Summary of the invention
It is an object of the invention to provide the manufacture method of a kind of anti-fetid sweat shoes, it can effectively solve the problems referred to above, for
Cloth shoes produce to provide and support.
For achieving the above object, present invention employs techniques below scheme:
The manufacture method of a kind of anti-fetid sweat shoes, including making sole, making vamp, and by the sole made and footwear
Face is sewn into finished product cloth shoes, it is characterised in that:
Sole is adopted to produce with the following method and is obtained:
S11: pick up the bamboo shell come off from bamboo sprout and it is carried out pretreatment;
S12: pretreated bamboo shell is folded code 2~5 layers and uses linen thread to be ordered by bamboo shell seam after folded code to be integrated, according to footwear
Bamboo shell after original pattern opposite joint is ordered is pruned, and carries out rolling process and make at the bottom of bamboo shell after pruning;Sole cloth is folded code bonding make
At the bottom of blank, then carry out the manual end of receiving by being connected as a single entity at the bottom of bamboo shell and at the bottom of blank with linen thread, receive by hand and use cutting knife after bear building-up bundle
Cut at the bottom of blank along the profile at the bottom of bamboo shell, lay one layer of Cotton Gossypii on the surface at the bottom of bamboo shell after cutting, then use pure
Cotton layer is covered by cotton, is made as integrally can be prepared by sole by the periphery of pure cotton cloth with the periphery fissure at the bottom of bamboo shell;
Bamboo shell pretreatment includes following operation:
S111: collect the bamboo shell that comes off of nature, by its natural airing so that the moisture content of bamboo shell is down to 13~15% left
Right;
S112: the bamboo shell after natural airing is carried out depilation process;
S113: the bamboo shell after depilation is poured into and soaks 0.5~2.5h in soaking compartment so that bamboo shell fully absorbs water;
S114: the bamboo shell steaming and decocting 5~20min after soaking, the bamboo shell after steaming and decocting is put in rinsing bowl and is carried out;
S115: the bamboo shell after cleaning dries naturally so that bamboo shell moisture content is down to 18~about 20%, is then sent to stand
It is shakeout by leveling device, and the bamboo shell code after shakeouing builds up bundle, then carries out the repoussage raw material as shoemaking;
Losing hair or feathers in depilation device of bamboo shell, depilation device includes the depilation of skewed layout in frame B and frame B
Cylinder, the two ends of depilation cylinder are offered charging aperture and discharging opening respectively, inner wall of rotary drum face of losing hair or feathers are provided with convex tendon, the length of convex tendon
Degree direction with depilation cylinder length direction consistent, convex tendon depilation cylinder inwall on along lose hair or feathers cylinder length direction in
Layered arrangement, the convex tendon of adjacent layer is that interleaved shape is arranged, depilation cylinder is connected with drive mechanism E;
Bamboo shell carries out steaming and decocting in steaming plant, and steaming plant includes that the annular that boiling tank and boiling tank are provided above is led
Rail, is provided with mesh dividing plate in boiling tank, the boiling tank bucket chamber on mesh dividing plate top for carrying out steaming and decocting, mesh dividing plate to bamboo shell
Downside is provided with heating assembly B, and ring-shaped guide rail is provided with mobile dolly, and mobile dolly is provided with hoist engine, hoist engine with
The hurdle frame containing bamboo shell is connected, and hurdle frame is made up of the splicing of each framework, and framework includes at the bottom of frame, frame lid and the side frame wall of circle,
One end at the bottom of frame is articulated and connected with side frame wall, and the bottom of side frame wall arranges bolt button, and bolt button is inserted into plug and locks at the bottom of frame,
Side frame wall top peripheral uniform intervals arranges connection hook, and bottom side frame wall, periphery uniform intervals arranges junction button, connects hook and company
Connecing the corresponding layout of button, adjacent framework carries out locking connect by connecting hook, junction button, arranges jube and carry out point in framework
Every, hurdle frame is lifted by crane by hoist engine;
Bamboo shell shakeouts in spreading out device, and spreading out device includes the feeder arranged in frame A and frame A
Structure, feed mechanism includes the bamboo shell conveyer belt for carrying bamboo shell, and bamboo shell conveyer belt is connected with drive mechanism A, and bamboo shell carries
The feed end of band is provided with the bamboo shell chute feeder for pushing bamboo shell to bamboo shell conveyer belt, the flute length direction of bamboo shell chute feeder and bamboo
The conveying direction of shell conveyer belt is consistent, the conveyor surface of the upper strata belt body of the bottom land inner surface of bamboo shell chute feeder and bamboo shell conveyer belt
Flush is arranged, two cell walls of bamboo shell chute feeder are to the extended guiding extension, inner side of bamboo shell conveyer belt, bamboo shell conveyer belt
Be provided above bamboo shell is shakeout shakeout mechanism and the bamboo shell after shakeouing carried out the hot pressure mechanism of hot pressure sizing.
Bamboo shell can quickly be processed by the technical scheme of above-mentioned offer, and producing for high-volume cloth shoes provides raw material to prop up
Holding and reduce cost, prepared cloth shoes are comfortable and easy to wear, and good permeability, can anti-fetid sweat, deodorant.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is carried out specifically
Bright.Should be appreciated that following word only in order to describe one or more specific embodiments of the present invention, not to the present invention
The protection domain of concrete request carries out considered critical.
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is carried out specifically
Bright.Should be appreciated that following word only in order to describe one or more specific embodiments of the present invention, not to the present invention
The protection domain of concrete request carries out considered critical.
The invention provides the manufacture method of a kind of anti-fetid sweat shoes, including making sole, making vamp, and will make
Good sole and vamp are sewn into finished product cloth shoes, specifically as shown in Fig. 1,2,4.
Sole is adopted to produce with the following method and is obtained, footwear sole construction as shown in Figure 3:
S11: pick up the bamboo shell come off from bamboo sprout and it is carried out pretreatment;
S12: pretreated bamboo shell is folded code 2~5 layers and uses linen thread to be ordered by bamboo shell seam after folded code to be integrated that (seam is ordered
Purpose is to prevent bamboo shell to be moved during cutting), right according to pattern of outsole (pattern of outsole is the model making cloth shoes sole)
Bamboo shell after seam is ordered is pruned, and carries out rolling process and make Y12 at the bottom of bamboo shell after pruning;By sole cloth, (sole cloth can be each
Kind it being suitable for making the cloth of sole, such as old cotton) folded code bonding makes Y11 at the bottom of blank, with linen thread by the bottom of Y12 at the bottom of bamboo shell and blank
Y11 be connected as a single entity then carry out manual receive the end (require pin code uniformly, linen thread requirement tension, cloth cover protruding, such sole is more tied
Real), receive by hand and use cutting knife along the profile of Y12 at the bottom of bamboo shell, Y11 at the bottom of blank (edge more than needed) to be cut after bear building-up bundle, cut
Lay one layer of Cotton Gossypii after cutting on the surface of Y12 at the bottom of bamboo shell, then use pure cotton cloth (Y14 in Fig. 3) that cotton layer Y13 is covered
Lid, is made as one by the periphery fissure of Y12 at the bottom of the periphery of pure cotton cloth and bamboo shell and i.e. prepares sole;
Bamboo shell pretreatment includes following operation:
S111: collect the bamboo shell that comes off of nature, by its natural airing so that the moisture content of bamboo shell is down to 13~15% left
Right;
S112: the bamboo shell after natural airing is carried out depilation process;
S113: the bamboo shell after depilation is poured into and soaks 0.5~2.5h (preferably soaking 2h) in soaking compartment (tank liquor is water), make
Obtain bamboo shell fully to absorb water;
S114: the bamboo shell steaming and decocting 5~20min (preferably steaming and decocting 18min) after soaking, the bamboo shell after steaming and decocting puts into rinsing bowl
(tank liquor is water) is carried out;
S115: the bamboo shell after cleaning dries naturally so that bamboo shell moisture content is down to 18~about 20%, is then sent to stand
It is shakeout by leveling device, and the bamboo shell code after shakeouing builds up bundle, then carries out the repoussage raw material as shoemaking.
The present invention is the improvement carried out in tradition cloth shoes production technology, and the operation that the present invention is not illustrated all can refer to
Existing production operation.By such scheme, it can carry out reliable quickly process to bamboo shell so that it is for the life of cloth shoes
Produce.Through Y12 at the bottom of the bamboo shell that the bamboo shell of pretreatment is made, it can play the effect of deodorant and absorbing sweat, simultaneously work as cushion
Effect so that prepare cloth shoes dress more comfortable, and good permeability, can anti-fetid sweat, deodorant.
Further scheme is that bamboo shell is the bamboo shell of Germinatus Bambusae sinospinosae (Phyllostachys pubescens Mazei ex H.de Lebaie).
Vamp is adopted to produce with the following method and is obtained: first cotton textiles inner-layer cloth laid on the table, in textile inner-layer cloth
Surface-coated bonding agent, lays intermediate course cloth subsequently and carries out cementation laminated, the most again at intermediate course cloth with textile inner-layer cloth
Surface-coated bonding agent and coating bonding agent after lay outer shell fabric cloth carry out bonding, after bonding agent is completely dried prepare
Gum shoes surfacing material, prepares semi-finished product vamp according to vamp sample (vamp sample is the model making cloth instep) cutting gum shoes surfacing material, half-and-half becomes
Product vamp carries out rolling, can be prepared by vamp after installing harness assembly (shoelace buckle) or elastic cord.Textile inner-layer cloth is underwear
Level cotton (cotton of underwear level refers to the various cottons being suitable for manufacturing underwear, and this cotton is as textile inner-layer cloth so that
More comfortable and suitable foot worn by cloth shoes), intermediate course cloth is old cotton, and outer shell fabric cloth is corduroy.Vamp uses such as lower section
Legal system obtains: bonding agent is the paste that Semen Maydis powder is made.
The bear building-up Shu Houxian that receives sole is put in food steamer carry out heat vexed, heat vexed after with rubber hammer beat sizing and dry, dry in the air
Cut with cutting knife again after Gan, thus cloth shoes sole is shaped.
Operations described below X1~X4 are chosen one or a few person implements, can the pretreatment of bamboo shell be carried out excellent
Changing, improve effect and the efficiency of bamboo shell pretreatment, during concrete operations, X1~X4 can implement one or a few person implements simultaneously.
X1: bamboo shell loses hair or feathers in depilation device;X2: bamboo shell carries out steaming and decocting in steaming plant;After the rinsing of X3: bamboo shell
Dry on frame drying;X4: bamboo shell carries out shakeouing or stand exhibition in spreading out device.
Bamboo shell has another name called stalk sheaths of bamboo shoots, bamboo sheaths of bamboo shoots, bamboo shell, does not removes the structural representation after the bamboo shell of sheaths of bamboo shoots leaf (at the b in Fig. 5) shakeouts
As it is shown in figure 5, one end that bamboo shell is connected with sheaths of bamboo shoots ring (burr) is referred to as the head end of bamboo shell, bamboo shell Z1 grows one end of sheaths of bamboo shoots leaf
The referred to as tail end of bamboo shell, the surface that bamboo shell grows frill is referred to as the outer surface of bamboo shell, bamboo shell attaches mutually with Radix Crotalariae szemoensis meat
Surface is referred to as the inner surface of bamboo shell.Naturally the bamboo shell structure come off from bamboo sprout as shown in Figure 6, under this state, the limit of bamboo shell
Portion's a1, a2 inner surface furls, and bamboo shell pretreatment is exactly to lose hair or feathers the bamboo shell of state in Fig. 6, steaming and decocting, shakeout etc.
Reason.
The system processing bamboo shell preprocessing as shown in Figure 4, removes the de-of bamboo shell outer surface frill including set gradually
Hair device B10, the soaking compartment C10 soaking the bamboo shell after depilation, carry out the steaming plant of steaming and decocting to the bamboo shell after soaking
D10, the rinsing bowl E10 being carried out the bamboo shell after steaming and decocting, dry the bamboo shell after cleaning and reduce drying of moisture content
Frame F10, the spreading out device A10 shakeouing the bamboo shell after drying, carry out code to the bamboo shell after shakeouing and laminate whole repoussage machine
G10。
The structure of depilation device B10 is as shown in Fig. 7,8,9, including skewed in frame B (label B11 in Fig. 7) and frame B
The depilation cylinder B12 arranged, the two ends of depilation cylinder B12 offer charging aperture and discharging opening respectively, on depilation cylinder B12 internal face
Being provided with convex tendon B121, the length direction of convex tendon B121 is consistent with the length direction of depilation cylinder B12, and convex tendon B121 is in depilation
On the inwall of cylinder B12, the length direction along depilation cylinder B12 is layered arrangement, and the convex tendon B121 of adjacent layer is interleaved shape
Arranging, depilation cylinder B12 is connected with drive mechanism E.The cross section of convex tendon B121 is semicircle.The inclination angle of depilation cylinder B12
Degree is 2~5 °.During operation, the bamboo shell of dehydrate is sent in depilation cylinder B12 from the charging aperture of depilation cylinder B12 higher-end,
The outer surface of bamboo shell and inner wall of rotary drum face and rub each other, thus the frill on bamboo shell outer surface is carried out quickly
Removing, brush efficiency with hairbrush be greatly improved relative to traditional, the bamboo shell of removing frill enters in sending into soaking compartment C10
Row soaks, and improves the steaming and decocting that moisture content is follow-up and prepares.
The structure of steaming plant D10, as shown in Figure 10,11,12,13, is provided above including boiling tank D11 and boiling tank D11
Ring-shaped guide rail D31, the boiling tank D11 bucket chamber being provided with mesh dividing plate D12, mesh dividing plate D12 top in boiling tank D11 is used for
Bamboo shell is carried out steaming and decocting, is provided with heating assembly B (label D13 in Figure 10) on the downside of mesh dividing plate D12, ring-shaped guide rail D31 sets
It is equipped with mobile dolly D32, mobile dolly D32 is provided with hoist engine D33, hoist engine D33 and is connected with the hurdle frame containing bamboo shell,
Hurdle frame is made up of the splicing of each framework D21, and framework D21 includes at the bottom of frame, frame lid and the side frame wall of circle, the one end at the bottom of frame and side frame
Wall is articulated and connected, and the bottom of side frame wall arranges bolt button, and bolt button is inserted into plug D213 and locks at the bottom of frame, outside side frame wall top
Week, uniform intervals arranged connection hook D211, and bottom side frame wall, periphery uniform intervals arranges junction button D212, connects hook D211 and company
Connecing the button corresponding layout of D212, adjacent framework D21 carries out locking connection, framework by connecting hook D211, junction button D212
Arranging jube D214 in D21 to be separated, hurdle frame is lifted by crane by hoist engine D33.The length phase of the height of framework D21 and bamboo shell
Unanimously, bamboo shell founds shape and is emitted in framework D21.In so bamboo shell is placed on hurdle frame, by hoist engine D33 hurdle frame is sling and drop down onto
Carrying out steaming and decocting in boiling tank D11, hurdle frame is sling after terminating by steaming and decocting by derricking gear again.The side of boiling tank D11 can be arranged
One dewatering holder D41, the downside of dewatering holder D41 arranges cooking liquor collecting tank D42, and dewatering holder D41 includes for bracketing hurdle frame
Dehydration supports platform and base, and dehydration supports the surrounding of platform and is respectively provided with support bar, and the upper end of support bar is provided with installation set, installs
Set is arranged on the upper end of support bar by mounting assembly empty set, installs the internal diameter external diameter more than supporting bar top of set, dehydration
Support platform surrounding respectively with install set Joint, the lower end of support bar is connected with base by universal joint, dehydration support platform and
Drive its drive mechanism F carrying out reciprocally swinging to be connected, drive mechanism F include dehydration support the motor F arranged on the downside of platform and
Rotating disk F, motor F drive rotating disk F to be positioned at card center position, rotating disk around its main shaft at horizontal rotation in surface, the main shaft of rotating disk F
The countershaft of F and main shaft are spaced a distance settings, and dehydration support platform is rotatably assorted with countershaft and is connected cooperation.The splicing of multiple frameworks
Hurdle frame once can realize the multi-layer stacking to bamboo shell, increases the treating capacity of single bamboo shell steaming and decocting.Framework is opened after bamboo shell steaming and decocting
Bamboo shell can be offloaded in rinsing bowl at the bottom of the frame of bottom, operate quick and convenient.
Certainly, it is possible to use following scheme to implement, the side of boiling tank D11 arranges a dehydration device, is dehydrated device
Including inner core, urceolus, inner core rotates and is fixed in urceolus, and drive mechanism G is ordered about inner core and rotated, and the bucket wall of inner core uniformly leaves
If mesh, the diameter of inner core matches with the diameter of framework D21.
So hurdle frame after steaming and decocting vibrates on dewatering holder D41 and drains or centrifugal dewatering in dehydration device, to steaming and decocting
Liquid quickly reclaims so that bamboo shell can be rapidly performed by follow-up rising operation.Bamboo shell after rinsing is placed on and dries
Carry out on frame F10 drying dehydration, prepare for follow-up shakeouing.Dry frame F10 such as Figure 14, shown in 15, including frame F (Figure 14,
F11 in 15), frame F is provided with the supporting bable tops F111 of step-like layout, supporting bable tops F111 is provided with the part that catchments,
The part that catchments is that the plate body A of bending is constituted, and plate body A includes edge (outer side edges outside the first board body part F12 and the first board body part F12
Portion is to be away from the side supporting terrace F112 near the side of the relatively low step of height or outside edge) bend obliquely
The second extended board body part F13, the first board body part F12 inclined shape layout, the height outside the first board body part F12 is more than
Height inside first board body part F12.So bamboo shell after rinsing can dry rapid airing on frame F10, improves bamboo shell
Working (machining) efficiency.The plate body A of said structure can bamboo shell is skewed stack time the bottom of bamboo shell carried out against, prevent bamboo shell from
Dry landing on frame, it is achieved the rapid airing dehydration of bamboo shell.The current come off can be carried out water conservancy diversion, it is to avoid upper water falls simultaneously
To lower floor's bamboo shell.
Bamboo shell spreading out device is as shown in Figure 16~30, including the feed mechanism arranged in frame A and frame A, feed mechanism
Including the bamboo shell conveyer belt for carrying bamboo shell Z1, bamboo shell conveyer belt is connected with drive mechanism A, the feed end of bamboo shell conveyer belt
It is provided with the bamboo shell chute feeder A21 for pushing bamboo shell to bamboo shell Z1 conveyer belt, the flute length direction of bamboo shell chute feeder A21 and bamboo shell
The conveying direction of conveyer belt is consistent, and the bottom land inner surface of bamboo shell chute feeder A21 is defeated with the upper strata belt body A11's of bamboo shell conveyer belt
Sending face flush to arrange, two cell walls of bamboo shell chute feeder A21 are to the extended guiding extension, inner side of bamboo shell conveyer belt, bamboo shell
What bamboo shell was shakeout by being provided above of conveyer belt shakeouts mechanism and the bamboo shell after shakeouing carries out the hot pressure of hot pressure sizing
Mechanism.By shakeouing mechanism, bamboo shell shakeout and maintain temporarily bamboo shell shakeout state.Then carried out by hot pressure mechanism
Flatiron, shapes to it, and the bamboo shell in such Fig. 6 is just shakeout, for follow-up processing.
In the present invention, the mechanism of shakeouing shakeouing bamboo shell designs particularly important, not only needs the bamboo shell that will wind
Edge a1, a2 spread out, also to maintain edge a1 spread out, a2, to prevent it from again wrapping around.Therefore the present invention uses such as
Technical scheme shown in Figure 16,17,18,19,20,21 is implemented.Bamboo shell conveyer belt be provided above bamboo shell guide plate
A41, bamboo shell guide plate A41 are positioned at the top of bamboo shell conveyer belt and spacing between the two is d1, and the thickness of bamboo shell is d2, d1 >
D2, bamboo shell guide plate A41 and bamboo shell chute feeder A21 are postponed layout, and the width of bamboo shell guide plate A41 is less than bamboo shell chute feeder A21
Groove width, shakeout mechanism and include that first and second shakeouts unit A31, A32, first and second shakeouts that unit A31, A32 be identical and respectively position
Outside the two of bamboo shell guide plate A41, two rim portion of bamboo shell guide plate A41 internal do not arrange vacancy portion A42, bamboo shell to it
Guide plate A41 is connected with drive mechanism B, and bamboo shell guide plate A41 is slidably mounted on along the flute length direction of bamboo shell chute feeder A21
In frame A, drive mechanism B regulation bamboo shell guide plate A41 moves along the flute length direction of bamboo shell chute feeder A21, and first shakeouts
Unit includes the first mounting bracket A33, and the first mounting bracket A33 is slidably mounted on machine along the groove width direction of bamboo shell chute feeder A21
On frame A, the first mounting bracket A33 being provided with first and shakeouts subelement, first shakeouts subelement includes the first mounting bracket A33
Upper suspention shape downwardly extends the first driving lever A34 of layout, and the first driving lever A34 is arranged on the first mounting bracket A33 and leads near bamboo shell
To the end of plate A41 side, the lower end of the first driving lever A34 is provided with the first guide roller A35, and the middle part of the first guide roller A35 is opened
Being provided with wire grooves, the centrage of the first guide roller A35 is paralleled with the length direction of bamboo shell guide plate A41, and first shakeouts son
Unit also includes the first spooler A37 arranged in the first mounting bracket;Second shakeouts unit includes the second mounting bracket A33,
Second mounting bracket A33 is slidably mounted in frame A along the groove width direction of bamboo shell chute feeder A21, and the second mounting bracket A33 sets
Being equipped with second and shakeout subelement, second shakeouts subelement includes that suspending shape in the second mounting bracket A33 in midair downwardly extends the of layout
Two driving lever A34, the second driving lever A34 are arranged on second mounting bracket A33 end near bamboo shell guide plate A41 side, second group
The lower end of bar A34 is provided with the second guide roller A35, and the middle part of the second guide roller A35 offers wire grooves, the second guide roller
The centrage of A35 is paralleled with the length direction of bamboo shell guide plate A41, and second shakeouts subelement also includes in the second mounting bracket
The the second spooler A37 arranged;First and second shakeouts the corresponding layout of subelement, on the first spooler A37 cotton rope walk around first,
Being connected with the second spooler A37 after two guide roller A35, the cotton rope between first and second guide roller A35 is positioned at bamboo shell guide plate
The lower section of A41, first and second mounting bracket A33 and the 3rd drive mechanism are connected, the 3rd drive mechanism regulation first and second installation
Support A33 moves along the groove width direction of bamboo shell chute feeder A21;Hot pressure mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above,
Hot pressure plate is slidably mounted in frame A along vertical, and hot pressure plate A51 is connected with drive mechanism D, and drive mechanism D is ordered about boiling hot
Pressing plate moves up and down;Bamboo shell guide plate A41 is in two states, and one is: bamboo shell feeding is inserted in one end of bamboo shell guide plate A41
Working position in groove A21, it two orders about bamboo shell guide plate A41 for drive mechanism B and moves to away from bamboo shell chute feeder A21 side
Dynamic, hot pressure plate A51 descending is dodged dodge position;First and second shakeouts unit A31, A32 is in two states, one
For: when bamboo shell guide plate A41 is in working position, first and second guide roller A35 is positioned at the preparation position of vacancy portion A42, and it two is:
Drive mechanism C regulates first and second guide roller A35 and shakeouts bamboo shell to moving away from bamboo shell guide plate A41 side
Shakeout position.During operation, the bamboo shell in Fig. 6 is pushed to bamboo shell conveyer belt in bamboo shell chute feeder A21 by operator, bamboo shell
Head end first inserts in bamboo shell chute feeder A21.The bamboo shell carried can be wrapped on the bamboo shell guide plate A41 being in working position, bamboo
The edge of shell winding abuts in the both sides edge of bamboo shell guide plate A41, and after the conveying of bamboo shell puts in place, bamboo shell conveyer belt stops conveying,
Drive mechanism C is ordered about first and second and is shakeout unit A31, A32 and move to away from bamboo shell guide plate A41 side respectively, first,
Two driving lever A34 will promote the edge of winding to carry out uncoiling and shakeout, simultaneously can be right along with the cotton rope of first and second driving lever A34 elongation
Bamboo shell after shakeouing carries out covering fixing, it is achieved quickly shakeouing and temporary shaping of bamboo shell.After bamboo shell is fully expanded, drive machine
Structure B orders about bamboo shell guide plate A41 and moves to dodging position.After bamboo shell guide plate A41 goes to dodge position, drive mechanism D orders about hot pressure
Plate is descending carries out flatiron sizing to bamboo shell.After flatiron sizing terminates, ordering about hot pressure plate A51 up, bamboo shell conveyer belt recovers conveying
Bamboo shell after shakeouing sizing unloads, and drive mechanism B orders about bamboo shell guide plate A41 by dodging bit recovery to working position, so
Rear drive mechanism C orders about first and second and shakeout unit A31, A32 to recover extremely preparation position to be that next shakeouing of bamboo shell is prepared.Can
Arranging the first guide post at bamboo shell guide plate A41 away from one end of bamboo shell chute feeder A21, the first guide post and frame A constitute sliding
Action-oriented is connected, and the other end of the first guide post is connected with drive mechanism B.Preferably by the thickness of bamboo shell guide plate A41
It is set to 3~5cm.First and second spooler A37 is conventional automatic line receiver A37, and it can be along with first and second mounting bracket
Movement automatically carry out take-up and unwrapping wire.Additionally, it is preferred that arrange d1=(1.2~2) × d2.First and second spooler A37 can include
Rotate the reel for winding cotton rope being fixed in first and second mounting bracket A33, reel is provided with and makes its automatic deploying and retracting line
The torsion spring of rope.
Further scheme is: as shown in Figure 22,23,24,25,26,27, and the lower end of first and second driving lever A34 sets respectively
Put plectrum A39, plectrum A39 extended to the side away from bamboo shell guide plate A41 obliquely, the lower end height of plectrum A39 with
The bottom level of first and second guide roller A35 is consistent;First guide roller A35 and the first spooler A37 is along the band of bamboo shell conveyer belt
The spacing of cross direction is d6, and plectrum A39 on the first driving lever A34 and the first spooler A37 is along the bandwidth direction of bamboo shell conveyer belt
Spacing be d7, d6 >=d7.So can improve the reliability that winding edge is shakeout, it is to avoid roller backfin bamboo shell edge cannot be spread out
The generation of flat phenomenon.Preferably d6=d7, it shakeouts the best results of bamboo shell.
Further scheme is, the first mounting bracket A33 is additionally provided with the first central conductor wheel A36, the second installation
It is additionally provided with the second central conductor wheel A36, the first central conductor wheel A36 on frame A33 and is positioned at the top of the first guide roller A35, the
Cotton rope A38 between one spooler A37 and the first guide roller A35 takes turns on A36 around being located at the first central conductor, the second central conductor
Wheel A36 is positioned at the top of the second guide roller A35, and the cotton rope A38 between the second spooler A37 and the second guide roller A35 is around being located at
On second central conductor wheel.First and second central conductor wheel A36 can float and be separately mounted in first and second mounting bracket A33, rises
To tensioning and the effect of change cotton rope A38 moving direction.Cotton rope A38 can be made up of finer wire.
Shakeouing mechanism specifically can use the following two kinds scheme to implement, and optimal shakeouts effect in order to obtain.One is,
As shown in Figure 19,20,21,22: first shakeout subelement along bamboo shell conveyer belt conveying direction be spaced arrange 3, second shakeouts
Subelement is spaced along the conveying direction of bamboo shell conveyer belt and arranges 3, and first and second shakeouts the corresponding layout of subelement, and adjacent two the
One spacing (can regard as the spacing between two first guide roller A35) shakeout between subelement is d31, the average length of bamboo shell
For d4 (d4 is the average length after bamboo shell removes sheaths of bamboo shoots leaf), d31=0.4 × d4.
It two is: first shakeouts subelement is spaced along the conveying direction of bamboo shell conveyer belt and arranges 2, and second shakeouts subelement
Conveying direction along bamboo shell conveyer belt is spaced and arranges 2, and first and second shakeouts the corresponding layout of subelement, and two first shakeout son list
Spacing (can regard as the spacing between two first guide roller A35) between unit is d32, and the average length of bamboo shell is d4, d32=
0.6×d4。
More detailed scheme is, such as Figure 22, shown in 23, the tail end of bamboo shell guide plate A41 each extends over outside two to it
Arranging stopper A43, the tail end of bamboo shell guide plate A41 is the bamboo shell guide plate A41 end away from bamboo shell chute feeder A21 side,
Vacancy portion A42 is respectively separated setting along the length direction of bamboo shell guide plate A41 in the dual-side portion of bamboo shell guide plate A41, stops
Block A43 spacing between the vacancy portion A42 that it is adjacent is d5, d5=(0.05~0.1) × d4.By stopper A43 to bamboo
The edge of shell winding stops so that the bamboo shell of all conveyings can feed reliably, and the bamboo shell after charging can stop
In identical position, it is ensured that the follow-up reliable enforcement shakeouing the qualitative operation of hot pressure.
Further scheme is, as shown in Figure 28,29,30, the lower surface of hot pressure plate A51 to be provided with holding tank A5101,
The flute length direction of holding tank A5101 keeps consistent with the bandwidth direction of bamboo shell conveyer belt, and holding tank A5101 is corresponding with cotton rope to be set
Put, thus avoid hot pressure plate A51 that cotton rope damages by pressure or presses against pressure bamboo shell surface.Offer into for housing heat conduction in hot pressure plate A51
The cavity-like of oil, the cavity of hot pressure plate A51 forms circulating oil path by oil guide pipe A512, delivery pump A511 with fuel reserve tank A513,
It is provided with electric heating assembly in fuel reserve tank A513, is provided with dividing plate A54, dividing plate A54 in cavity and cavity is separated into roundabout shape
For the runner of conduction oil flowing, as shown in figure 15.One guide upright post A52 can be set on the upper surface of hot pressure plate A51, guide
Arrange on column A52 and constitute the guide runner A53 that slide-and-guide is connected, the upper end of guide upright post A52 and driving with frame A
Mechanism D is connected, it is achieved the reliable driving of hot pressure plate A51 and the hot pressure to bamboo shell.
It addition, support platen A61 can be provided with in the downside of the upper strata belt body A11 of bamboo shell conveyer belt, support platen A61 and exist
During hot pressure plate A51 work, upper strata belt body A11 is supported.Bamboo shell conveyer belt can be selected for Teflon lattice conveyer.Teflon
Lattice conveyer high temperature resistant, corrosion-resistant, fatigue resistance is good, it addition, grid hole can accelerate the dehydration of bamboo shell, improve bamboo shell and press
Scald the efficiency shakeout.
During concrete operations, drive mechanism A is motor-driven mechanism.Drive mechanism B is air cylinder driven mechanism.Drive mechanism C
For air cylinder driven mechanism.Drive mechanism D is Driven by Hydraulic Cylinder mechanism.Certain each drive mechanism may be used without other type of drive
Or governor motion is implemented, such as feed screw nut's governor motion, turbine and worm governor motion etc..
Secondly, frame A can also arrange control unit A and the conveying to bamboo shell puts in place the sensors A detected, control
Unit A processed accepts signals-modulating drive mechanism A of sensors A, the running status of B, C, D.
Certainly also can cancel and hot pressure mechanism is set in frame A, after changing into directly being used flatiron to shakeouing by operator
Bamboo shell carry out hot pressure, although which equipment cost is lower, but ironing-time is long, at the bottom of the operational efficiency of equipment, and
Cotton rope can produce impact to the flatiron of flatiron.
The method using bamboo shell spreading out device to shakeout bamboo shell is:
Regulation bamboo shell guide plate A41 be in working position, first and second shakeout unit A31, A32 be in preparation position, hot pressure mechanism
It is in a high position, bamboo shell is pushed in bamboo shell conveyer belt in bamboo shell chute feeder A21, start bamboo shell conveyer belt and bamboo shell is carried out defeated
Sending, after the winding end face of bamboo shell head end leans with stopper A43, (conveying of this state bamboo shell puts in place, can be entered by sensors A
Row detection judges, sensors A is photoelectric sensor), bamboo shell conveyer belt stops conveying, and drive mechanism C drives first and second to shakeout list
Unit A31, A32 to away from bamboo shell guide plate A41 side move by bamboo shell wind edge spread out exhibition completely, bamboo shell spreads out exhibition completely
After, drive mechanism B is ordered about bamboo shell guide plate A41 and is gone to dodge position, and drive mechanism D orders about that hot pressure plate A51 is descending to be carried out bamboo shell
Hot pressure is shaped, and after the sizing of bamboo shell hot pressure terminates, drive mechanism D orders about the hot pressure up recovery of plate A51 to original state, drive mechanism
B orders about bamboo shell guide plate A41 and recovers to working position, and drive mechanism C is ordered about first and second and shakeout unit A31, A32 recovery to preparation
Position, then drive mechanism A is ordered about the operation of bamboo shell conveyer belt and the charging that bamboo shell unloading stereotyped for flatiron is next bamboo shell is done standard
Standby.
As shown in Figure 6, down, the head end of bamboo shell first inserts bamboo shell chute feeder to the outer surface of bamboo shell to state during the charging of bamboo shell
In A21.
The bamboo shell spreading out device of above-mentioned offer, can effectively quickly shakeout bamboo shell, and efficiency improves more than 5 times, and
Labor intensity is greatly diminished, and does not also have the situation scalding hands.
The concrete operations using said system that bamboo shell carries out preliminary working are:
Bamboo shell after soaking puts into steaming and decocting 5~8min in steaming plant D10.
Step S112 is lost hair or feathers and carries out in depilation device B10, bamboo shell depilation cylinder B12 in be detained time be 10~
15s.Before bamboo shell shakeouts, first cut off the sheaths of bamboo shoots leaf on bamboo shell.
The main purpose of steaming and decocting is to soften bamboo shell and fungus and mildew resistance process, present invention also offers a kind of for bamboo
Shell carries out the built agent of steaming and decocting, and built agent is by sodium metnylene bis-naphthalene sulfonate 0.8~1 weight portion, chitosan 1~2 weight portion, average
Add 0.2~the configuration of the water of 0.3 weight portion, sodium bicarbonate 2~3 weight portion, sodium hydroxide 5~8 weight portion and 15~20 weight portions
Obtain.Cooking liquor in boiling tank can be obtained according to the proportions of 1:4~6 by built agent and water, preferably according to the ratio of 1:5
Example preparation obtains.Built agent be preferably in a proportion of sodium metnylene bis-naphthalene sulfonate 1 weight portion, chitosan 1.2 weight portion, peregal
0.2 weight portion, sodium bicarbonate 2 weight portion, sodium hydroxide 5 weight portion and water 20 weight portion.The cooking liquor of aforementioned proportion preparation can
Realize the softening to bamboo shell, sterilization processing, improve the toughness of bamboo shell, it is simple to follow-up processing and utilization.Certainly people in the art
Member also can be selected for other softening agents that can process bamboo shell, antibacterial, toner (can be selected for or not select) are carried out
Compatibility, to realize the softening to bamboo shell and the process of fungus and mildew resistance.
Repoussage machine is similar with hydraulic press, and including supporting the support platform tying shape bamboo shell, support platform is provided above repoussage plate,
Repoussage plate is connected with driving its hydraulic drive mechanism moved up and down.Drive mechanism E, F can be motor-driven mechanism or
Other conventional drive mechanisms of person.
Such scheme is used can bamboo shell quickly to be processed to carry out the bamboo shell naturally come off the most just adding
Work, utilizes for follow-up bamboo shell and provides convenient.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For Yuan, after knowing content described in the present invention, under the premise without departing from the principles of the invention, it is also possible to it is made some
Equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.