee to be open to traffic Axle casing and roadbed soft base energy safe operation.
Natural curing and two kinds of methods of heating curing it are typically with at present when highway engineering mass concrete construction, Natural curing can be divided into: 1, watering maintenance, 2, plastic sheeting maintenance, 3, membrane curing solution maintenance, heating curing can be divided into: 1, steam Vapour maintenance, 2, solar energy curing, 3, heating mould curing, but natural curing and heating curing be still in the actual application of building-site Some problems below existing: 1, temperature humidity not easy-regulating.2, resource consumption is big.3, environmental pollution is serious.For ensureing concrete Maintenance humidity, in traditional construction use natural curing time be the most cost-effective, Chang great Liang uses plastic sheeting As concrete surface moisturizing covering, but plastic sheeting is made up of high molecular polymer, can not be natural in nature Decompose, add the chemical substance also having in chemistry health-preserving preparation and portion of residual waste water, can serious pollution of ecological environment;4, without temperature Degree humidity control record.5, special equipment installing/dismounting is complicated, bad adaptability.In conventional concrete maintenance processes, particularly add Thermal curing need to build maintenance booth, and also both bulk of maintaining equipment is difficult to carrying, therefore often forces some medium and small for cost-effective Type Highway Project, can only use the method for natural curing to carry out concrete curing, owing to building-site natural conditions are severe, Cause a lot due to the concrete quality problem of maintenance generation not in place.
For overcoming the deficiency of existing concrete curing means, it is provided that originally invented.By literature search, have no and originally invented Identical open report.
Summary of the invention:
The purpose of original invention is to provide a kind of temperature humidity easy-regulating, resource consumption is little, environmental pollution is little, installation is torn open Unload the device of simple mobile constant-temperature constant humidity concrete component standardization maintenance.
The device of the mobile constant-temperature constant humidity concrete component standardization maintenance of the present invention, including: instruction carriage (1), power supply Equipment (2), standard curing gas-generating apparatus (3), water storage box (4), maintenance residual water reclaimer (5), mark maintenance gas Conveyance conduit (6), temperature and humidity measure sensor (7), temperature and humidity measurement sensor is connected cable (8) with instruction carriage, Instruction carriage with mark maintenance gas-generating apparatus be connected cable (9), heat and moisture preserving sealing shroud (10), recycle-water shuting (11), Recycle-water conveying pipe (12);
Its assembly relation is: installing temperature humidity adjusting device in instruction carriage (1) headstock, above compartment board, order is pacified respectively Dress power supply unit (2), standard curing gas-generating apparatus (3), water storage box (4), maintenance residual water reclaimer (5);Power supply sets Standby (2) front end instruction carriage (1) connects, and rear end is connected with standard curing gas-generating apparatus (3) front end;Standard curing gas produces Equipment (3) rear end is connected with water storage box (4) front end, and water storage box (4) rear end is connected with maintenance residual water reclaimer (5) front end, Maintenance residual water reclaimer (5) rear end is connected with recycle-water conveying pipe (12) one end;Recycle-water conveying pipe (12) other end with Recycle-water shuting (11) front end connects, and instruction carriage connects cable (8) one end and is connected with the grapher at instruction carriage (1) rear, The other end is measured sensor (7) with temperature and humidity and is connected;When heat and moisture preserving sealing shroud (10) carries out concrete curing, it is wrapped in Surface of concrete structure.
Original invention uses the product of market purchase and material reequip according to a conventional method or prepare.
The advantage of original invention is:
1, temperature humidity can effectively be controlled: when building-site apparatus for concrete member curing detects, concrete component is carried out Standardization maintenance, it is to avoid temperature and humidity is affected by natural environment temperature;
2, resource consumption and environmental pollution can effectively be reduced: with instead of tradition by reusable heat and moisture preserving sealing shroud Plastic sheeting, utilizes recycle-water shuting to collect the maintenance residual water in standard maintaining device, farthest reduces maintenance The waste of water resource in journey;Avoid the pollution to ecological environment during apparatus for concrete member curing;
3, can to temperature humidity monitoring record, and mount and dismount simple and easy to do.
4, applied range, it is adaptable to the huge concrete structure that highway engineering field construction is on-the-spot, as beam slab, bent cap, The on-the-spot constant temperature and humidity maintenance of pier stud, concrete guard wall and concrete anti-collision wall component.
Accompanying drawing illustrates:
Fig. 1 is the device front view of concrete component standardization maintenance.
Fig. 2 is the device top view of concrete component standardization maintenance.
Fig. 3 is the device right view of concrete component standardization maintenance.
Detailed description of the invention:
The present invention is described in detail below in conjunction with the accompanying drawings.
As it can be seen, the device of the mobile constant-temperature constant humidity concrete component standardization maintenance of the present invention, including: instruction carriage 1, power supply unit 2, standard curing gas-generating apparatus 3, water storage box 4, maintenance residual water reclaimer 5, mark maintenance gas defeated Send pipeline 6, temperature and humidity measure sensor 7, temperature and humidity measure sensor be connected with instruction carriage cable 8, instruction carriage and Mark maintenance gas-generating apparatus connects cable 9, heat and moisture preserving sealing shroud 10, recycle-water shuting 11, recycle-water conveying pipe 12;
Its assembly relation is: installing temperature humidity adjusting device in instruction carriage 1 headstock, above compartment board, order is installed respectively Power supply unit 2, standard curing gas-generating apparatus 3, water storage box 4, maintenance residual water reclaimer 5;Power supply unit 2 front end is tested Car 1 connects, and rear end is connected with standard curing gas-generating apparatus 3 front end;Standard curing gas-generating apparatus 3 rear end and water storage box 4 front ends connect, water storage box 4 rear end is connected with maintenance residual water reclaimer 5 front end, maintenance residual water reclaimer 5 rear end and Recycle-water conveying pipe 12 one end connects;Recycle-water conveying pipe 12 other end is connected with recycle-water shuting 11 front end, and instruction carriage is even Connecing cable 8 one end to be connected with the grapher at instruction carriage 1 rear, the other end is measured sensor 7 with temperature and humidity and is connected;Insulation When moisturizing sealing shroud 10 carries out concrete curing, it is wrapped in surface of concrete structure.
Each several part part major function is: instruction carriage 1 major function is to collect the temperature during concrete curing and wet The data of degree, can provide place on duty as temporary office for testing staff.Power supply unit 2 major function is to provide electricity Source.Standard curing gas-generating apparatus 3 major function is to produce standard curing gas.Water storage box 4 major function is to provide generation Moisture required for standard curing gas, stores the maintenance residual water reclaimed.Maintenance residual water reclaimer 5 major function is back Adopt and protect residual water.Standard curing gas transmission pipeline 6 major function is transfer criteria maintenance gas.Temperature and humidity is measured and is passed Sensor 7 major function is the temperature and humidity during collection concrete curing.Temperature and humidity measures sensor and instruction carriage Connecting cable 8 major function is transmission temperature and humidity data.It is main that instruction carriage is connected cable 9 with standard curing gas-generating apparatus Wanting function is transmission data.Heat and moisture preserving sealing shroud 10 major function is isolation outside air temperature in maintenance processes, keeps sealing Temperature and humidity in set.Recycle-water shuting 11 major function is to collect the unnecessary maintenance flow down from surface of concrete structure Residual water.Recycle-water conveying pipe 12 major function is conveying recycle-water.
Original invention uses the product of market purchase and material reequip according to a conventional method or prepare.
This device is applicable to the huge concrete structure that highway engineering field construction is on-the-spot, such as beam slab, bent cap, pier stud, mixes The solidifying soil huge concrete structure such as barricade, concrete anti-collision wall all can carry out on-the-spot constant temperature and humidity maintenance.Maintenance place can be mixed On Ning Tu precast plant, bridge pier or bent cap side, bridge face.
The method using the present invention that concrete component is carried out constant temperature and humidity maintenance is as follows:
1, preparation
1 device of test drive car moves integrally and needs the component construction site of maintenance (can be at concrete prefabricated factory, bridge Pier or bent cap side, bridge face are first-class).Open power supply unit 2 to power (the most also can the electricity consumption of external building site) for equipment, in water-retention simultaneously Case 4 injects maintenance clear water, opens constant temperature and humidity maintenance gas-generating apparatus 3 and allow equipment produce the maintenance gas of constant temperature and humidity, Check that water-recorvery apparatus 5 is the most working properly, check whether are constant temperature and humidity maintenance gas transmission pipeline 6 and recycle-water conveying pipe 12 It is unobstructed, if blocking must dredging at once.Opening instruction carriage 1 internal temperature humidity control recording equipment, checkout facility car is with permanent Constant temperature and humidity maintenance gas-generating apparatus connects cable 9 signal and electric current transmission is the most normal, uses temperature and humidity to measure sensing The gas temperature at constant temperature and humidity maintenance gas transmission pipeline 6 gas outlet calibrated by device 7 and whether humidity reaches curing requirements, as not Reach to need timely regulating thermostatic constant humidity maintenance gas-generating apparatus 3 to make maintenance gas reach curing requirements.Inspection heat and moisture preserving is close The sealing property of big envelope 10, need to repair in time if any breakage.
2, the specific works process of this device
Erecting device, after concrete component form removal, in component surface subregion, installs temperature at each region concrete surface Degree and humidity measuring transducer 7, be close to concrete surface below concrete component and install recycle-water shuting 11.Recycle-water carries Pipe 12 one end is connected on recycle-water shuting 11, and the other end is connected on maintenance residual water reclaimer 5.Heat and moisture preserving is close Big envelope 10 entangles whole concrete component, tightens up the opening of heat and moisture preserving sealing shroud 10 set, allows concrete component be in close Envelope state.
Constant temperature and humidity maintenance processes, opening device carries out maintenance to concrete component, monitors each region in maintenance processes Inner concrete surface temperature and humidity situation of change, as found, a certain region his temperature and humidity compared with its region changes, should Search reason of changes in time and adjusting apparatus allows abnormal area temperature humidity recover normal.
On-site data gathering, time recording also stores the temperature and humidity number of surface of concrete structure maintenance in each region According to.When engineering accident occurs in concrete component, can be traced to the source concrete by the temperature and humidity data in each region stored The maintenance situation of component conservation.
Actual application shows, the present invention is fully achieved purpose of design and testing requirement.

Claims (1)

1. the device of a mobile constant-temperature constant humidity concrete component standardization maintenance, it is characterised in that this device includes: test Car (1), power supply unit (2), standard curing gas-generating apparatus (3), water storage box (4), maintenance residual water reclaimer (5), mark Note maintenance gas transmission pipeline (6), temperature and humidity measure sensor (7), temperature and humidity measures sensor with instruction carriage even Connect that cable (8), instruction carriage are connected cable (9) with mark maintenance gas-generating apparatus, heat and moisture preserving sealing shroud (10), recycle-water cut Tank (11), recycle-water conveying pipe (12);
Its assembly relation is: install temperature humidity adjusting device in instruction carriage (1) headstock, and above compartment board, order installation supplies respectively Electricity equipment (2), standard curing gas-generating apparatus (3), water storage box (4), maintenance residual water reclaimer (5);Power supply unit (2) Front end instruction carriage (1) connects, and rear end is connected with standard curing gas-generating apparatus (3) front end;Standard curing gas-generating apparatus (3) rear end is connected with water storage box (4) front end, and water storage box (4) rear end is connected with maintenance residual water reclaimer (5) front end, maintenance Residual water reclaimer (5) rear end is connected with recycle-water conveying pipe (12) one end;Recycle-water conveying pipe (12) other end and recovery Water shuting (11) front end connects, and instruction carriage connects cable (8) one end and is connected with the grapher at instruction carriage (1) rear, another Hold and be connected with temperature and humidity measurement sensor (7);When heat and moisture preserving sealing shroud (10) carries out concrete curing, it is wrapped in coagulation Soil component surface.
CN201610592869.9A 2016-07-26 2016-07-26 The device of mobile constant-temperature constant humidity concrete component standardization maintenance Pending CN106113241A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106607985A (en) * 2017-03-14 2017-05-03 中交武汉港湾工程设计研究院有限公司 Gas bag type heat preservation and moisture preservation curing system and curing method using same
CN112554586A (en) * 2020-11-30 2021-03-26 上海建工二建集团有限公司 Green curing means of concrete member
CN114263123A (en) * 2022-01-17 2022-04-01 中国水利水电第四工程局有限公司 Bridge pier column concrete curing device and curing method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10264133A (en) * 1997-03-28 1998-10-06 Ohbayashi Corp Curing equipment of precast concrete member
CN2711718Y (en) * 2004-07-05 2005-07-20 罗云升 Stardard maintenance device for cement and concrete test specimen
CN201950720U (en) * 2011-01-30 2011-08-31 中交三航局第三工程有限公司 Box girder concrete steam curing device
CN202399385U (en) * 2011-11-23 2012-08-29 江南大学 Steam curing automatic temperature control system
CN104070597A (en) * 2014-06-27 2014-10-01 中铁十一局集团第一工程有限公司 Mobile precast box girder curing machine
CN203876025U (en) * 2014-05-27 2014-10-15 中康建设管理股份有限公司 Concrete steam curing equipment
CN104802296A (en) * 2015-05-14 2015-07-29 江苏省交通科学研究院有限公司 Movable temporary concrete curing room and using method thereof
CN205856327U (en) * 2016-07-26 2017-01-04 云南省公路科学技术研究院 A kind of device for concrete component standardization maintenance

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10264133A (en) * 1997-03-28 1998-10-06 Ohbayashi Corp Curing equipment of precast concrete member
CN2711718Y (en) * 2004-07-05 2005-07-20 罗云升 Stardard maintenance device for cement and concrete test specimen
CN201950720U (en) * 2011-01-30 2011-08-31 中交三航局第三工程有限公司 Box girder concrete steam curing device
CN202399385U (en) * 2011-11-23 2012-08-29 江南大学 Steam curing automatic temperature control system
CN203876025U (en) * 2014-05-27 2014-10-15 中康建设管理股份有限公司 Concrete steam curing equipment
CN104070597A (en) * 2014-06-27 2014-10-01 中铁十一局集团第一工程有限公司 Mobile precast box girder curing machine
CN104802296A (en) * 2015-05-14 2015-07-29 江苏省交通科学研究院有限公司 Movable temporary concrete curing room and using method thereof
CN205856327U (en) * 2016-07-26 2017-01-04 云南省公路科学技术研究院 A kind of device for concrete component standardization maintenance

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106607985A (en) * 2017-03-14 2017-05-03 中交武汉港湾工程设计研究院有限公司 Gas bag type heat preservation and moisture preservation curing system and curing method using same
CN112554586A (en) * 2020-11-30 2021-03-26 上海建工二建集团有限公司 Green curing means of concrete member
CN114263123A (en) * 2022-01-17 2022-04-01 中国水利水电第四工程局有限公司 Bridge pier column concrete curing device and curing method

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Application publication date: 20161116