CN106111632B - A kind of closed washing machine cover lid plate dust removal method - Google Patents

A kind of closed washing machine cover lid plate dust removal method Download PDF

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Publication number
CN106111632B
CN106111632B CN201610793980.4A CN201610793980A CN106111632B CN 106111632 B CN106111632 B CN 106111632B CN 201610793980 A CN201610793980 A CN 201610793980A CN 106111632 B CN106111632 B CN 106111632B
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CN
China
Prior art keywords
jet
dust removal
air
washing machine
dust
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Expired - Fee Related
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CN201610793980.4A
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Chinese (zh)
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CN106111632A (en
Inventor
陈宏伟
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MAANSHAN YONGXING MOLDING CO Ltd
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MAANSHAN YONGXING MOLDING CO Ltd
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Priority to CN201610793980.4A priority Critical patent/CN106111632B/en
Publication of CN106111632A publication Critical patent/CN106111632A/en
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Publication of CN106111632B publication Critical patent/CN106111632B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/02Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area

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  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of closed washing machine cover lid plate dust removal methods, belong to field of dust removal equipment.The dust removal method of the present invention is dusted using dust pelletizing system, dust pelletizing system includes supporting mechanism and cleaning mechanism, supporting mechanism includes holder, cylinder and objective table, cylinder straight down is installed on the top plate of holder, it is connected with pressing plate on the piston rod of cylinder, for workpiece pressing, and jet mechanism is controlled by elevating mechanism and is moved up and down, dust-extraction unit is connected in the side wall of holder or top.The processing method of the present invention carries out jet processing to each face one by one, and can be carried out at the same time dust removal process in cleaning, cleaning treatment is carried out by the up and down motion of air jet pipe, cleaning efficiency and quality are improved significantly, and improve workshop condition, reduce the harm to worker.

Description

A kind of closed washing machine cover lid plate dust removal method
Technical field
The present invention relates to dust Removal Technology fields, more specifically to a kind of closed washing machine cover lid plate dedusting Method.
Background technology
Washing machine cover lid plate is made by fiberboard or plastic plate cutting, in processing, since many planks are stacked Together, the clast after cutting is attached to plate surface.When post-production, lamina tecti is needed to carry out the processing such as gluing, welding, The dust of accumulation causes to bond insecure, will have a direct impact on processing quality.
In order to reduce influence of the dust to processing quality, it is clear dust would generally to be carried out to cover board with air gun in processing at present Reason leans on worker to hold air gun, is blown repeatedly in lamina tecti stacking surrounding, clast, dust are cleaned up.But it is this at present Manner of cleaning up has the following problems:
1) when utilizing air gun to blow, only there are one inflatable mouths, take a long time the mandril version that could complete a stacking The processing of material, working efficiency are low;
2) since air gun spout is smaller, the surface area that can be cleaned every time is limited, it is necessary to repeated multiple times cleaning is carried out, but Lack of homogeneity can not ensure that each region can be cleaned, and usually restore and cleaned repeatedly and other regions in a region The case where not cleaned occurs;
3) since worker will constantly clean, arm brandishes that frequency is larger, and labor intensity is big;
4) after dust is cleaned, a large amount of dust disseminates in air, leads to shopwork environmental degradation, is good for worker Health is affected;
5) artificial cleaning is influenced by factors such as operation qualification, gimmick, sense of responsibility, and cleaning effect, quality are difficult To be guaranteed.
It follows that how efficiently, the safe processing for carrying out lamina tecti dust, for the healthy and safe of worker and production The comprehensive quality of product has large effect.
Invention content
1. technical problems to be solved by the inivention
It is an object of the invention to overcome in the prior art it is poor to head cover plate material cleaning effect, big to environmental hazard not Foot, provides a kind of closed washing machine cover lid plate dust removal method, and technical scheme of the present invention is arranged in lamina tecti stacking surrounding Air jet pipe carries out cleaning treatment by the up and down motion of air jet pipe, and cleaning efficiency and quality are improved significantly, and improve Workshop condition reduces the harm to worker.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention is:
A kind of closed washing machine cover lid plate dust removal method of the present invention, is dusted using lamina tecti dust pelletizing system, Dust removal process is:
Step 1), being mounted in dust pelletizing system in the objective table roof support of lamina tecti workpiece, so that workpiece is located at pressing plate Lower section is then shut off inlet/outlet, prepares cleaning dust;
Step 2), starting device work, dust-extraction unit are evacuated dedusting outward by air intake duct;Then one in jet mechanism Air nozzle on air jet pipe starts jet, and corresponding light bar starts to glisten, meanwhile, piston is moved downward with jet mechanism;
Step 3), after moving to the bottom end of setting position, same air jet pipe continues jet, light bar flash of light, piston with Jet mechanism moves upwards;
Step 4), after moving to setting height, light bar is in and is always on state, corresponding simultaneously by next air jet pipe jet Light bar start to glisten, carry out primary reciprocal jet processing, and according to the sequence, complete the cleaning work in four faces;
After step 5), four faces clean out, 203 return of jet mechanism simultaneously stops jet, light bar Close All, releases and carries Object platform, and it is pushed into another objective table, carry out the work of liquid honing next time.
As further improvement of the present invention, dust pelletizing system includes supporting mechanism and cleaning mechanism, the supporting mechanism Including holder, cylinder and objective table, cylinder straight down is installed on the top plate of holder, is connected on the piston rod of cylinder Pressing plate, the pressing plate coordinate workpiece pressing with objective table;Jet mechanism and elevating mechanism, the jet plane are equipped in the cleaning mechanism Structure is mainly made of the jet pipe of annular, and controlling jet mechanism by elevating mechanism moves up and down.
As further improvement of the present invention, connection inside the jet pipe, between the annular inboard of jet pipe Every setting air nozzle.
As further improvement of the present invention, the jet mechanism in step 2) is mainly surrounded by least 3 air jet pipes, spray It is connected by pipe fitting or welding manner between tracheae, air jet pipe is equipped with air inlet, for being passed through compressed air;In air jet pipe Inside is arranged at intervals with air nozzle.
As further improvement of the present invention, the air nozzle is located along the same line, and the axis and water of air nozzle Square to angle be 0~45 °.
As further improvement of the present invention, light bar is respectively connected on every air jet pipe.
As further improvement of the present invention, the holder surrounding and top seal, in side, there are inlet/outlets, are propping up Air intake duct is installed at the side wall of frame or top, which is connected with dust-extraction unit.
As further improvement of the present invention, the air intake duct is connect with main dust removal machine, and by exhaust pipe by dust It is discharged into cloth bag.
As further improvement of the present invention, the objective table bottom is provided with idler wheel.
As further improvement of the present invention, the elevating mechanism is rodless cylinder, the piston and jet of rodless cylinder Mechanism is fixedly connected.
3. advantageous effect
Using technical solution provided by the invention, compared with prior art, have the advantages that:
(1) a kind of closed washing machine cover lid plate dust removal method of the invention is arranged pressing plate in cylinder lower part, utilizes pressing plate Coordinate with objective table and the head cover plate material of stacking is overlapped together, prevents dust from entering plate face;Jet mechanism is sleeved on head cover Plate periphery, using elevating mechanism control jet, mechanism moves up and down, then jet mechanism can be carried out so that jet is synchronous with movement, be ensured Each position is arrived by liquid honing, and uniformity is more preferable, and there is no dead angle, jet Quality advances;And relative to artificial mark spraying Gas has higher efficiency;
(2) a kind of closed washing machine cover lid plate dust removal method of the invention, jet mechanism are made of more air jet pipes, It is provided with air inlet and air nozzle on each air jet pipe, then every air jet pipe is an independent pipeline, can both control more Pipeline while jet, and a certain pipeline jet can be individually controlled, it disclosure satisfy that more use demands;It is set on air jet pipe It is equipped with light bar, which can be used as label, and the side of bright light indicates that jet is completed or just in jet, prevents from repeating at jet Reason, it is highly practical, and high degree of automation;
(3) a kind of closed washing machine cover lid plate dust removal method of the invention, holder surrounding and top seal, in side wall Or air intake duct is installed at top, which connect with dust-extraction unit, after air jet pipe cleans up the dust of head cover plate surface, leads to Can in time dust be discharged by crossing dust-extraction unit, be convenient for the collection of dust, do not interfered with workshop air environment;
(4) a kind of closed washing machine cover lid plate dust removal method of the invention, idler wheel is provided in objective table bottom, can Workpiece transport directly is carried out using objective table, reduces intermediate handling link, it is time saving and energy saving;Using rodless cylinder as elevator Structure can save system space, and reasonable in design, principle is simple, convenient for promoting the use of.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the dust pelletizing system of the present invention;
Fig. 2 is dust-extraction unit and supporting mechanism attachment structure schematic diagram in the present invention;
Fig. 3 is the structural schematic diagram of jet mechanism in the present invention;
Fig. 4 is the flow process chart of the present invention.
Label declaration in schematic diagram:101, holder;102, top plate;103, cylinder;104, pressing plate;105, objective table; 201, rodless cylinder;202, piston;203, jet mechanism;2031, air jet pipe;2032, pipe fitting;2033, air nozzle;2034、 Light bar;2035, air inlet;301, air intake duct;302, main dust removal machine;303, exhaust pipe;304, cloth bag.
Specific implementation mode
To further appreciate that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
In conjunction with Fig. 1, a kind of closed washing machine cover lid plate dust removal method of the present embodiment, including supporting mechanism and cleaner Structure, supporting mechanism include holder 101, cylinder 103 and objective table 105, holder 101 connected by four stabilizer blades being vertically arranged and At being provided with top plate 102 at the top of holder 101.The side wall of holder 101 can be closed and also open setting, not have in the present embodiment There is concrete restriction.
The main purpose that top plate is arranged is installation cylinder 103, can also directly be pacified instead of top plate with other supporting mechanisms Fill cylinder 103.Cylinder 103 straight down is installed on top plate 102, pressing plate 104 is connected on the piston rod of cylinder 103, it should Pressing plate 104 coordinates workpiece pressing with objective table 105.When carrying out jet, if lamina tecti is not compressed, dust easily enters Gap causes the upper and lower surface of lamina tecti also to have dust, causes installation quality worse.It, can be side after lamina tecti is compressed Dust blow away, be convenient for post-production.
Jet mechanism 203 and elevating mechanism are equipped in cleaning mechanism in the present embodiment, the jet mechanism 203 is mainly by ring The jet pipe of shape forms, and controlling jet mechanism 203 by elevating mechanism moves up and down.Elevating mechanism can select rodless cylinder 201 or motor etc., are not specifically limited, and the present embodiment uses rodless cylinder 201, the piston 202 and jet of rodless cylinder 201 Mechanism 203 is fixedly connected.
Specifically, jet pipe can be an internal pipeline being connected to, and be arranged at the annular inboard interval of jet pipe Air nozzle 2033, more preferably, in conjunction with Fig. 3, the jet mechanism 203 that the present embodiment uses mainly is surrounded by 4 air jet pipes 2031, shape Rectangular structure is connected by pipe fitting 2032 between air jet pipe 2031, and the end of every air jet pipe 2031 is all blocked, in There is cavity in portion, and air jet pipe 2031 is equipped with air inlet 2035, for being passed through compressed air into cavity;In 2031 inside of air jet pipe It is arranged at intervals with air nozzle 2033, air nozzle 2033 places the side of workpiece, pass through air nozzle towards the inside of rectangular configuration 2033 pairs of workpiece carry out liquid honing.
The jet region of multiple air nozzles 2033 can cover the entire lateral width of workpiece, when air jet pipe 2031 is from upper It moves downward once, just can realize a jet cleaning treatment to entire side.And uniformity is good, and there is no dead Angle contributes to post-production.
Embodiment 2
A kind of closed washing machine cover lid plate dust removal method of the present embodiment, basic structure is same as Example 1, no It is with place:Liang Tao jets mechanism 203 is provided in the present embodiment in same supporting mechanism, Liang Tao jets mechanism 203 can To share a control system, then it can realize that Liang Tao jets mechanism 203 works asynchronously, further improve processing efficiency.
105 bottom of objective table is provided with idler wheel, if being not provided with idler wheel, is being put after workpiece will being unloaded when processing every time It sets on objective table 105, operation is cumbersome, after idler wheel is arranged, directly workpiece can be placed on objective table and transport pressure Below plate, is transported again after the completion of liquid honing, the time is greatly saved and reduces the labor intensity of worker.
Embodiment 3
A kind of closed washing machine cover lid plate dust removal method of the present embodiment, basic structure is same as Example 2, no It is with place:Air nozzle 2033 on same air jet pipe is located along the same line, and the axis of air nozzle 2033 and level side To angle be 10 ° (can also be arranged as required to as other angles), and be biased to horizontal plane below.Certain gradient is set, It is easier to clean out the dust in crack, and dust is made to be drifted towards jet direction, suspension can be prevented to a certain extent Dust is attached to the workpiece surface cleared up again, it is easier to collect the dust of cleaning.
Further, it is respectively connected with light bar 2034 on every air jet pipe 2031, which can be wrapped in air jet pipe It on 2031, or is directly tied up on air jet pipe 2031, is not specifically limited with band.
During processing, can be with four faces while jet, it can also individually jet processing one by one.Carrying out jet one by one When processing, the light bar 2034 on the air jet pipe 2031 in jet work can glisten, and can continue to shine after jet is complete, under One air jet pipe continues jet, while corresponding waiting meeting intermittent flash of light, indicates just in jet processing.Then can clearly it see To jet process and the position of jet processing, omit during anti-stop operation, ensure that processing quality.
Embodiment 4
A kind of closed washing machine cover lid plate dust removal method of the present embodiment, basic structure is same as Example 3, no It is with place:101 surrounding of holder and top seal, form closed space in the present embodiment.In side, there are inlet/outlets, can Think that sliding door, the width of door are greater than the width of objective table 105, can normally pass in and out.Under the rear wall of holder 101 Air intake duct 301 is installed in portion, i.e., air intake duct 301, the air intake duct 301 and dust-extraction unit are installed in the lower part of side wall opposite with inlet/outlet It is connected, can is bag filter or other dedusters, for the dust of internal system to be discharged.
As shown in Fig. 2, air intake duct 301 is connect with main dust removal machine 302, and by exhaust pipe 303 by dust emissions to cloth bag 304, main dust removal machine 302 is transported to after the dust in sucked air is collected in cloth bag 304, and air is expelled directly out.
In conjunction with above example and Fig. 4, the present invention provides a kind of closed washing machine cover lid plate dust removal method, dedustings Method is:
Step 1), being mounted in 105 roof support 101 of objective table of lamina tecti workpiece, so that workpiece is located under pressing plate 104 Side is then shut off inlet/outlet, prepares cleaning dust.
Step 2), starting device work, dust-extraction unit pass through the pumping dedusting outward of air intake duct 301;Then jet mechanism 203 In air nozzle 2033 on an air jet pipe 2031 start jet, corresponding light bar 2034 starts to glisten, and is indicating the part Carry out liquid honing work;Meanwhile piston 202 is moved downward with jet mechanism 203.
Step 3), after moving to the bottom end of setting position, same air jet pipe 2031 continue jet, light bar 2034 glisten, Piston 202 is moved upwards with jet mechanism 203;
After a jet, part dust is not discharged, may be again attached on workpiece straight sheet pile, by primary past Multiple movement can fully remove surface dirt.
Step 4), after moving to setting height, light bar 2034 is in and is always on state, by 2031 jet of next air jet pipe, Corresponding light bar 2034 starts to glisten simultaneously, carries out primary reciprocal jet processing, and according to the sequence, complete the cleaning in four faces Work.
After step 5), four faces clean out, 203 return of jet mechanism simultaneously stops jet, 2034 Close All of light bar, after Continuous dedusting can release objective table 105 after one minute, and be pushed into another objective table 105, carry out the work of liquid honing next time.
The method for cleaning of the present invention overlaps together the head cover plate material of stacking using pressing plate and objective table cooperation, prevents Only dust enters plate face;Jet mechanism is sleeved on lamina tecti periphery, mechanism moves up and down using elevating mechanism control jet, then sprays Mechanism of qi structure can be carried out so that jet is synchronous with movement, ensure that each position is arrived by liquid honing, uniformity is more preferable, and there is no dead Angle, jet Quality advance;And it is had higher efficiency relative to artificial jet;Air jet pipe clears up the dust of head cover plate surface After falling, dust can be discharged in time by dust-extraction unit, be convenient for the collection of dust, and what is imitated protects workshop air ring Border reduces harm of the dust in air to worker's health, convenient for promoting the use of.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution Similar frame mode and embodiment, are within the scope of protection of the invention.

Claims (10)

1. a kind of closed washing machine cover lid plate dust removal method, it is characterised in that:It is dusted using lamina tecti dust pelletizing system, Dust removal process is:
Step 1), being mounted in dust pelletizing system in objective table (105) roof support (101) of lamina tecti workpiece, make workpiece position Below pressing plate (104), it is then shut off inlet/outlet, prepares cleaning dust;
Step 2), starting device work, dust-extraction unit are evacuated dedusting outward by air intake duct (301);Then jet mechanism (203) In air nozzle (2033) on an air jet pipe (2031) start jet, corresponding light bar (2034) starts to glisten, meanwhile, piston (202) it is moved downward with jet mechanism (203);
Step 3), after moving to the bottom end of setting position, same air jet pipe (2031) continues jet, light bar (2034) flash of light, Piston (202) is moved upwards with jet mechanism (203);
Step 4), after moving to setting height, light bar (2034) is in and is always on state, by next air jet pipe (2031) jet, Corresponding light bar (2034) starts to glisten simultaneously, carries out primary reciprocal jet processing, and according to the sequence, completes the clear of four faces Science and engineering is made;
After step 5), four faces clean out, jet mechanism (203) return simultaneously stops jet, and light bar (2034) Close All pushes away Go out objective table (105), and be pushed into another objective table (105), carries out the work of liquid honing next time.
2. a kind of closed washing machine cover lid plate dust removal method according to claim 1, it is characterised in that:Dust pelletizing system packet Supporting mechanism and cleaning mechanism are included, the supporting mechanism includes holder (101), cylinder (103) and objective table (105), in holder (101) cylinder (103) straight down is installed on top plate (102), pressing plate is connected on the piston rod of cylinder (103) (104), which coordinates workpiece pressing with objective table (105);In the cleaning mechanism be equipped with jet mechanism (203) and Elevating mechanism, the jet mechanism (203) are mainly made of the jet pipe of annular, and jet mechanism is controlled by elevating mechanism (203) it moves up and down.
3. a kind of closed washing machine cover lid plate dust removal method according to claim 2, it is characterised in that:The air jet pipe Connection inside road, in the annular inboard interval of jet pipe setting air nozzle (2033).
4. a kind of closed washing machine cover lid plate dust removal method according to claim 2, it is characterised in that:In step 2) Jet mechanism (203) is mainly surrounded by least 3 air jet pipes (2031), between air jet pipe (2031) by pipe fitting (2032) or Welding manner connects, and air jet pipe (2031) is equipped with air inlet (2035), for being passed through compressed air;In air jet pipe (2031) Side is arranged at intervals with air nozzle (2033).
5. a kind of closed washing machine cover lid plate dust removal method according to claim 4, it is characterised in that:The air nozzle (2033) it is located along the same line, and the axis of air nozzle (2033) and the angle of horizontal direction are 0~45 °.
6. a kind of closed washing machine cover lid plate dust removal method according to claim 4, it is characterised in that:Every air jet pipe (2031) light bar (2034) is respectively connected on.
7. a kind of closed washing machine cover lid plate dust removal method according to any one of claim 2~6, feature exist In:Holder (101) surrounding and top seal, in side, there are inlet/outlets, are inhaled in the side wall of holder (101) or top installation Tracheae (301), the air intake duct (301) are connected with dust-extraction unit.
8. a kind of closed washing machine cover lid plate dust removal method according to claim 7, it is characterised in that:The air intake duct (301) it is connect with main dust removal machine (302), and by exhaust pipe (303) by dust emissions to cloth bag (304).
9. a kind of closed washing machine cover lid plate dust removal method according to claim 7, it is characterised in that:The objective table (105) bottom is provided with idler wheel.
10. a kind of closed washing machine cover lid plate dust removal method according to claim 7, it is characterised in that:The lifting Mechanism is rodless cylinder (201), and the piston (202) of rodless cylinder (201) is fixedly connected with jet mechanism (203).
CN201610793980.4A 2016-08-31 2016-08-31 A kind of closed washing machine cover lid plate dust removal method Expired - Fee Related CN106111632B (en)

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CN110788076B (en) * 2019-10-31 2022-03-11 Tcl王牌电器(惠州)有限公司 Cleaning device and cleaning system
CN112689403B (en) * 2020-11-17 2024-07-30 百思合智能工业自动化(苏州)有限公司 Full-automatic circuit board superposition equipment

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