CN106098258A - A kind of medium-sized double-layer high-speed braider - Google Patents
A kind of medium-sized double-layer high-speed braider Download PDFInfo
- Publication number
- CN106098258A CN106098258A CN201610520894.6A CN201610520894A CN106098258A CN 106098258 A CN106098258 A CN 106098258A CN 201610520894 A CN201610520894 A CN 201610520894A CN 106098258 A CN106098258 A CN 106098258A
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- China
- Prior art keywords
- balancing weight
- guide roller
- take
- tension
- actively
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2606—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
Abstract
A kind of medium-sized double-layer high-speed braider, it is mainly woven movement, upper core base, lower core base, support post, actively haulage gear, active release line mechanism, actively take-up mechanism, polished rod wire-arranging mechanism, frame, case shell, oil pump and control system by modularity and forms；Described lower core base is fixed in frame, upper Plane Installation actively haulage gear and support post, upper core base；Two cover die massing braider cores are respectively arranged on core base and lower core base, periphery has been provided with the case shell of protection and deadening, the front of case shell is provided with control system, and the reverse side of case shell installs active release line mechanism, actively take-up mechanism and polished rod wire-arranging mechanism side by side；Active release line mechanism and actively take-up mechanism have separately designed paying-off tension control device and takeup tension controls device, it is ensured that tension stability on line when unwrapping wire and take-up, tension adjustment is accurate；Active release line mechanism and actively take-up mechanism are arranged in juxtaposition on rear side of equipment.
Description
Technical field
The present invention relates to a kind of medium-sized double-layer high-speed braider, belong to electric wire and manufacture equipment technical field.
Background technology
Medium-sized high-speed braiding machine is primarily adapted for use in the weave data communications cable, controls cable, digital cable, audio cable etc.
The mesh shields layer of various cables, part cable, in order to there be more preferable shield effectiveness, need to carry out twice braiding, forms two-layer shielding
Layer.But existing medium-sized high-speed braiding machine is due to structure design reasons, once can only weave one layer of screen layer, and weave movement with
Traction is machine driving, and lay of braiding is to be regulated by the transmission gear ratio changed between the two.The medium-sized height of major part
Speed braider is vertical structure, and cable vertical woven, cable pulling-pushing device is distributed in machine front and back position, and during braiding, cable need to be through many
Secondary turn to.Cable to form twice screen layer, need to be sequentially completed twice unwrapping wire, weave, draw, the process of take-up, this increases
The risk of cable damage, reduces cable products quality, and production efficiency is low, and operation labor intensity is big.
Having a small amount of Horizontal medium-sized high-speed braiding machine on market, cable level weaves, although two equipment tandem distributions,
Once can complete twice braiding, i.e. complete unwrapping wire, for the first time braiding, for the first time traction, second time braiding, second time traction, receive
The process of line, but two-layer lay of braiding can only be identical, it is impossible to individually regulate, produce practicality the strongest.Secondly, existing medium-sized high speed
The supporting cable pulling-pushing device of braider all uses friction plate tight weave heart yearn to drive drum to rotate unwrapping wire and take-up, if line
Dish is excessive, self overweight time, on heart yearn, stress is excessive, can damage cable and even break cable；When using small line disk, the most more
Thread-changing dish, production efficiency is low, and operation labor intensity is big.Because the cable pulling-pushing device of medium-sized high-speed braiding machine is distributed in before and after machine two
End, operator have hindered when equipment front operation equipment, and when cable manufacturing enterprise workshop appliance is arranged, before equipment
Rear is to all needing to reserve big drum transhipment passage, and workshop space availability ratio is the highest.
Summary of the invention
It is an object of the invention to overcome the deficiency of the double braid cable of existing medium-sized high-speed braiding machine processing, it is provided that a kind of
Can once complete twice braiding, each lay of braiding is the most adjustable, and cable shielding effect is good, good product quality, and production efficiency is high, knot
The medium-sized double-layer high-speed braider that structure is novel, easy to operate.
It is an object of the invention to complete by following technical solution, a kind of medium-sized double-layer high-speed braider, it is main
Movement, upper core base, lower core base, support post, actively haulage gear, active release line mechanism, master is woven by modularity
Dynamic take-up mechanism, polished rod wire-arranging mechanism, frame, case shell, oil pump and control system composition；It is characterized in that at the bottom of described lower movement
Plate is fixed in frame, upper Plane Installation actively haulage gear and support post, upper core base；Two cover die massing braider cores
Being respectively arranged on core base and lower core base, periphery has been provided with the case shell of protection and deadening, and case shell is just
Face is provided with control system, and the reverse side of case shell installs active release line mechanism, actively take-up mechanism and polished rod wire-arranging mechanism side by side；Institute
The bottom stating frame is also installed with oil pump.
As preferably: described modularity braiding movement is to be propped up by power input device, hollow main shaft, base, wave-shaped ring
Spindle assembly oscillating bar assembly and watching under spindle assembly on frame, wave-shaped ring fluting rotating disk, top tray lower tray slide block, transition gear
Take motor composition；Wave-shaped ring is fixed through wave-shaped ring support；Servomotor is connected with power input device, power input device and in
Empty main shaft is installed on base, and remaining rotatable components is installed on hollow main shaft and can rotate；
Fluting rotating disk is fixed in lower tray, and centre is provided with transition gear group, the fixing lower spindle assembly in bottom and oscillating bar assembly, on
Portion is interrupted circular orbit shape, and slide block can rotational slide in orbit；Slide block is fixed with upper spindle assembly；Described upper spindle assembly and under
Spindle assembly can reverse Concentric rotation with one heart, the braided wires of lower spindle assembly is under oscillating bar assembly swings, with the braided wires of upper spindle assembly
Intersecting and be around on cable, the most actively haulage gear pulls cable pan-up, forms cross network braid；Two cover die massing
Braiding movement vertical concentric is arranged, each braid running speed independent regulation, each layer lay of braiding is automatically adjusted.
As preferably: described active release line mechanism and actively take-up mechanism be respectively provided with paying-off tension control device and
Takeup tension controls device；Wherein paying-off tension control device is by support, polished rod, guide roller, Timing Belt, synchronous pulley, current potential
Device, hook and balancing weight composition；Guide roller freely can move linearly on polished rod, and Timing Belt wheel shaft and potentiometer shaft are by pairs
Gear drive, Timing Belt one end is fixed on inside guide roller, other end mounting hook and balancing weight；During unwrapping wire, when putting of cable
When line tension acts on the power on guide roller more than balancing weight gravity, guide roller moves down, and synchronized band drives hook and balancing weight
Rise, and synchronized belt wheel drives potentiometer shaft to rotate, and controls unwrapping wire motor and accelerates unwrapping wire；When the laying tension of cable acts on
When power on guide roller is less than balancing weight gravity, hook and balancing weight decline, and synchronized band drives guide roller to rise, and synchronized
Belt wheel drives potentiometer shaft to rotate, and controls unwrapping wire decelerating through motor so that laying tension is consistent with balancing weight gravity all the time, it is achieved
Steadily unwrapping wire；Laying tension to be finely tuned, only need to change the weight of balancing weight.
As preferably: described takeup tension controls device by support, polished rod, guide roller, Timing Belt, synchronous pulley, electricity
Position device, deflecting roller, hook and balancing weight composition；Guide roller freely can move linearly on polished rod, Timing Belt wheel shaft and potentiometer
Axle passes through mated gear transmission, and Timing Belt one end is fixed on inside guide roller, and the other end is diverted takes turns rear mounting hook and counterweight
Block；When during take-up, the takeup tension of cable acts on the power on guide roller more than balancing weight gravity, guide roller moves to left, through same
Step band drives hook and balancing weight to rise, and synchronized belt wheel drives potentiometer shaft to rotate, and controls take-up motor and accelerates take-up；When
When the takeup tension of cable acts on the power on guide roller less than balancing weight gravity, hook and balancing weight decline, synchronized band band
Dynamic guide roller moves to right, and synchronized belt wheel drives potentiometer shaft to rotate, and controls the steady take-up of take-up decelerating through motor.
The present invention devises modularity with power source braiding movement, each braid running speed can independent regulation, respectively
Layer lay of braiding can be automatically adjusted；Active release line mechanism and actively take-up mechanism have separately designed paying-off tension control device and receipts
Line tension control device, it is ensured that tension stability on line when unwrapping wire and take-up, tension adjustment is accurate；Active release line mechanism and actively receipts
Line mechanism is arranged in juxtaposition on rear side of equipment, saves equipment front space, beneficially workshop appliance and arranges.
The present invention has can once complete twice braiding, and each lay of braiding is the most adjustable, and cable shielding effect is good, product matter
Measure, production efficiency height, novel structure, the feature such as easy to operate.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of medium-sized double-layer high-speed braider of the present invention.
Fig. 2 is the side-looking structural representation of medium-sized double-layer high-speed braider of the present invention.
Fig. 3 is the plan structure schematic diagram of medium-sized double-layer high-speed braider of the present invention.
Fig. 4 is the sectional structure schematic diagram of medium-sized double-layer high-speed braider of the present invention.
Fig. 5 is the sectional structure schematic diagram of braiding movement of the present invention.
Fig. 6 is the structural representation of paying-off tension control device of the present invention.
Fig. 7 is the structural representation that takeup tension of the present invention controls device.
Detailed description of the invention:
Below in conjunction with accompanying drawing, the present invention will be described in detail.Shown in Fig. 1-4, the present invention is woven movement 4, upper machine by modularity
Core base plate 33, lower core base 31, support post 32, actively haulage gear 34, active release line mechanism (21), actively take-up mechanism
22, polished rod wire-arranging mechanism 12, frame 1, case shell 5, oil pump 2 and control system 3 form.Lower core base 31 is fixed in frame 1,
Upper Plane Installation actively haulage gear 34 and support post 32, upper core base 33.Two cover die massing braider cores 4 are loaded on respectively
On upper core base 33 and lower core base 31, and centres；It is peripherally equipped with case shell 5, plays protection and deadening.Equipment is just
Face is equipped with control system 3, and reverse side installs active release line mechanism 21, actively take-up mechanism 22 and polished rod wire-arranging mechanism 12 side by side；Oil
Pump 2 is fixed in frame 1.
Shown in Fig. 5, modularity braiding movement 4 is to be propped up by power input device 42, hollow main shaft 43, base 44, wave-shaped ring
Frame 46, wave-shaped ring 47 are slotted 52 times ingots of spindle assembly on rotating disk 48, top tray 51 lower tray 45 slide block 49, transition gear 50
Assembly 53 oscillating bar assembly 54 and servomotor 41 form.Wave-shaped ring 47 is fixed through wave-shaped ring support 46.Servomotor 41 and power
Input equipment 42 connects, and power input device 42 and hollow main shaft 43 are installed on base 44, and remaining part is installed on hollow main shaft
On 43, and can rotate.Fluting rotating disk 48 is fixed in lower tray 45, and centre is provided with transition gear 50 groups, the fixing lower ingot in bottom
Assembly 53 and oscillating bar assembly 54, top is interrupted circular orbit shape, and slide block 49 can rotational slide in orbit；Slide block 49 and upper ingot
Assembly 52 is fixed.During equipment operation, upper spindle assembly 52 and lower spindle assembly 53 the most reversely Concentric rotation, the braiding of lower spindle assembly 53
Silk, under oscillating bar assembly 54 swings, intersects with the braided wires of upper spindle assembly 52 and is around on cable 13, the most actively haulage gear 34
Pull cable 13 pan-up, form cross network braid；Two cover die massing braider core 4 vertical concentric are arranged, respectively weave
Layer running speed independent regulation, each layer lay of braiding is automatically adjusted.
Shown in Fig. 3, active release line mechanism 21 of the present invention and actively take-up mechanism 22 are arranged in juxtaposition on rear side of equipment,
Save equipment front space.When big batch facility plant layout, arrange in opposite directions between two row's equipment or arrange dorsad, after equipment
Side reserves big drum transhipment passage, and front only need to reserve operator's walking passageway, and workshop space availability ratio is high；Operator patrol
Depending on not interfering with drum transhipment, produce more orderly.
Shown in Fig. 3,6,7, active release line mechanism 21 of the present invention and actively take-up mechanism 22 have separately designed unwrapping wire
Tenslator 11 and takeup tension control device 14；Wherein paying-off tension control device 11 is by support 61, polished rod 62, wire
Wheel 63, Timing Belt 64, synchronous pulley 65, potentiometer 66, hook 67 and balancing weight 68 form；Guide roller 63 can on polished rod 62 certainly
By moving linearly, synchronous pulley 65 axle and potentiometer 66 axle are by mated gear transmission, and Timing Belt 64 one end is fixed on guide roller
Inside 63, other end mounting hook 67 and balancing weight 68.During unwrapping wire, when the laying tension of cable 13 acts on guide roller 63
When power is more than balancing weight 68 gravity, guide roller 63 moves down, and synchronized band 64 drives hook 67 and balancing weight 68 to rise, and synchronized
Belt wheel 65 drives potentiometer 66 axle to rotate, and controls unwrapping wire motor and accelerates unwrapping wire；When the laying tension of cable 13 acts on guide roller
When power on 63 is less than balancing weight 68 gravity, hook 67 and balancing weight 68 decline, and synchronized band 64 drives guide roller 63 to rise, and
Synchronized belt wheel 65 drives potentiometer 66 axle to rotate, control unwrapping wire decelerating through motor, thus make laying tension all the time with counterweight
Block 68 gravity is consistent, thus reaches the purpose of steady unwrapping wire.Such as laying tension to be finely tuned, the weight of balancing weight 68 only need to be changed
Amount.
Described takeup tension control device 14 by support 71, polished rod 72, guide roller 73, Timing Belt 74, synchronous pulley 75,
Potentiometer 76, deflecting roller 77, hook 78 and balancing weight 79 form.Guide roller 73 freely can move linearly on polished rod 72, synchronizes
Belt wheel 75 axle and potentiometer 76 axle are by mated gear transmission, and Timing Belt 74 one end is fixed on inside guide roller 73, other end warp
Mounting hook 78 and balancing weight 79 after deflecting roller 77；Identical with paying-off tension control device 11 principle, during take-up, when cable 13
When takeup tension acts on the power on guide roller 73 more than balancing weight 79 gravity, guide roller 73 moves to left, and synchronized band 74 drives to be hung
Hook 78 and balancing weight 79 rise, and synchronized belt wheel 75 drives potentiometer 76 axle to rotate, and control take-up motor and accelerate take-up；Work as line
When the takeup tension of cable 13 acts on the power on guide roller 73 less than balancing weight 79 gravity, hook 78 and balancing weight 79 decline, warp
Timing Belt 74 drives guide roller 73 to move to right, and synchronized belt wheel 75 drives potentiometer 76 axle to rotate, and controls take-up decelerating through motor and puts down
Steady take-up, it is ensured that tension stability on line during take-up, tension adjustment is accurate.
Claims (4)
1. a medium-sized double-layer high-speed braider, it is mainly woven movement (4), upper core base (33), lower movement by modularity
Base plate (31), support post (32), actively haulage gear (34), active release line mechanism (21), actively take-up mechanism (22), polished rod
Wire-arranging mechanism (12), frame (1), case shell (5), oil pump (2) and control system (3) composition；It is characterized in that described lower movement
Base plate (31) is fixed in frame (1), upper Plane Installation actively haulage gear (34) and support post (32), upper core base
(33)；Two cover dies massing braider core (4) are respectively arranged on core base (33) and lower core base (31), peripheral installation
Having had the case shell (5) of protection and deadening, the front of case shell (5) is provided with control system (3), and the reverse side of case shell (5) is arranged side by side
Active release line mechanism (21), actively take-up mechanism (22) and polished rod wire-arranging mechanism (12) are installed；The bottom of described frame (1) is the most solid
Dingan County is equipped with oil pump (2).
Medium-sized double-layer high-speed braider the most according to claim 1, it is characterised in that described modularity braiding movement (4)
It is by power input device (42), hollow main shaft (43), base (44), wave-shaped ring support (46), wave-shaped ring (47) fluting rotating disk
(48), spindle assembly (53) pendulum under top tray (51) lower tray (45) slide block (49), the upper spindle assembly (52) of transition gear (50)
Bar assembly (54) and servomotor (41) composition；Wave-shaped ring (47) is fixed through wave-shaped ring support (46)；Servomotor (41) is with dynamic
Power input equipment (42) connects, and power input device (42) and hollow main shaft (43) are installed on base (44), and remaining is rotatable
Parts are installed in hollow main shaft (43) and above and can rotate；
Fluting rotating disk (48) is fixed in lower tray (45), and centre is provided with transition gear (50) group, the fixing lower spindle assembly in bottom
(53) and oscillating bar assembly (54), top is interrupted circular orbit shape, and slide block (49) can rotational slide in orbit；Slide block (49) with
Upper spindle assembly (52) is fixed；Described upper spindle assembly (52) and lower spindle assembly (53) can reversely Concentric rotation, lower spindle assemblies with one heart
(53) braided wires, under oscillating bar assembly (54) swings, is intersected with the braided wires of upper spindle assembly (52) and is around on cable (13), with
Time actively haulage gear (34) pull cable (13) pan-up, form cross network braid；Two cover die massing braider cores
(4) vertical concentric is arranged, each braid running speed independent regulation, each layer lay of braiding is automatically adjusted.
Medium-sized double-layer high-speed braider the most according to claim 1, it is characterised in that described active release line mechanism (21)
It is respectively provided with paying-off tension control device (11) with active take-up mechanism (22) and takeup tension controls device (14)；Wherein put
Line tension control device (11) is by support (61), polished rod (62), guide roller (63), Timing Belt (64), synchronous pulley (65), current potential
Device (66), hook (67) and balancing weight (68) composition；Guide roller (63) above freely can move linearly at polished rod (62), synchronous pulley
(65) axle and potentiometer (66) axle are by mated gear transmission, and Timing Belt (64) one end is fixed on guide roller (63) inner side, another
End mounting hook (67) and balancing weight (68)；During unwrapping wire, when the laying tension of cable (13) acts on the power on guide roller (63)
During more than balancing weight (68) gravity, guide roller (63) moves down, and synchronized band (64) drives hook (67) and balancing weight (68) to rise,
And synchronized belt wheel (65) drives potentiometer (66) axle to rotate, control unwrapping wire motor and accelerate unwrapping wire；When the unwrapping wire of cable (13) is opened
When power acts on the power on guide roller (63) less than balancing weight (68) gravity, hook (67) and balancing weight (68) decline, synchronized
Band (64) drives guide roller (63) to rise, and synchronized belt wheel (65) drives potentiometer (66) axle to rotate, and controls unwrapping wire motor and subtracts
Speed so that laying tension is consistent with balancing weight (68) gravity all the time, it is achieved steadily unwrapping wire；Laying tension to be finely tuned, only need to change
Become the weight of balancing weight (68).
Medium-sized double-layer high-speed braider the most according to claim 3, it is characterised in that described takeup tension controls device
(14) by support (71), polished rod (72), guide roller (73), Timing Belt (74), synchronous pulley (75), potentiometer (76), deflecting roller
(77), hook (78) and balancing weight (79) composition；Guide roller (73) above freely can move linearly at polished rod (72), synchronous pulley
(75) axle and potentiometer (76) axle are by mated gear transmission, and Timing Belt (74) one end is fixed on guide roller (73) inner side, another
Hold and diverted take turns (77) mounting hook afterwards (78) and balancing weight (79)；During take-up, the takeup tension of cable (13) acts on and leads
Line wheel (73) on power more than balancing weight (79) gravity time, guide roller (73) moves to left, synchronized band (74) drive hook (78) and
Balancing weight (79) rises, and synchronized belt wheel (75) drives potentiometer (76) axle to rotate, and controls take-up motor and accelerates take-up；Work as line
When the takeup tension of cable (13) acts on the power on guide roller (73) less than balancing weight (79) gravity, link up with (78) and balancing weight
(79) declining, synchronized band (74) drives guide roller (73) to move to right, and synchronized belt wheel (75) drives potentiometer (76) axle to rotate,
Control the steady take-up of take-up decelerating through motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610520894.6A CN106098258A (en) | 2016-07-05 | 2016-07-05 | A kind of medium-sized double-layer high-speed braider |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610520894.6A CN106098258A (en) | 2016-07-05 | 2016-07-05 | A kind of medium-sized double-layer high-speed braider |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106098258A true CN106098258A (en) | 2016-11-09 |
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ID=57212177
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610520894.6A Pending CN106098258A (en) | 2016-07-05 | 2016-07-05 | A kind of medium-sized double-layer high-speed braider |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115110201A (en) * | 2022-07-15 | 2022-09-27 | 徐州恒辉编织机械有限公司 | Complete manufacturing equipment and manufacturing method for mooring rope and annular sling |
| CN115897050A (en) * | 2022-12-14 | 2023-04-04 | 东莞市冠博精密机电有限公司 | High-speed braiding machine |
| CN117038325A (en) * | 2023-08-26 | 2023-11-10 | 海安上海交通大学智能装备研究院 | Three-coil synchronous winding numerical control winding machine |
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| CN205335009U (en) * | 2015-08-26 | 2016-06-22 | 杭州三普机械有限公司 | Medium -sized high -speed braider |
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| CN201584231U (en) * | 2009-11-26 | 2010-09-15 | 天津市华之阳特种线缆有限公司 | Vertical weaving lapping all-in-one machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115110201A (en) * | 2022-07-15 | 2022-09-27 | 徐州恒辉编织机械有限公司 | Complete manufacturing equipment and manufacturing method for mooring rope and annular sling |
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| CN117038325A (en) * | 2023-08-26 | 2023-11-10 | 海安上海交通大学智能装备研究院 | Three-coil synchronous winding numerical control winding machine |
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Application publication date: 20161109 |