CN106111621A - A kind of bus surface-treatment line - Google Patents
A kind of bus surface-treatment line Download PDFInfo
- Publication number
- CN106111621A CN106111621A CN201610689657.2A CN201610689657A CN106111621A CN 106111621 A CN106111621 A CN 106111621A CN 201610689657 A CN201610689657 A CN 201610689657A CN 106111621 A CN106111621 A CN 106111621A
- Authority
- CN
- China
- Prior art keywords
- bus
- workpiece
- treatment line
- pond
- conveying direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
Abstract
The invention discloses a kind of bus surface-treatment line, it is included on the conveying direction of bus workpiece the cleaning position arranged, cleaning position is provided with the service sink for accommodating bus workpiece, and service sink is provided with the ultrasonic unit of dirt under the sur-face peeling from bus workpiece.Bus is carried out in pre-treatment by the method using ultrasonic cleaning in the present invention, utilize the feature that ultrasonic waves for cleaning is pollution-free, clean, make in bus treatment process, the cleanout fluid of pollution will not be produced, do not have the waste of cleanout fluid, thus avoid the pollution and waste occurred after bus is cleaned by cleanout fluid yet.Meanwhile, the speed of ultrasonic cleaning is far longer than the speed cleaned with cleanout fluid, the most also will accelerate the speed of bus pretreatment cleaning, improves the efficiency that bus processes.
Description
Technical field
The present invention relates to a kind of bus surface-treatment line.
Background technology
At present, in existing power transmission and transformation industry in voltage power distribution equipments at different levels, particularly medium voltage network, as connecting once
The conductor that loop and each electrical equipment connect typically uses bus, and the effect of bus collects exactly, distributes and transmit electric energy.Industry
Interior bus uses rectangular rigid copper bar or aluminum row.After bus is completed by the operation such as cutting, bending, also will be through post processing.Female
The post processing of line is mainly surface and processes and insulation processing.The processing mode that both is different is hardly formed works continuously, wherein
In surface treatment process, it is difficult to the meeting avoided uses acid solution to be carried out bus, causes the pollution of environment and water quality, even if
Carry out sewage disposal, but processing cost is high, so this traditional production method need to improve；Insulation processing at bus
In, great majority use thermoplastic tube to be enclosed within bus, and this production causes different bus specifications otherwise same, and kind is the most, and
And heat-shrink tube makes and there is multiplexing's defective workmanship, and on electrical operation, existence combines sternly, heat assembles fast, heat ageing
The problem such as serious, jeopardizes the safe operation of electrical equipment, statistically the highest because of the heat ageing accounting that causes the accident in industry.Bus exists
Production process is overlapped, bake, cut hole and there is no complete production line, between workpiece of taking, operation, turn the whole manual work of sequence, environment
Badly, labor intensity is big.The major drawbacks that such processing technique and method exist is exactly that operating personnel's labor intensity is big, work
Efficiency is low, and there is job safety hidden danger.
Chinese patent literature CN101582310A discloses a kind of copper bar hot compress leaching insulating method, by processing step: clear
Wash preheated fluidification hot compress finishing and dry composition, wherein in fluidisation hot compress step, copper bar is immersed the fluidisation of fluid bed
Pond is coated, to realize continuous prodution.But because in the method, the cleaning of copper bar still uses ethanol and gauze to clean
Mode, alcohol effluent after cleaning and waste and old gauze yet suffer from easily producing and pollute and problem that processing cost is high, simultaneously this
Planting cleaning way and also can reduce the efficiency that copper bar cleans, the overall operation speed causing copper bar to process reduces, so this process side
Method yet suffers from the problem that processing cost is high and treatment effeciency is slow.
Summary of the invention
It is an object of the invention to provide a kind of bus surface-treatment line reducing the pollution that cleaning liquid causes.
In order to realize object above, the technical scheme of the pipeline system bus process for producing line of the present invention is as follows:
Bus surface-treatment line, be included on the conveying direction of bus workpiece arrange cleaning position, cleaning position be provided with for
Accommodating the service sink of bus workpiece, service sink is provided with the ultrasonic unit of dirt under the sur-face peeling from bus workpiece.
Ultrasonic unit includes supersonic generator and the ultrasonic transducer of upper connection thereof, and is provided with confession in service sink
The cleanout fluid that the surface of bus workpiece is immersed.
Described bus surface-treatment line be additionally included on the conveying direction of bus workpiece arrange be positioned under cleaning position
The spray position of trip, spray position is provided with the spray pond for accommodating bus workpiece, and spray pond is provided with for by bus surface of the work
The dirt stripped down wash away get off wash away shower nozzle.
Described bus surface-treatment line is additionally included on the conveying direction of bus workpiece being positioned at of setting and sprays under position
The wind of trip cuts position, and wind is cut position and is provided with the dewatering pond for accommodating bus workpiece, and dewatering pond is provided with for by bus surface of the work
The wind cutting apparatus that the moisture attached sweeps away.
Dewatering pond is provided with the backflow dress for the water in dewatering pond is delivered to wash away the water route import that shower nozzle is connected
Put.
The import in the water route that sand washing shower nozzle is connected is at the bottom of the pond of spray pond, and the outlet guide of reflux leads to be connected on spray
Drench on pond.
Described bus surface-treatment line is additionally included on the conveying direction of bus workpiece the wind that is positioned at arranged and cuts under position
The dry position of trip, dry position is provided with the air-dry apparatus of the moisture for drying up bus surface of the work residual.
Described bus surface-treatment line be additionally included on the conveying direction of bus workpiece arrange be positioned under cleaning position
The brush plating position of trip, brush plating position is provided with and carries out tin plating or silver-plated electroplanting device for the faying surface at bus workpiece.
Described bus surface-treatment line also includes the net cage for holding bus workpiece and for will be with bus work
The Programme control trolly that the net cage of part switches between each station, Programme control trolly connects the defeated of the conveying direction extension along bus workpiece
Send track.
Bus is carried out in pre-treatment by the method using ultrasonic cleaning in the present invention, utilizes ultrasonic waves for cleaning without dirt
Dye, the feature of cleaning so that in bus treatment process, the cleanout fluid of pollution will not be produced, also do not have the waste of cleanout fluid,
Thus avoid the pollution and waste occurred after bus is cleaned by cleanout fluid.Meanwhile, the speed of ultrasonic cleaning is far longer than with clear
The speed that washing liquid is cleaned, the most also will accelerate the speed of bus pretreatment cleaning, improves the efficiency that bus processes.
Accompanying drawing explanation
Fig. 1 is the workflow schematic diagram of the bus production line belonging to median generatrix surface-treatment line of the present invention；
Fig. 2 is the structural representation of the bus surface-treatment line of the present invention；
Fig. 3 is the structural representation of Fig. 1 median generatrix insulation processing production line.
Detailed description of the invention
The embodiment of median generatrix surface-treatment line of the present invention: it is female that this bus surface-treatment line belongs to pipeline system
The front section of line process for producing line, simultaneously this bus surface-treatment line and pipeline system bus process for producing line back segment portion
The bus insulation process for producing line divided belongs to again two relatively independent parts, i.e. bus surface-treatment line and bus insulation
Process for producing line can be bus insulation process for producing line feed, it is also possible to independent production intermediate products surface processes
Bus workpiece, sells.
As it is shown in figure 1, pipeline system bus post processing is divided into two large divisions: surface processes and insulation processing.Surface processes
Main station has: pre-treatment suspension member position 1, removing surface position 2, brush plating position 3, and bus need to be hung over pre-treatment suspension member position by i.e. artificial
Conveyer device on, be transported to that removing surface position carries out ultrasonic waves for cleaning, cleaning showers, wind are cut by conveyer device, air-dried afterwards；
Being transported by conveyer device, personnel do not enter working region again, and brush plating position manually carries out taking off workpiece and completing brush plating operation
After, mechanical hand 4 it is transported on the workbench of next process protection position 5.The insulation processing operation of bus mainly has: anti-
Protect position 5, post processing suspension member position 6, coating position 7, lower part position 8, packaging position 9, i.e. mechanical hand 4 the bus workpiece after brush plating is placed on
After the workbench of protection position 5, bus workpiece is made without taking of the region bus workpiece of coating by operative employee by frock
After junction and installing hole carry out parcel protection, hang on the framework in post processing hanger position 6, Programme control trolly after extracting,
First the heating furnace of coated position 7 preheats, and is then sent for coating position 7 and carries out FBC coating operation, after operation completes, transplanter
Bus operation completed is placed on the workbench of lower part position 8, by number in packaging position 9 after then operator removes frock
Interior vanning.
In surface processes, the thermal source air-drying the hot blast in position is the waste heat of heating furnace in insulation processing production line, will
The surface preheating air compressor machine of heating furnace carries out the surface that the mode of wind model acts on the bus workpiece of air-dried position.
The use process of each station of the surface-treatment line of bus is as follows:
Pre-treatment suspension member position: pre-treatment position is provided with mechanical arm, to hang in surface process conveying dress by the bus machined workpiece
Put, surface process conveyer device mainly by the net cage 13 for holding bus workpiece, for carry with the net cage of bus workpiece
The surface of 13 processes Programme control trolly 10 and the delivery track composition of the conveying direction extension along bus workpiece, and surface processes program control little
Car 10 transports bus workpiece on delivery track and switches successively at each station.
Removing surface position: as in figure 2 it is shown, be divided into again the conveying direction along bus workpiece to be sequentially distributed in removing surface position
Cleaning position, spray position, wind are cut position, are dried position, and the technological process in removing surface position of the bus workpiece is: surface processes Programme control trolly
The net cage 13 of picking-up is placed in the service sink of cleaning position by 10, utilizes the ultrasonic unit 13 installed on the pool wall of service sink to incite somebody to action
The dirt of bus surface of the work is removed, and this ultrasonic unit 13 is main by the ultrasonic transducer group of supersonic generator and coupling
Become, and be provided with in this service sink not the cleanout fluid on surface of bus workpiece, to utilize the principle of ultrasound wave environmental protection by bus
The dirt of surface of the work is removed, and instead of the process of various pickling processes completely；After ultrasonic waves for cleaning completes, surface processes program control
Dolly 10 holds up net cage 13 and arrives the spray pond 12 of spray position, and the unsettled spray nozzle at spray pond 12 of net cage 13 and pond it
Between, to be got off by the wash dirt that bus surface of the work remains by washing away shower nozzle, and the water inlet washing away shower nozzle passes through water route
Connect pond, i.e. wash away the import in water route that shower nozzle connects and supply water, to save to washing away shower nozzle using pond as water tank
Substantial amounts of clear water；Being then passed through wind and cut the dewatering pond 14 of position, in dewatering pond 14, the residual water branch on bus frock surface is in drip
Under the effect of the wind cutting apparatus of sink top, 15 are blown down, and wind cutting apparatus 15 is the water utilizing compressed air by floating over bus surface
Quickly blowing down in dewatering pond, be also associated with reflux simultaneously on this dewatering pond 14, the effect of reflux is by dewatering
Water in pond 14 injects in the pond of spray pond 12, and compensates as the import water source washing away shower nozzle, it is achieved the capable of circulation of water makes
With；Then surface processes Programme control trolly 10 and net cage 13 is transported to be dried position 16 carries out hot air drying, is dried the dry of position 16 herein
Dry is that the heat heating residual that FBC coats preheating heating furnace is introduced by pipeline 17, uses this part to remain heat pair
The moisture of bus frock remained on surface air-dries, and dries up residual water on bus with realization heat radiation recycling, joint
The about energy, the environmental protection used at this, ultrasound wave, water saving, energy-conservation bus is cleaned after be transported to brush plating position.
Brush plating position: after receiving the bus cleaned, carries out tin plating or plating by the way of Brush Plating to faying surface
Silver processes, and instead of overall plating, and brush plating liquid uses neutral solution to protect environmental pollution.Utilize Brush Plating by busbar shiplap joint face
Carrying out brush plating process, the bus that brush plating completes transports lower to operation by mechanical hand 4, and pre-treatment completes.It is clear that pre-treatment uses
Wash, brush plating is all environment protection no-pollution, and economize on water, the fall that meets such as energy-conservation can save the requirement consumed.
The use process of each station of the insulation processing production line of bus is as follows:
Protection position: after receiving mechanical hand and be transferred to the bus of workbench, carries out cladding by frock anti-to faying surface and installing hole
Protecting, on the insulation processing conveyer device deposited in hanging over insulation processing suspension member district after protection, insulation processing conveyer device includes edge
The delivery track of bus workpiece conveying direction extension and the insulation processing Programme control trolly 22 of upper installation, insulation processing Programme control trolly
Being provided with elevator 21 on 22, elevator 21 connects the hanger 18 for carry bus workpiece.
Post processing suspension member position: post processing suspension member position is by the hanger storage area of insulation conveyer device, hanger leaves in solid
Determining on framework, transported by insulation processing Programme control trolly 22, bus workpiece hangs on hanger after protection.
Coating position: as it is shown on figure 3, bus hangs on hanger 18, after receiving work order, insulation processing Programme control trolly 22
Moving after coming to hold up the position that hanger is transported to baking oven 19,19, baking oven automatically opens up, on insulation processing Programme control trolly 22
Hanger 18 is delivered in baking oven 19 by elevator 20 action, and after the device clamping hanger 18 in baking oven 19, elevator 20 sets back,
Oven door implements heating after being automatically switched off, and insulation processing Programme control trolly 22 carries out next step by setup program and resets, and then waits
Next instruction, has heated rear insulation processing Programme control trolly 22 and has received after instruction moves to baking oven 19 times, and baking oven 19 is beaten automatically
Opening, elevator 20 holds up hanger 18 and falls on insulation processing Programme control trolly 22, and oven door is closed, and insulation processing Programme control trolly 22 is transported
Sending hanger to above coating unit 21, elevator 20 carries out FBC coating in falling to delivering to bus the fluidisation pond of coating unit 21,
After completing, bus workpiece is promoted by elevator 20, and insulation processing Programme control trolly 22 is transported to baking oven 19 position, and oven door is opened, and carries
Liter machine 20 rises in hanger 18 is delivered to baking oven 19 after clamping, and elevator 20 falls after rise, and oven door is automatically switched off, and Programme control trolly 22 is multiple
Position waits instruction, and bus workpiece insulate after having solidified in baking oven 19 after hanger 18 is taken out by Programme control trolly 22 and delivers to lower part
Position.The coating unit of bus uses the mode of fluidisation coating to instead of heat-shrinkable T bush, it is achieved automated production pattern, carries out FBC
The busbar combination power of coating, various electricity function index are superior to heat-shrink tube, promote, in industry be all in power industry
Manual work pattern, this realization produces the uncontrollable factor decreasing human users automatically, steady quality and reduce work
Intensity and improve safety.
, there is a fixed frame lower part position: hanger is mainly placed in lower part position, and bus FBC has coated rear Programme control trolly
Being placed on by hanger on the fixed frame in lower part district, insulation Programme control trolly resets, and coated for FBC bus is taken by operator
Under, it is transported to bagging area on a moving belt by protecting to take off to place in the frock of installing hole and faying surface.
Packaging position: after the bus received on conveyer belt, identifies contract number automatically by the label of scanning end of bus bars
Carry out loading packing with filled cabinet numbering, packed rear automatic printing and gone out all bus information in vanning, it is to avoid delivery
Error.
Packaging warehouse-in, whole work after the bus post processing machined being carried out by this quantity-produced mode
Industry pattern can produce continuously, has guard rail in working region, prevents having personnel to enter in equipment running process, harm person peace
Entirely, key position is provided with Iris, and personnel are automatically stopped after being strayed into, and crucial position is provided with scram button,
Equipment is pressed in maloperation can be out of service, carries out the powder particle that dust pelletizing system absorption is small, protection at FBC coating zone
Environment and personnel protection.Whole production line uses environmental protection, energy-conservation, the work pattern of water saving, improves environment greatly, and protection is made
Industry personal security, it is achieved while fall can save consumption, cost-effective, raising product quality.
Other embodiments of this production line: in ultrasonic waves for cleaning district, with ultrasound wave to bus surface clean after, it is also possible to straight
Connect the mode using wind to cut and blow down the dirt on bus surface, or even by the way of workman taps, the dirt on bus surface is shaken
Under.Both by the way of brush plating, bus can be carried out surface process in brush plating district, it is also possible to by automatic electroplating machine to bus
Electroplate.Between each station, in addition to using Programme control trolly and carrying out bus transport, it is also possible to electric block, conveyer belt
Etc. carrying out material transportation.
Claims (9)
1. bus surface-treatment line, it is characterised in that be included on the conveying direction of bus workpiece the cleaning position arranged, clearly
Washing position and be provided with the service sink for accommodating bus workpiece, service sink is provided with dirt under the sur-face peeling from bus workpiece
Ultrasonic unit.
Bus surface-treatment line the most according to claim 1, it is characterised in that ultrasonic unit includes that ultrasound wave is sent out
Raw device and the ultrasonic transducer of upper connection thereof, and in service sink, it is provided with the cleanout fluid that the surface for bus workpiece is immersed.
Bus surface-treatment line the most according to claim 1 and 2, it is characterised in that described bus surface processes raw
Producing line and be additionally included on the conveying direction of bus workpiece the spray position being positioned at downstream, cleaning position arranged, spray position is provided with for holding
Receiving the spray pond of bus workpiece, spray pond is provided with for the dirt that bus surface of the work strips down washes away washing away of getting off
Shower nozzle.
Bus surface-treatment line the most according to claim 3, it is characterised in that described bus surface-treatment line
Being additionally included on the conveying direction of bus workpiece the wind being positioned at spray downstream, position arranged and cut position, wind is cut position and is provided with for accommodating mother
The dewatering pond of lineman's part, dewatering pond is provided with the wind cutting apparatus for being swept away by the moisture that bus surface of the work attaches.
Bus surface-treatment line the most according to claim 4, it is characterised in that dewatering pond is provided with for by dewatering
Water in pond is delivered to wash away the reflux of the water route import that shower nozzle is connected.
Bus surface-treatment line the most according to claim 5, it is characterised in that the water route that sand washing shower nozzle is connected
Import is at the bottom of the pond of spray pond, and the outlet guide of reflux leads to be connected on spray pond.
Bus surface-treatment line the most according to claim 3, it is characterised in that described bus surface-treatment line
Being additionally included on the conveying direction of bus workpiece the wind that is positioned at arranged and cut the dry position in a downstream, dry position is provided with for drying up mother
The air-dry apparatus of the moisture of lineman's part remained on surface.
Bus surface-treatment line the most according to claim 1 and 2, it is characterised in that described bus surface processes raw
Produce line be additionally included on the conveying direction of bus workpiece arrange the brush plating position being positioned at downstream, cleaning position, brush plating position be provided with for
The faying surface of bus workpiece carries out tin plating or silver-plated electroplanting device.
Bus surface-treatment line the most according to claim 1 and 2, it is characterised in that described bus surface processes raw
Produce line and also include the net cage for holding bus workpiece and for being switched between each station by the net cage with bus workpiece
Programme control trolly, Programme control trolly connects the delivery track having the conveying direction extension along bus workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610689657.2A CN106111621A (en) | 2016-08-19 | 2016-08-19 | A kind of bus surface-treatment line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610689657.2A CN106111621A (en) | 2016-08-19 | 2016-08-19 | A kind of bus surface-treatment line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106111621A true CN106111621A (en) | 2016-11-16 |
Family
ID=57279282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610689657.2A Pending CN106111621A (en) | 2016-08-19 | 2016-08-19 | A kind of bus surface-treatment line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106111621A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107931983A (en) * | 2017-11-16 | 2018-04-20 | 重庆鸽牌电线电缆有限公司 | A kind of processing technology on copper bar surface |
| CN108526144A (en) * | 2018-03-28 | 2018-09-14 | 芜湖市黄山松工业地坪新材料有限公司 | The cleaning equipment of building materials pipe |
| CN109148052A (en) * | 2018-08-23 | 2019-01-04 | 江苏森蓝智能系统有限公司 | A kind of copper bar vulcanization production technology |
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| JP2011256450A (en) * | 2010-06-11 | 2011-12-22 | Hitachi Cable Ltd | Cleaning/drying device and cleaning/drying method for striate material |
| CN102409376A (en) * | 2011-11-23 | 2012-04-11 | 江苏大学 | Method and device for manufacturing copper/aluminum compound conductive bar by plating |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107931983A (en) * | 2017-11-16 | 2018-04-20 | 重庆鸽牌电线电缆有限公司 | A kind of processing technology on copper bar surface |
| CN108526144A (en) * | 2018-03-28 | 2018-09-14 | 芜湖市黄山松工业地坪新材料有限公司 | The cleaning equipment of building materials pipe |
| CN109148052A (en) * | 2018-08-23 | 2019-01-04 | 江苏森蓝智能系统有限公司 | A kind of copper bar vulcanization production technology |
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Application publication date: 20161116 |