CN106091800A - Oil field Four in one furnace fire tube automatic descaling apparatus - Google Patents

Oil field Four in one furnace fire tube automatic descaling apparatus Download PDF

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Publication number
CN106091800A
CN106091800A CN201610416161.8A CN201610416161A CN106091800A CN 106091800 A CN106091800 A CN 106091800A CN 201610416161 A CN201610416161 A CN 201610416161A CN 106091800 A CN106091800 A CN 106091800A
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China
Prior art keywords
beam barrel
dirt
guide rail
unit
scrape
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Application number
CN201610416161.8A
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Chinese (zh)
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CN106091800B (en
Inventor
叶卫东
孟庆武
孟凡琦
姚依兰
任黎明
贾丽
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Suihua Hongying Information Technology Co ltd
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Northeast Petroleum University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G3/00Rotary appliances
    • F28G3/10Rotary appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G15/00Details

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Incineration Of Waste (AREA)

Abstract

A kind of oil field Four in one furnace fire tube automatic descaling apparatus.Main purpose is to provide and a kind of does not needs the device that fire tube upper surface dirt layer can be periodically disposed in blowing out.It is characterized in that: this device by power unit, sealing unit, swing unit, scrape dirt beam barrel unit and tail swing unit form;Power unit on fixing heating furnace smoke box transmits motion to inside Four in one furnace by sealing unit, the telescoping universal joint in swing unit is driven to rotate, utilize the afterbody arc-shaped guide rail parts scraped in the dirt arc-shaped guide rail of beam barrel unit and tail swing unit to enable to scrape the upper surface along Four in one furnace fire tube while dirt beam barrel rotates to swing, thus utilize scrape on dirt beam barrel scrape that dirt steel bar realizes covering whole fire tube upper surface scrape dirt comprehensively.This device can improve the thermal efficiency of heating furnace, and anti-fire-stopping pipe burns the generation of accident.

Description

Oil field Four in one furnace fire tube automatic descaling apparatus
Technical field
The present invention relates to one to be applied in oil extraction in oil field engineering field, for the fire tube on the Four in one furnace of oil field certainly Dynamic apparatus for eliminating sludge.
Background technology
With the later development in oil field, polymer displacement of reservoir oil, the popularizing, in oil field mining liquid of ASP Oil-Displacing Technology Viscosity of crude and incrustation ion content increase.The big Produced Liquid of high viscosity, salinity can be in fire tube upper surface shape when heated Become the layer of scale that a kind of thermal resistance is very big.Dirt 1 year thickness of layer can reach more than 50mm.Fire tube surface deposition dirt layer not only drops significantly The thermal efficiency of low heating furnace, and cause top hot-spot at the nearly flame of fire tube, metal generation high-temerature creep, produce bulge and become Shape, ultimately causes fire tube and burns accident.Not only cause huge economic loss, and have a strong impact on the normal production in oil field.
Content of the invention
In order to solve the technical problem being previously mentioned in background technology, the invention provides a kind of oil field Four in one furnace fire Pipe automatic descaling apparatus, this device does not needs blowing out can periodically dispose fire tube upper surface dirt layer.
The technical scheme is that this kind of oil field Four in one furnace fire tube automatic descaling apparatus, by power unit, close Seal unit, swing unit, scrape composition after dirt beam barrel unit and the connection of afterbody arc-shaped guide rail unit;
Described power unit includes motor and decelerator, its role is to provide power for device;Motor and decelerator pass through spiral shell Tethering and being connected on heating furnace smoke box, shaft coupling is connected with power transmission shaft and decelerator by key, is slowed down decelerator by shaft coupling After rotary motion be delivered on power transmission shaft;
Described sealing unit includes the first sealing axle sleeve, outside O-ring and internal O-ring, and is welded on Four in one furnace Housing axle sleeve on housing, and the second sealing axle sleeve;Inside O-ring on described first sealing axle sleeve is used for sealing transmission Axle, the outside O-ring on described first sealing axle sleeve is used for seal casinghousing axle sleeve, to ensure that the medium in heating furnace will not pass through Power transmission shaft leaks;Bearing is supported on power transmission shaft on housing axle sleeve;The structure of the second sealing axle sleeve is identical with the first sealing axle sleeve, Also having twice O-ring, its sealing function is also identical;On first sealing axle sleeve and the second sealing axle sleeve common fixed conveyor axle two Individual bearing;
Described swing unit by telescoping universal joint, the first arc-shaped rack, the first gear shaft, the first guide wheel, be positioned on fire tube One guide rail and the first block form after connecting;Power transmission shaft is connected with telescoping universal joint by bearing pin, the telescoping universal joint other end and First gear shaft connects, and the first gear shaft other end is connected with scraping dirt beam barrel, and connected mode all uses bearing pin to connect, can with guarantee To carry out rotating;First guide wheel is enclosed within the first gear shaft, and the first guide wheel slips into first at the first guide rail lower ending opening and leads In rail, the first block seals the first guide rail lower ending opening, and the first arc-shaped rack is bolted on the first guide rail;First tooth Gear on wheel shaft and the first arc-shaped rack are meshed;
Described dirt beam barrel unit of scraping includes that two are scraped dirt beam barrel, the second guide wheel and a beam barrel connecting shaft, scrape dirt for described two Beam barrel be respectively first scrape dirt beam barrel and second scrape dirt beam barrel, the second guide wheel is sleeved in beam barrel connecting shaft, beam barrel connecting shaft lead to Cross bearing pin scrape first dirt beam barrel and second scrape dirt beam barrel connect;First scrape dirt beam barrel and second scrape dirt beam barrel surface soldered useful In scrape dirt scrape dirt steel bar;Second guide wheel matches with the guide rail in the middle of Four in one furnace fire tube, plays support and scrapes dirt beam barrel Effect;
Described afterbody arc-shaped guide rail unit by the second gear shaft, the 3rd guide wheel, the second arc-shaped rack and be positioned on fire tube second Guide rail forms;Second gear shaft and second is scraped dirt beam barrel and is attached by bearing pin, and the 3rd guide wheel is enclosed within the second gear shaft, the Three guide wheels insert in the second guide rail at the second guide rail lower ending opening, and the second block is for by the lower ending opening of guide rail the second guide rail Sealing, the second arc-shaped rack is bolted on the second guide rail.
There is advantages that after being arranged on this kind of device on heating furnace, it is not necessary to blowing out can be regular Disposing the dirty layer of fire tube upper surface, improving the thermal efficiency of heating furnace, anti-fire-stopping pipe burns accident.The present invention not only avoids every year Artificial prepurging and heating furnace fire tube burn the tens million of unit of the economic loss causing, and do not affect the properly functioning of heating furnace, tool It is of great importance.
Brief description:
Fig. 1 is the structure chart that automatic descaling apparatus of the present invention is longitudinally arranged along fire tube.
Fig. 2 is the fractionation structure chart of automatic descaling apparatus power unit of the present invention.
Fig. 3 is the fractionation structure chart of sealing unit of the present invention.
Fig. 4 is the fractionation structure chart of swing unit of the present invention.
Fig. 5 is the fractionation structure chart scraping dirt beam barrel unit of the present invention.
Fig. 6 is the fractionation structure chart of afterbody arc-shaped guide rail unit of the present invention.
1-Four in one furnace housing in figure, 2-Four in one furnace fire tube, 3-heating furnace smoke box, 4-power unit, 5- Sealing unit, 6-swing unit, 7-scrapes dirt beam barrel unit, 8-afterbody arc-shaped guide rail unit, 9-motor, 10-decelerator, and 11-joins Axial organ, 12-key, 13-power transmission shaft, 14-the first sealing axle sleeve, the outside O-ring of 15-, the internal O-ring of 16-, 17-bearing, 18- Housing axle sleeve, 19-the second sealing axle sleeve, 20-bearing pin, 21-telescoping universal joint, 22-the first arc-shaped rack, 23-the first gear shaft, 24-the first guide wheel, 25-first scrape dirt beam barrel, 26-scrape dirt steel bar, 27-the first guide rail, 28-the first block, 29-the second guide wheel, 30-beam barrel connecting shaft, 31-second scrapes dirt beam barrel, 32-the second gear shaft, 33-the 3rd guide wheel, 34-the second block, 35-the second arc Shape tooth bar, 36-the second guide rail.
Detailed description of the invention:
The invention will be further described below in conjunction with the accompanying drawings:
The design principle of this device is, the dynamical system on fixing heating furnace smoke box transmits motion to four conjunctions by seal member One inside heating furnace, drives telescoping universal joint to rotate, utilizes the arc-shaped guide rail parts engaging with arc-shaped rack with gear and tail Portion's arc-shaped guide rail parts make to scrape the upper surface along fire tube while dirt beam barrel rotates and swing, thus utilize and scrape on dirt beam barrel Scrape that dirt steel bar realizes covering whole fire tube upper surface comprehensively scrape dirt.
As shown in Figure 1, this kind of oil field Four in one furnace fire tube automatic descaling apparatus, by power unit the 4th, sealing unit the 5th, Swing unit forms after the 6th, scraping dirt beam barrel unit 7 and the connection of afterbody arc-shaped guide rail unit 8;
As in figure 2 it is shown, described power unit 4 includes motor 9 and decelerator 10, its role is to provide power for device;Motor 9 Being bolted on heating furnace smoke box 3 with decelerator 10, shaft coupling 11 passes through key 12 and power transmission shaft 13 and decelerator 10 phase Even, the rotary motion after being slowed down decelerator 10 by shaft coupling 11 is delivered on power transmission shaft 13;
As it is shown on figure 3, described sealing unit includes the first sealing axle sleeve the 14th, outside O-ring 15 and internal O-ring 16, and weldering The housing axle sleeve 18 being connected on Four in one furnace housing 1, and the second sealing axle sleeve 19;Interior on described first sealing axle sleeve Portion's O-ring 16 is used for seal transmission shaft 13, and the outside O-ring 15 on described first sealing axle sleeve is used for seal casinghousing axle sleeve 18, To ensure that the medium in heating furnace will not be leaked by power transmission shaft;Bearing 17 is supported on power transmission shaft 13 on housing axle sleeve 18;The The structure of two sealing axle sleeves 19 is identical with the first sealing axle sleeve 14, also has twice O-ring, and its sealing function is also identical;First is close Two bearings on envelope axle sleeve 14 and the common fixed conveyor axle 13 of the second sealing axle sleeve 19;
As shown in Figure 4, described swing unit is by telescoping universal joint the 21st, the first arc-shaped rack the 22nd, the first gear shaft the 23rd, the first guide wheel 24th, the first guide rail 27 being positioned on fire tube and the first block 28 form after connecting;Power transmission shaft 13 is universal with flexible by bearing pin 20 Joint 21 is connected, and telescoping universal joint 21 other end and the first gear shaft 23 connect, first gear shaft 23 other end with scrape dirty beam barrel 25 Connecting, connected mode all uses bearing pin to connect, to ensure to carry out rotating;First guide wheel 24 is enclosed within the first gear shaft 23 On, the first guide wheel 24 slips in the first guide rail 27 at the first guide rail 27 lower ending opening, and the first block 28 seals the first guide rail 27 Lower ending opening, the first arc-shaped rack 22 is bolted on the first guide rail 27;Gear and first on first gear shaft 23 Arc-shaped rack 22 is meshed;
Gear shaft 23 moves along tooth bar while rotation, thus drives first to scrape edge while dirt beam barrel 25 self rotates and catch fire Pipe moves, and makes first to scrape scraping dirt steel bar 26 and can cover fire tube upper surface and carry out scraping dirt on dirt beam barrel 25.
As it is shown in figure 5, described dirt beam barrel unit 7 of scraping includes that two are scraped dirt beam barrel, the second guide wheel 29 and a beam barrel even Spindle 30, described two scrape dirt beam barrel be respectively first scrape dirt beam barrel 25 and second scrape dirt beam barrel 31, the second guide wheel 29 is sleeved on In beam barrel connecting shaft 30, beam barrel connecting shaft 30 is scraped first dirt beam barrel 25 and second by bearing pin and is scraped dirt beam barrel 31 and connect;First Scrape dirt beam barrel 25 and second scrape dirt beam barrel 31 surface soldered have for scrape dirt scrape dirt steel bar 26;Second guide wheel 29 adds with four-in-one Guide rail in the middle of hot stove fire pipe 2 matches, and plays and supports the effect scraping dirt beam barrel;
Lead gear shaft 23 to rotate and movement can drive and scrape dirt beam barrel parts 7 and rotate and move, so that scraping dirty steel bar 26 at fire tube 2 Upper surface carry out scraping dirt.When dirt beam barrel unit 7 is scraped in installation, first scrape dirt beam barrel 25 and second by first and scrape dirt beam barrel the 31st, second Guide wheel the 29th, beam barrel connecting shaft the 30th, the first guide wheel 24 and the 3rd guide wheel the 33rd, the first gear shaft 23 and the second gear shaft 32 all connect After Hao, three guide track block on fire tube are all taken off, the dirt beam barrel parts of scraping connecting are slided at guide rail lower ending opening Enter guide rail, then again three blocks are installed.
As shown in Figure 6, afterbody arc-shaped guide rail unit 8 is by the second gear shaft the 32nd, the 3rd guide wheel the 33rd, the second arc-shaped rack 35 and The second guide rail 36 being positioned on fire tube forms;Second gear shaft 32 is scraped dirt beam barrel 31 with second and is attached by bearing pin, and the 3rd Guide wheel 33 is enclosed within the second gear shaft 32, and the 3rd guide wheel 33 inserts in the second guide rail 36 at the second guide rail 36 lower ending opening, the Two blocks 34 are for sealing the lower ending opening of guide rail the second guide rail 36, and the second arc-shaped rack 35 is bolted on second and leads On rail 36.
During use, three guide rails in welding above original fire tube, for support and the guiding of apparatus for eliminating sludge;In oil field four One section of sealing axle sleeve of unification heating furnace housing fire tube top position welding, for sealing and the support of apparatus for eliminating sludge power transmission shaft.? Weld decelerator connecting plate below heating furnace smoke box, be used for fixing motor reducer.
This apparatus for eliminating sludge is arranged on Four in one furnace fire tube 2 upper surface, along the axial arranged scraper device of fire tube, scrapes Dirt device covers whole fire tube length, at fire tube neck owing to inside has flame retardant coating, does not therefore need to arrange scraper device.Open Dynamic motor, decelerator exports after slowing down the rotary motion of motor, is delivered to power transmission shaft, power transmission shaft and flexible ten thousand by shaft coupling Transmitting motion to gear shaft to joint, gear shaft engages with arc rack while rotation thus moves along tooth bar, gear shaft The bearing pin that moves through be delivered to scrape on dirt beam barrel unit, so that first scrapes dirt beam barrel 25 and second and scrape scraping on dirt beam barrel 31 Dirt steel bar 26 had not only rotated along own axes but also had moved along the upper surface of fire tube 2.By motor control module control motor Positive and negative two to Periodic Rotating, so that it may realize first scrape dirt beam barrel 25 and second scrape dirt beam barrel 31 on scrape dirt steel bar 26 cover Comprehensive scale removal of whole fire tube upper surface.

Claims (1)

1. an oil field Four in one furnace fire tube automatic descaling apparatus, by power unit (4), sealing unit (5), swing unit (6) composition after dirt beam barrel unit (7) and afterbody arc-shaped guide rail unit (8) connection, is scraped;
Described power unit includes motor (9) and decelerator (10), its role is to provide power for device;Motor (9) with subtract Speed device (10) is bolted on heating furnace smoke box (3), and shaft coupling (11) is by key (12) and power transmission shaft (13) and deceleration Device (10) is connected, and is delivered to the rotary motion after decelerator (10) deceleration on power transmission shaft (13) by shaft coupling (11);
Described sealing unit includes the first sealing axle sleeve (14), outside O-ring (15) and internal O-ring (16), and is welded on Housing axle sleeve (18) on Four in one furnace housing (1), and the second sealing axle sleeve (19);On described first sealing axle sleeve Internal O-ring (16) is used for seal transmission shaft (13), and the outside O-ring (15) on described first sealing axle sleeve is used for seal casinghousing Axle sleeve (18), to ensure that the medium in heating furnace will not be leaked by power transmission shaft;Power transmission shaft (13) is supported on shell by bearing (17) On body axle sleeve (18);The structure of the second sealing axle sleeve (19) is identical with the first sealing axle sleeve (14), also has twice O-ring, and it is close Envelope effect is also identical;Two axles on first sealing axle sleeve (14) and the common fixed conveyor axle (13) of the second sealing axle sleeve (19) Hold;
Described swing unit is by telescoping universal joint (21), the first arc-shaped rack (22), the first gear shaft (23), the first guide wheel (24) the first guide rail (27), being positioned on fire tube and the first block (28) form after connecting;Power transmission shaft (13) passes through bearing pin (20) Being connected with telescoping universal joint (21), telescoping universal joint (21) other end and the first gear shaft (23) connect, the first gear shaft (23) The other end is connected with scraping dirt beam barrel (25), and connected mode all uses bearing pin to connect, to ensure to carry out rotating;First guide wheel (24) being enclosed within the first gear shaft (23), the first guide wheel (24) slips into the first guide rail (27) at the first guide rail (27) lower ending opening In, the first block (28) seals the first guide rail (27) lower ending opening, and the first arc-shaped rack (22) is bolted on first and leads On rail (27);Gear on first gear shaft (23) and the first arc-shaped rack (22) are meshed;
Described dirt beam barrel unit (7) of scraping includes that two are scraped dirt beam barrel, the second guide wheel (29) and a beam barrel connecting shaft (30), institute Stating two to scrape dirt beam barrel and be respectively first and scrape dirt beam barrel (25) and second and scrape dirty beam barrel (31), the second guide wheel (29) is sleeved on beam barrel In connecting shaft (30), beam barrel connecting shaft (30) is scraped dirt beam barrel (25) and second by bearing pin by first and is scraped dirt beam barrel (31) connection; First scrapes dirt beam barrel (25) and second scrapes dirt beam barrel (31) surface soldered and has and scrape dirty steel bar (26) for scrape dirt;Second guide wheel (29) match with the guide rail in the middle of Four in one furnace fire tube (2), play and support the effect scraping dirt beam barrel;
Described afterbody arc-shaped guide rail unit (8) is by the second gear shaft (32), the 3rd guide wheel (33), the second arc-shaped rack (35) and position The second guide rail (36) composition on fire tube;Second gear shaft (32) is scraped dirt beam barrel (31) with second and is attached by bearing pin, 3rd guide wheel (33) is enclosed within the second gear shaft (32), and the 3rd guide wheel (33) inserts second at the second guide rail (36) lower ending opening Guide rail (36) is inner, and the second block (34) is for sealing the lower ending opening of the second guide rail (36), and the second arc-shaped rack (35) passes through It is bolted on the second guide rail (36).
CN201610416161.8A 2016-06-10 2016-06-10 Oil field fire tube automatic descaling apparatus Active CN106091800B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610416161.8A CN106091800B (en) 2016-06-10 2016-06-10 Oil field fire tube automatic descaling apparatus

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Application Number Priority Date Filing Date Title
CN201610416161.8A CN106091800B (en) 2016-06-10 2016-06-10 Oil field fire tube automatic descaling apparatus

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CN106091800A true CN106091800A (en) 2016-11-09
CN106091800B CN106091800B (en) 2018-02-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113218233A (en) * 2021-04-06 2021-08-06 关学忠 Heating furnace fire tube scale cleaning and preventing method and scale preventing device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100126540A1 (en) * 2008-11-21 2010-05-27 Aquajet Ltd. Tube Lancing Machine
CN202562038U (en) * 2012-04-26 2012-11-28 大庆开发区东油新技术有限公司 Multifunctional anti-scale, burning-loss-proof, energy-saving and safe device for oilfield fire drum type heating furnace
CN203082902U (en) * 2013-03-07 2013-07-24 大庆开发区东油新技术有限公司 Worm and worm gear type self-cleaning device for fire pipe of oil field heating furnace
CN103925700A (en) * 2014-04-15 2014-07-16 西安交通大学 Oil-field heating furnace fire tube scaling prevention device
CN204211579U (en) * 2014-11-12 2015-03-18 大庆圣赫环保设备有限公司 Mechanical transmission scale removal molectron
CN204276460U (en) * 2014-11-12 2015-04-22 姜德怀 Oil field heating furnace fire tube physical oil production apparatus for eliminating sludge

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100126540A1 (en) * 2008-11-21 2010-05-27 Aquajet Ltd. Tube Lancing Machine
CN202562038U (en) * 2012-04-26 2012-11-28 大庆开发区东油新技术有限公司 Multifunctional anti-scale, burning-loss-proof, energy-saving and safe device for oilfield fire drum type heating furnace
CN203082902U (en) * 2013-03-07 2013-07-24 大庆开发区东油新技术有限公司 Worm and worm gear type self-cleaning device for fire pipe of oil field heating furnace
CN103925700A (en) * 2014-04-15 2014-07-16 西安交通大学 Oil-field heating furnace fire tube scaling prevention device
CN204211579U (en) * 2014-11-12 2015-03-18 大庆圣赫环保设备有限公司 Mechanical transmission scale removal molectron
CN204276460U (en) * 2014-11-12 2015-04-22 姜德怀 Oil field heating furnace fire tube physical oil production apparatus for eliminating sludge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113218233A (en) * 2021-04-06 2021-08-06 关学忠 Heating furnace fire tube scale cleaning and preventing method and scale preventing device
CN113218233B (en) * 2021-04-06 2022-05-06 关学忠 Heating furnace fire tube scale cleaning and preventing method and scale preventing device

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