CN106092698A - Oil sample pretreatment unit and using method thereof in a kind of aircraft equipment oil contamination prevention and control - Google Patents
Oil sample pretreatment unit and using method thereof in a kind of aircraft equipment oil contamination prevention and control Download PDFInfo
- Publication number
- CN106092698A CN106092698A CN201610650045.2A CN201610650045A CN106092698A CN 106092698 A CN106092698 A CN 106092698A CN 201610650045 A CN201610650045 A CN 201610650045A CN 106092698 A CN106092698 A CN 106092698A
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- China
- Prior art keywords
- oil sample
- sampling bottle
- cleaning chamber
- magnetic agitation
- oil
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/38—Diluting, dispersing or mixing samples
Abstract
The present invention relates to oil sample pretreatment unit in a kind of aircraft equipment oil contamination prevention and control, belong to oil sample pretreatment unit technical field, including cleaning chamber, transducer oscillator, sampling bottle and magnetic agitation aggressive device, cleaning chamber is the rectangular structure of hollow, two sidewalls that cleaning chamber one pair of which is relative are respectively fixed with ultrasonic activation plate, multiple transducer oscillators are fixed on ultrasonic activation plate, transducer oscillator is connected with supersonic generator, magnetic agitation aggressive device is fixed on the bottom of cleaning chamber, driven stirrer it is provided with in sampling bottle, magnetic agitation aggressive device and driven stirrer drive connection, during process, sampling bottle is fixed on process stirring aggressive device, and in cleaning chamber, fill the liquid medium coordinating ultrasonic defoaming treatment；Also disclose its using method.It is an advantage of the current invention that: ultrasonic defoaming treatment, treatment effeciency height and high treating effect can be carried out while oil sample mixing solid particulate matter, and automaticity is high.
Description
Technical field
The present invention relates to oil sample pretreatment unit technical field, oil sample in particularly a kind of aircraft equipment oil contamination prevention and control
Pretreatment unit and using method thereof.
Background technology
The requirement of plane hydraulic system functional reliability is high, and when performing aerial mission, once hydraulic system operation loses
Spirit, just has the danger of fatal crass.And the pollutant in hydraulic air oil system are to cause malfunctioning main of hydraulic system operation
Factor, the pollutant in hydraulic air oil system mainly have solid particle, water, air, chemical substance and a microorganism etc., and solid
Granule is then most common, damaging effect maximum.It can make the abrasion of Hydraulic Elements accelerate, the lost of life, hydraulic performance decline, very
To making spool jam, oil filter blocks, so analyzing and controlling plane hydraulic system solid particle pollution important in inhibiting.According to
Statistics, the hydraulic system fault caused due to solid grain contamination accounts for the 60% ~ 70% of gross contamination fault, and solid particle is dirty
Dye thing not only accelerates the abrasion of Hydraulic Elements, and the gap of obturating element and aperture, make control element movement malfunctioning and cause
The system failure.It addition, the operating pressure of my army novel operational aircraft hydraulic system is higher than 14.0MPa at present, and make equipped with servo
Dynamic device, belongs to pollution pole sensory system, therefore requires higher to the cleannes of plane hydraulic system.
It is generally believed that the concentration of 5 μm left and right molecules is to cause hydraulic system alluvial and the main cause of plugging fault,
Play leading effect more than the granule density then abrasion to Hydraulic Elements of 15 μm, make with the granule density of the two size
For formulating the foundation of grade, can more fully reflect the impact on system of the different size of granule by ratio.At present, special at aircraft
Being in electromotor Oil Monitoring, the main oil contaminant preventions used is the monitoring of fluid granularity.Fluid granularity is supervised
Control utilizes automatic particle counting, is that the liquid automatic particle counter of a kind of shading, resistance or the work of electronic imaging principle measures
In liquid, the size of solid particle and quantity, be used for obtaining digital assay result to evaluate oil pollution journey used by sampling equipment
The Monitoring and Controlling means of degree.By analyzing the performance change of monitored equipment institute with lubricator (or working media) and the mill that carries
Damage microgranule situation, it is possible to obtain the lubrication of equipment and state of wear information, in order to operating mode and the prediction fault of valuator device.Low
Speed heavy duty, bad environments, move back and forth and use lubricant and rise in the equipment dynamic monitoring as dominant failure mode of wearing and tearing
Important effect.
Before fluid granularity monitoring test, involved oil sample need to carry out improving the pretreatment of monitoring accuracy, bag
Including the first step, the most hand 5min shakes up the solid particulate matter in fluid, prevents solid particulate matter to be deposited on because of gravity
Cause oil sample solid particle degree skewness bottom sampling bottle, cause fluid granularity monitored results level deviation；Second step,
Use ultrasonic washing unit to carry out the defoaming treatment of duration at least 1min, until stratification bubble rises to liquid level, take in order to eliminate
A large amount of bubbles that oil sample in sample bottle produces when the process of sampling, it is to avoid test class result is impacted by it.But it is existing
Some technology are to have the following disadvantages solving oil sample pretreatment, and one is to be only 2 ~ 3 minutes the oil cleanliness monitoring and test time,
Oil sample pretreatment time includes hand 5 minutes and ultrasound wave defoaming treatment then needs 6 minutes for 1 minute, and pretreatment time is longer, is
The twice of monitoring time.In the case of monitoring task amount is relatively big, the long problem of oil sample pretreatment time is the most prominent.Two are
Monitoring operator can not carry out other monitoring operations, impact monitoring efficiency when hand sampling bottle mixing oil sample.Three is hand mixed
Carrying out ultrasonic defoaming treatment after even oil sample again, during defoaming treatment, the solid particulate matter in oil sample still can be because of gravity
Reason precipitate downwards, cause its skewness, affect the accuracy of monitoring result.
Summary of the invention
It is an object of the invention to overcome the shortcoming of prior art, it is provided that oil sample in a kind of aircraft equipment oil contamination prevention and control
Pretreatment unit and using method thereof, can carry out ultrasonic defoaming treatment while oil sample mixing solid particulate matter.
The purpose of the present invention is achieved through the following technical solutions: in a kind of aircraft equipment oil contamination prevention and control, oil sample is located in advance
Reason device, including cleaning chamber, transducer oscillator, sampling bottle and magnetic agitation aggressive device, cleaning chamber is the rectangular of hollow
Body structure, is respectively fixed with ultrasonic activation plate on two sidewalls that cleaning chamber one pair of which is relative, and multiple transducers shake
Son is fixed on ultrasonic activation plate, and transducer oscillator is connected with supersonic generator, and magnetic agitation aggressive device is fixed on clearly
Wash the bottom of cavity, in sampling bottle, be provided with driven stirrer, magnetic agitation aggressive device and driven stirrer drive connection, place
During reason, sampling bottle is fixed on process stirring aggressive device, and fills in cleaning chamber and coordinate the liquid of ultrasonic defoaming treatment to be situated between
Matter.
Further, described sampling bottle is made up of colourless, transparent unorganic glass or safety glass.
Further, described liquid medium is water.
Further, the bottom of described cleaning chamber is additionally provided with magnetic agitation time control switch and ultrasound wave froth breaking
Time control switch, magnetic agitation time control switch controls to be connected with magnetic agitation aggressive device, ultrasound wave foam time control
System switch controls to be connected with supersonic generator.
Use a kind of method of oil sample pretreatment unit in aircraft equipment oil contamination prevention and control, comprise the following steps:
S1, cleaning: cleaning chamber, sampling bottle and driven stirrer water are rinsed well；
S2, dress sample: in sampling bottle, load oil sample to be assayed, driven stirrer is loaded in sampling bottle, puts into cleaning chamber,
And be fixed on magnetic agitation aggressive device；
S3, stirring: regulation magnetic agitation time control switch, magnetic agitation tumbler drives driven stirrer high speed rotating,
In driving sampling bottle, oil sample forms whirlpool and liquid stream from the bottom to top, takes up the solid particulate matter sinking down into sampling bottle bottom to oil
Sample top, it is achieved solid particulate matter even suspension in oil sample；
S4, ultrasound wave froth breaking: be connected by cable link with supersonic generator by transducer oscillator, supersonic generator produces
Raw high-frequency and high-voltage conduction is converted into vibrations mechanical energy, tapered to the output of cleaning chamber internal radiation, by cleaning chamber
Liquid medium transfers its energy in the oil sample in sampling bottle, so that the fluid in sampling bottle is realized bubble by ul-trasonic irradiation
Eliminate.
In step S3, the direction of rotation of magnetic agitation aggressive device and rotary speed are cyclically-varying.
The invention have the advantages that
1, in oil sample, solid particulate matter blending efficiency is high, and suspended dispersed is uniform.Heretofore described aircraft equipment oil contamination
In prevention and control oil sample pretreatment unit use high speed magnetic stirring, sampling bottle hand with tradition with mixing oil sample method compared with, can
To form the whirlpool stablizing high speed rotating in oil sample, the solid particulate matter bottom drive floats, plays the purpose of mixing.Magnetic force
Direction of rotation and the rotary speed of stirring aggressive device are cyclically-varying, can drive direction of rotation and the rotation of driven stirrer
Rotary speed synchronizes in cyclically-varying, and blending efficiency is higher, and because without the hand sampling bottle of operator, improves pretreatment
The automaticity of process, in the case of operation multiple stage oil cleanliness monitoring device works simultaneously, pretreatment efficiency is high
Advantage becomes apparent from.
2, oil sample pretreatment unit in aircraft equipment oil contamination prevention and control of the present invention, same at high speed magnetic stirring
Time, due to the both sides in cleaning chamber, it is respectively equipped with two groups of several transducer oscillators each, the fluid in sampling bottle can be made to be subject to
Ul-trasonic irradiation realizes bubble and eliminates.Compared with traditional oil sample pretreatment time, use aircraft equipment of the present invention oil
In liquid pollution prevention, oil sample pretreatment unit carries out ultrasonic froth breaking, significantly again without waiting after solid particulate matter suspends uniformly in oil sample
Shorten oil sample pretreatment time, and avoid because during single ultrasound wave defoaming treatment, solid particulate matter sinks to causing
Oil sample disperse once again uneven.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
In figure: 1-cleaning chamber, 2-ultrasonic activation plate, 3-transducer oscillator, 4-sampling bottle, the driven stirrer of 5-, 6-magnetic force
Stirring aggressive device, 7-magnetic agitation time control switch, 8-ultrasound wave foam time controls switch.
Detailed description of the invention
The present invention will be further described below in conjunction with the accompanying drawings, but protection scope of the present invention is not limited to following institute
State.
As it is shown in figure 1, oil sample pretreatment unit in a kind of aircraft equipment oil contamination prevention and control, including cleaning chamber 1, transducing
Device oscillator 3, sampling bottle 4 and magnetic agitation aggressive device 6, cleaning chamber 1 is the rectangular structure of hollow, cleaning chamber 1 its
In be respectively fixed with ultrasonic activation plate 2 on a pair relative two sidewall, multiple transducer oscillators 3 are fixed on ultrasonic activation
On plate 2, transducer oscillator 3 is connected with supersonic generator, and magnetic agitation aggressive device 6 is fixed on the bottom of cleaning chamber 1, takes
Driven stirrer 5, magnetic agitation aggressive device 6 and driven stirrer 5 drive connection, during process, sampling bottle it is provided with in sample bottle 4
4 are fixed on process stirring aggressive device 6, and fill the liquid medium coordinating ultrasonic defoaming treatment in cleaning chamber 1.
As preferably, described sampling bottle 4 is made up of colourless, transparent unorganic glass or safety glass.
As preferably, described liquid medium is water.
As preferably, the bottom of described cleaning chamber 1 is additionally provided with magnetic agitation time control switch 7 and ultrasound wave
Foam time controls switch 8, and magnetic agitation time control switch 7 controls to be connected with magnetic agitation aggressive device 6, ultrasound wave froth breaking
Time control switch 8 controls to be connected with supersonic generator.
Use a kind of method of oil sample pretreatment unit in aircraft equipment oil contamination prevention and control, comprise the following steps:
S1, cleaning: cleaning chamber 1, sampling bottle 4 and driven stirrer 5 are rinsed well with water；
S2, dress sample: in sampling bottle 4, load oil sample to be assayed, driven stirrer 5 is loaded in sampling bottle 4, puts into cleaning chamber
In 1, and it is fixed on magnetic agitation aggressive device 6；
S3, stirring: regulation magnetic agitation time control switch 7, magnetic agitation tumbler 6 drives driven stirrer 5 high-speed rotary
Turning, in driving sampling bottle 4, oil sample forms whirlpool and liquid stream from the bottom to top, takes up the solid particle sinking down into sampling bottle 4 bottom
Thing is to oil sample top, it is achieved solid particulate matter even suspension in oil sample；
S4, ultrasound wave froth breaking: transducer oscillator 3 is connected by cable link with supersonic generator, supersonic generator
Produce high-frequency and high-voltage conduction and be converted into vibrations mechanical energy, tapered to the output of cleaning chamber 1 internal radiation, by cleaning chamber 1
Interior liquid medium transfers its energy in the oil sample in sampling bottle 4, so that the fluid in sampling bottle 4 is real by ul-trasonic irradiation
Existing bubble eliminates.
In step S3, the direction of rotation of magnetic agitation aggressive device 6 and rotary speed are cyclically-varying.
According to oil sample pretreatment unit in aircraft equipment oil contamination prevention and control disclosed above, by this area professional technique people
Member can realize easily or use the present invention.And after understanding above disclosure completely, many variations and modifications can be designed.Cause
This present invention is not intended to be limited to specific embodiment disclosed herein, and is to fit to mix solid particle with magnetic agitation
Thing and ultrasound wave froth breaking are in the consistent modifications and variations of the oil sample preprocessing function of one and equivalent thereof.
Claims (6)
1. oil sample pretreatment unit in aircraft equipment oil contamination prevention and control, it is characterised in that: include cleaning chamber (1), change
Energy device oscillator (3), sampling bottle (4) and magnetic agitation aggressive device (6), cleaning chamber (1) is the rectangular structure of hollow, clearly
Wash and on two sidewalls that cavity (1) one pair of which is relative, be respectively fixed with ultrasonic activation plate (2), multiple transducer oscillators (3)
Being fixed on ultrasonic activation plate (2), transducer oscillator (3) is connected with supersonic generator, and magnetic agitation aggressive device (6) is solid
Be scheduled on the bottom of cleaning chamber (1), in sampling bottle (4), be provided with driven stirrer (5), magnetic agitation aggressive device (6) with from
Dynamic stirrer (5) drive connection, during process, sampling bottle (4) is fixed in process stirring aggressive device (6), and cleaning chamber (1)
Inside fill the liquid medium coordinating ultrasonic defoaming treatment.
Oil sample pretreatment unit in a kind of aircraft equipment oil contamination prevention and control the most according to claim 1, it is characterised in that:
Described sampling bottle (4) is made up of colourless, transparent unorganic glass or safety glass.
Oil sample pretreatment unit in a kind of aircraft equipment oil contamination prevention and control the most according to claim 1, it is characterised in that:
Described liquid medium is water.
Oil sample pretreatment unit in a kind of aircraft equipment oil contamination prevention and control the most according to claim 1, it is characterised in that:
The bottom of described cleaning chamber (1) is additionally provided with magnetic agitation time control switch (7) and ultrasound wave foam time controls to open
Closing (8), magnetic agitation time control switch (7) controls to be connected with magnetic agitation aggressive device (6), and ultrasound wave foam time controls
Switch (8) controls to be connected with supersonic generator.
5. use oil sample pretreatment dress in a kind of aircraft equipment oil contamination prevention and control as described in Claims 1 to 4 any one
The method put, it is characterised in that: comprise the following steps:
S1, cleaning: cleaning chamber (1), sampling bottle (4) and driven stirrer (5) are rinsed well with water；
S2, dress sample: load oil sample to be assayed in sampling bottle (4), loaded in sampling bottle (4) by driven stirrer (5), put into clear
Wash in cavity (1), and be fixed on magnetic agitation aggressive device (6)；
S3, stirring: regulation magnetic agitation time control switch (7), magnetic agitation tumbler (6) drives driven stirrer (5)
High speed rotating, drives sampling bottle (4) interior oil sample to form whirlpool and liquid stream from the bottom to top, takes up and sink down into sampling bottle (4) bottom
Solid particulate matter to oil sample top, it is achieved solid particulate matter even suspension in oil sample；
S4, ultrasound wave froth breaking: be connected by cable link with supersonic generator by transducer oscillator (3), ultrasound wave occurs
Device produces high-frequency and high-voltage conduction and is converted into vibrations mechanical energy, tapered to the output of cleaning chamber (1) internal radiation, by cleaning chamber
Liquid medium in body (1) transfers its energy in the oil sample in sampling bottle (4), so that the fluid in sampling bottle (4) is by super
Acoustic wave action realizes bubble and eliminates.
The using method of oil sample pretreatment unit in a kind of aircraft equipment oil contamination prevention and control the most according to claim 1,
It is characterized in that: in step S3, direction of rotation and the rotary speed of magnetic agitation aggressive device (6) are cyclically-varying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610650045.2A CN106092698A (en) | 2016-08-10 | 2016-08-10 | Oil sample pretreatment unit and using method thereof in a kind of aircraft equipment oil contamination prevention and control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610650045.2A CN106092698A (en) | 2016-08-10 | 2016-08-10 | Oil sample pretreatment unit and using method thereof in a kind of aircraft equipment oil contamination prevention and control |
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| CN106092698A true CN106092698A (en) | 2016-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610650045.2A Pending CN106092698A (en) | 2016-08-10 | 2016-08-10 | Oil sample pretreatment unit and using method thereof in a kind of aircraft equipment oil contamination prevention and control |
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| CN106769303A (en) * | 2016-12-15 | 2017-05-31 | 中国航空工业集团公司北京长城航空测控技术研究所 | Fluid water saturation degree test device and method under different temperatures |
| CN112410167A (en) * | 2019-08-23 | 2021-02-26 | 安行生物技术有限公司 | Solution sample processing devices, apparatus and systems, and uses thereof |
| CN112733692A (en) * | 2021-01-04 | 2021-04-30 | 润联智慧科技(西安)有限公司 | Fault prediction method and device based on integrated hybrid model and related equipment |
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Application publication date: 20161109 |
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