CN106090971A - A kind of combined steam flue gas MGGH system and method - Google Patents
A kind of combined steam flue gas MGGH system and method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
一种组合型蒸汽烟气MGGH系统,在锅炉空预器与除尘器之间的连接烟道上设置烟气冷却器,在脱硫装置与烟囱之间的连接烟道上设置烟气再热器,在烟气冷却器与烟气再热器之间的热段循环水管道上设置辅助换热器;在烟气冷却器、烟气再热器、辅助换热器间设置连接的循环水管道和进出口阀门调节系统,在辅助换热器上还连接设置有蒸汽进口管道、疏水出口管道、凝结水进口管道、凝结水出口管道和控制流入蒸汽或凝结水的阀门切换调节系统,实现了各种工况下都能自动控制电除尘烟气进口温度,自动控制烟囱排放温度,在实现烟气排放环保要求的同时具有节煤、节水、减少烟气排放量的技术效果。
A combined steam-flue gas MGGH system. A flue gas cooler is installed on the connecting flue between the boiler air preheater and the dust collector, and a flue gas reheater is installed on the connecting flue between the desulfurization device and the chimney. An auxiliary heat exchanger is installed on the circulating water pipe of the hot section between the gas cooler and the flue gas reheater; the connected circulating water pipe and the inlet and outlet are arranged between the flue gas cooler, the flue gas reheater and the auxiliary heat exchanger The valve adjustment system is also connected to the auxiliary heat exchanger with a steam inlet pipe, a drain outlet pipe, a condensate inlet pipe, a condensate outlet pipe and a valve switching adjustment system for controlling the inflow of steam or condensate, which realizes various working conditions. It can automatically control the inlet temperature of the electrostatic precipitator flue gas, and automatically control the discharge temperature of the chimney. It has the technical effects of saving coal, water and reducing flue gas emissions while meeting the environmental protection requirements for flue gas emissions.
Description
技术领域technical field
本发明涉及一种火电厂超低排放MGGH(中间热媒体烟气换热器:Media Gas-GasHeater)节能环保设备及方法,属于火电厂超低排放MGGH技术领域。The invention relates to a thermal power plant ultra-low emission MGGH (intermediate heat medium flue gas heat exchanger: Media Gas-GasHeater) energy-saving and environmental protection equipment and method, and belongs to the technical field of thermal power plant ultra-low emission MGGH.
背景技术Background technique
燃煤电厂锅炉排烟的超低排放问题目前已经得到国家重视,在经济发达地区例如长三角、珠江三角等地方对烟囱冒白烟已经相当重视。由于以前采用的GGH系统的泄露导致无法达到超低排放,所以MGGH的应用越来越普遍。The issue of ultra-low emissions from boilers in coal-fired power plants has been paid attention to by the state. In economically developed regions such as the Yangtze River Delta and the Pearl River Delta, considerable attention has been paid to white smoke from chimneys. The use of MGGH is becoming more and more common due to the inability to achieve ultra-low emissions due to leaks in previously used GGH systems.
烟气脱硫(Fluegasdesulfurization,简称FGD)。燃煤烟气的石灰-石膏石湿法烟气脱硫技术是当前应用最广、效率最高的脱硫技术。对燃煤电厂而言,在今后一个相当长的时期内,FGD将是控制SO2排放的主要方法。烟气脱硫主要有干式烟气脱硫和湿法烟气脱硫两种。其中湿法烟气脱硫工艺流程、形式和机理大同小异,主要是使用石灰石(CaCO3)、石灰(CaO)或碳酸钠(Na2CO3)等浆液作洗涤剂,在反应塔中对烟气进行洗涤,从而除去烟气中的SO2。这种工艺已有50年的历史,经过不断地改进和完善后,技术比较成熟,而且具有脱硫效率高(90%~98%),机组容量大,煤种适应性强,运行费用较低和副产品易回收等优点。也正是湿法脱硫工艺,使得脱硫后烟气含湿量大增,这些以饱和湿烟气状态从脱硫塔排出进入烟囱排向大气的烟气,造成了壮观的烟囱冒白烟现象。Flue gas desulfurization (FGD for short). Lime-gypsum wet flue gas desulfurization technology of coal-fired flue gas is currently the most widely used and most efficient desulfurization technology. For coal-fired power plants, FGD will be the main method to control SO2 emissions for a long period of time in the future. There are two main types of flue gas desulfurization: dry flue gas desulfurization and wet flue gas desulfurization. Among them, the process flow, form and mechanism of wet flue gas desulfurization are similar, mainly using slurry such as limestone (CaCO3), lime (CaO) or sodium carbonate (Na2CO3) as detergent to wash the flue gas in the reaction tower to remove SO2 in flue gas. This process has a history of 50 years. After continuous improvement and perfection, the technology is relatively mature, and has high desulfurization efficiency (90%-98%), large unit capacity, strong adaptability to coal types, low operating costs and The by-products are easy to recycle and so on. It is also the wet desulfurization process that greatly increases the moisture content of the flue gas after desulfurization. These flue gases are discharged from the desulfurization tower into the chimney to the atmosphere in the state of saturated wet flue gas, causing the spectacular phenomenon of white smoke from the chimney.
既然饱和湿烟气状态从烟囱排出会冒白烟,那么加热净烟气使其脱离饱和状态再排放就能减轻冒白烟现象,由此利用脱硫塔前的烟气热量加热脱硫塔后的净烟气,MGGH技术的广泛应用应运而生。解决了烟气低温腐蚀的关键技术问题后,MGGH系统的经济性显得比较重要,如何在达到净烟气排放要求的前提下,尽可能提高节煤效益便成为广大电力技术工作者追求的目标Since white smoke will be emitted from the chimney in the state of saturated wet flue gas, heating the net flue gas to make it out of the saturated state and then discharging can reduce the phenomenon of white smoke, thus using the heat of the flue gas in front of the desulfurization tower to heat the net after the desulfurization tower Flue gas, the wide application of MGGH technology came into being. After solving the key technical problems of flue gas low-temperature corrosion, the economy of the MGGH system is more important. How to improve the coal-saving benefits as much as possible while meeting the requirements of net flue gas emissions has become the goal pursued by the majority of electric power technicians
现有MGGH(管式烟气换热器,水媒式烟气换热器,管式GGH)系统,采用冬季辅助蒸汽加热的方式调节烟气温度,整套系统在夏季工况运行时,大量的排烟余热随热媒水进入脱硫排烟,总成无谓的浪费。同时,夏季缺乏调节除尘器前烟气冷却器出口烟温的手段,按照现有设计以夏季工况烟气冷却器需设计偏大的换热面积,造成金属材料的浪费,在冬季工况下并不适应。同时,需要控制好除尘器的入口烟温,对于电除尘装置,降低烟气温度,减少了烟气体积流量,降低了粉尘的比电阻,提高了除尘效率,降低了除尘功耗。对于布袋除尘装置,控制了烟气温度,防止超温烟气进入,保证了装置的安全性和降低了除尘功耗。目前的MGGH系统适应季节变化工作能力较差。The existing MGGH (tubular flue gas heat exchanger, water medium flue gas heat exchanger, tubular GGH) system uses auxiliary steam heating in winter to adjust the flue gas temperature. When the whole system is running in summer, a large number of Exhaust exhaust heat enters the desulfurization exhaust along with the heat medium water, resulting in unnecessary waste of the assembly. At the same time, there is no means to adjust the outlet flue gas temperature of the flue gas cooler in front of the dust collector in summer. According to the existing design, the flue gas cooler needs to be designed with a large heat exchange area in summer working conditions, resulting in waste of metal materials. Didn't fit in. At the same time, it is necessary to control the inlet flue temperature of the dust collector. For the electrostatic precipitator, the temperature of the flue gas is reduced, the volume flow rate of the flue gas is reduced, the specific resistance of the dust is reduced, the efficiency of dust removal is improved, and the power consumption of dust removal is reduced. For the bag dust removal device, the temperature of the flue gas is controlled to prevent the entry of over-temperature flue gas, which ensures the safety of the device and reduces the power consumption of dust removal. The current MGGH system has poor ability to adapt to seasonal changes.
发明内容Contents of the invention
本发明的目的是为了解决现有MGGH适应季节变化能力差的问题。本发明采用热媒水冬季采用辅助蒸汽加热,夏季加热低加凝结水的方式,与烟气冷却器、烟气加热器一起,解决现有电厂脱硫排烟温度低的问题。The purpose of the present invention is to solve the problem that the existing MGGH has poor ability to adapt to seasonal changes. The invention adopts heat medium water to be heated by auxiliary steam in winter and low-heating condensed water in summer, together with a flue gas cooler and a flue gas heater, it solves the problem of low temperature of desulfurization and exhaust gas in existing power plants.
为了解决上述技术问题,本发明的技术方案是提供了一种组合型蒸汽烟气MGGH系统,在锅炉空预器与除尘器之间的连接烟道上设置烟气冷却器,在脱硫装置与烟囱之间的连接烟道上设置烟气再热器,在烟气冷却器与烟气再热器之间设置除尘器、引风机和脱硫装置,其特征在于,在烟气冷却器与烟气再热器之间的热段循环水管道上设置辅助换热器;在烟气冷却器、烟气再热器、辅助换热器间设置连接的循环水管道和进出口阀门调节系统,在辅助换热器上还连接设置有蒸汽进口管道、疏水出口管道、凝结水进口管道、凝结水出口管道和控制流入蒸汽或凝结水的阀门切换调节系统。In order to solve the above technical problems, the technical solution of the present invention is to provide a combined steam flue gas MGGH system. A flue gas cooler is installed on the connecting flue between the boiler air preheater and the dust collector, and a flue gas cooler is installed between the desulfurization device and the chimney. A flue gas reheater is set on the connecting flue between the flue gas coolers and a flue gas reheater, and a dust collector, an induced draft fan and a desulfurization device are set between the flue gas cooler and the flue gas reheater. An auxiliary heat exchanger is installed on the circulating water pipeline in the hot section; a connected circulating water pipeline and an inlet and outlet valve adjustment system are installed between the flue gas cooler, flue gas reheater and auxiliary heat exchanger. It is also connected with a steam inlet pipe, a drainage outlet pipe, a condensate inlet pipe, a condensate outlet pipe and a valve switching adjustment system for controlling the inflow of steam or condensate.
还提供一种组合型蒸汽烟气MGGH系统的运行方法,包括如下步骤:Also provided is a method for operating a combined steam flue gas MGGH system, including the following steps:
将除尘器进口烟温设定为预定数值,实现低温电除尘;Set the inlet smoke temperature of the dust collector to a predetermined value to realize low-temperature electric dust removal;
将烟囱排烟温度设定为为预定数值,消除冒白烟现象;Set the exhaust gas temperature of the chimney to a predetermined value to eliminate the phenomenon of white smoke;
冬季运行时,烟气MGGH系统中的辅助换热器接入补热蒸汽进行利用蒸汽补热工作模式;During winter operation, the auxiliary heat exchanger in the flue gas MGGH system is connected to supplementary heat steam to implement the working mode of steam supplementary heat;
夏季运行时,烟气MGGH系统中的辅助换热器接入凝结水进行利用凝结水吸热工作模式;During summer operation, the auxiliary heat exchanger in the flue gas MGGH system is connected to condensed water to use condensed water to absorb heat;
当发生故障工作或不需投用辅助换热器时,可通过管路阀门打开关联旁路,打开辅助换热器的并联旁路阀,不投用该辅助换热器。When a malfunction occurs or the auxiliary heat exchanger does not need to be put into use, the associated bypass can be opened through the pipeline valve, the parallel bypass valve of the auxiliary heat exchanger can be opened, and the auxiliary heat exchanger is not put into use.
本发明对比现有技术有如下的有益效果:本发明提供了组合型蒸汽烟气MGGH系统,实现蒸汽辅助加热和凝结水吸热切换工作,确保在各种工况都能抵消环境温度变化和机组负荷变化对锅炉排烟温度的影响,不论环境温度如何变化,不论机组负荷如何变化,实现了各种工况下都能自动控制电除尘烟气进口温度,自动控制烟囱排放温度,在实现烟气排放环保要求的同时具有节煤、节水、减少烟气排放量的技术效果。Compared with the prior art, the present invention has the following beneficial effects: the present invention provides a combined steam-flue gas MGGH system, realizes steam-assisted heating and condensed water heat absorption switching, and ensures that ambient temperature changes and unit changes can be offset under various working conditions The impact of load changes on the exhaust gas temperature of the boiler, no matter how the ambient temperature changes, no matter how the unit load changes, it can automatically control the inlet temperature of the electric precipitator flue gas under various working conditions, and automatically control the discharge temperature of the chimney. While meeting environmental protection requirements, it has the technical effects of saving coal, water, and reducing flue gas emissions.
附图说明Description of drawings
图1为本发明的结构示意图Fig. 1 is a structural representation of the present invention
其中:除尘器2、引风机3、脱硫装置4、烟囱9、烟气冷却器1、烟气再热器5、循环水泵6、辅助换热器7、低压加热器8Among them: dust collector 2, induced draft fan 3, desulfurization device 4, chimney 9, flue gas cooler 1, flue gas reheater 5, circulating water pump 6, auxiliary heat exchanger 7, low pressure heater 8
具体实施方式detailed description
为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present invention more comprehensible, preferred embodiments are described in detail below with accompanying drawings.
根据附图1所示,本实施例提供一种组合型烟气MGGH系统,在锅炉空预器与除尘器之间的连接烟道上设置烟气冷却器1,在脱硫装置4与烟囱之间的连接烟道上设置烟气再热器5,在烟气冷却器1与烟气再热器5之间的热段循环水管道上设置辅助换热器7,在烟气冷却器1与烟气再热器5之间设置除尘器2、引风机3和脱硫装置4,在烟气冷却器1与烟气再热器5之间的冷段循环水管道上设置变频循环水泵6,按图示意的在烟气冷却器1、烟气再热器5、辅助换热器7之间设置连接的循环水管道和进出口阀门调节系统,在辅助换热器7上还连接设置有蒸汽进口管道、疏水出口管道、凝结水进口管道、凝结水出口管道和控制流入蒸汽或凝结水的阀门切换调节系统。As shown in Figure 1, this embodiment provides a combined flue gas MGGH system. A flue gas cooler 1 is installed on the connecting flue between the boiler air preheater and the dust collector, and a flue gas cooler 1 is installed between the desulfurization device 4 and the chimney. A flue gas reheater 5 is installed on the connecting flue, an auxiliary heat exchanger 7 is installed on the hot section circulating water pipe between the flue gas cooler 1 and the flue gas reheater 5, and an auxiliary heat exchanger 7 is installed between the flue gas cooler 1 and the flue gas reheater. A dust collector 2, an induced draft fan 3 and a desulfurization device 4 are installed between the heaters 5, and a variable frequency circulating water pump 6 is installed on the cold section circulating water pipeline between the flue gas cooler 1 and the flue gas reheater 5, as shown in the figure Between the flue gas cooler 1, the flue gas reheater 5, and the auxiliary heat exchanger 7, a circulating water pipe and an inlet and outlet valve adjustment system are arranged, and the auxiliary heat exchanger 7 is also connected with a steam inlet pipe, a drain Outlet piping, condensate inlet piping, condensate outlet piping, and a valve switching regulation system for controlling inflow of steam or condensate.
烟气冷却器1与烟气再热器5之间的热段循环水管道上还设置与辅助换热器并联的旁路管道,利用调节阀门来切换辅助换热器的投用或旁路。A bypass pipe connected in parallel with the auxiliary heat exchanger is also provided on the circulating water pipe of the hot section between the flue gas cooler 1 and the flue gas reheater 5, and the auxiliary heat exchanger is switched to use or bypass by using a regulating valve.
在一级低压加热器的进口端和出口端引出凝结水进口管道、凝结水出口管道,分别连接到辅助换热器的蒸汽进口管道和疏水出口管道,利用调节阀门来控制切换进入辅助换热器的加热蒸汽或凝结水。The condensate inlet pipe and condensate outlet pipe are drawn from the inlet and outlet ends of the first-stage low-pressure heater, respectively connected to the steam inlet pipe and drain outlet pipe of the auxiliary heat exchanger, and the regulating valve is used to control the switch to enter the auxiliary heat exchanger heating steam or condensed water.
通过在现有烟气冷却器、烟气加热器、辅助换热器的系统中接入来自低压加热器的凝结水管路,可将辅助换热器更换成为冬季利用蒸汽加热烟气冷却器、烟气加热器中的热媒循环水,夏季利用烟气冷却器、烟气加热器中的热媒循环水加热凝结水的季节适应性换热器。By connecting the condensed water pipeline from the low-pressure heater to the existing flue gas cooler, flue gas heater, and auxiliary heat exchanger system, the auxiliary heat exchanger can be replaced by using steam to heat the flue gas cooler and flue gas in winter. The heat medium circulating water in the gas heater, and the seasonal adaptive heat exchanger for heating the condensed water by using the heat medium circulating water in the flue gas cooler and flue gas heater in summer.
一种组合型蒸汽烟气MGGH运行方法,包括如下步骤:A combined steam flue gas MGGH operation method comprises the following steps:
将除尘器2进口烟温设定为90℃(或者85℃-95℃之间的某一要求数据),实现低温电除尘;Set the flue gas temperature at the inlet of dust collector 2 to 90°C (or a certain required data between 85°C and 95°C) to realize low-temperature electric dust removal;
将烟囱排烟温度设定为80℃(或某一要求值),消除冒白烟现象;Set the exhaust gas temperature of the chimney to 80°C (or a certain required value) to eliminate the phenomenon of white smoke;
冬季运行时,根据烟气冷却器出口烟气温度(电除尘入口烟温)调节热媒水系统循环水量,循环水量可通过变频循环水泵6进行调节,根据烟气再热器入口水温(烟气再热器进出口烟温作为前馈)调节补热蒸汽量。补热蒸汽可采用入口蒸汽调节阀调节。During winter operation, adjust the circulating water volume of the heat medium water system according to the flue gas temperature at the outlet of the flue gas cooler (the flue gas temperature at the inlet of the electrostatic precipitator). The flue temperature at the inlet and outlet of the reheater is used as a feed-forward) to adjust the amount of supplementary heating steam. Supplementary heating steam can be regulated by inlet steam regulating valve.
夏季运行时,根据烟气再热器出口烟气温度(烟囱入口烟温)调节热媒水系统循环水量,循环水量可通过变频循环水泵6进行调节,根据烟气冷却器入口水温(烟气冷却器出口烟温作为前馈)调节来自低压加热器的凝结水流量,低压加热器支路凝结水采用变频水泵和调节阀方式调节。During summer operation, adjust the circulating water volume of the heat medium water system according to the flue gas temperature at the outlet of the flue gas reheater (the flue gas temperature at the chimney inlet). The flue gas temperature at the outlet of the device is used as feed-forward) to adjust the condensate flow from the low-pressure heater, and the condensate in the branch of the low-pressure heater is adjusted by means of a frequency conversion water pump and a regulating valve.
在春秋季或不需投用季节适应换热器时,打开辅助换热器的并联旁路阀,不投用该辅助换热器。When adapting to the heat exchanger in spring and autumn or when the season does not need to be put into use, open the parallel bypass valve of the auxiliary heat exchanger and not put into use the auxiliary heat exchanger.
具体实施时,通过检测烟气冷却器1、烟气再热器5的烟气进出口温度、热媒水、凝结水进出口温度等参数,并将烟气温度流量、热媒水流量温度、凝结水流量温度等信号输入到控制系统中,控制系统控制整个系统的运转。During specific implementation, by detecting parameters such as the flue gas inlet and outlet temperature of the flue gas cooler 1 and the flue gas reheater 5, heat medium water, condensed water inlet and outlet temperature, and the flue gas temperature flow, heat medium water flow temperature, Signals such as condensate flow and temperature are input into the control system, and the control system controls the operation of the entire system.
根据烟气冷却器和烟气再热器的烟气进出口流量、温度和热媒水进出口流量、温度、蒸汽参数、凝结水流量温度,自动调节接入的补热蒸汽流量或来自低压加热器的凝结水流量,以使与烟气再热器所需的热量相适应,同时控制烟气再热器5的热媒水入口温度在95℃左右,确保进入烟囱10的烟气温度在80℃左右。According to the flue gas inlet and outlet flow and temperature of the flue gas cooler and flue gas reheater and the heat medium water inlet and outlet flow, temperature, steam parameters, condensed water flow temperature, automatically adjust the supplementary heating steam flow or low-pressure heating The condensed water flow rate of the flue gas reheater is adapted to the heat required by the flue gas reheater. At the same time, the temperature of the heat medium water inlet of the flue gas reheater 5 is controlled at about 95°C to ensure that the temperature of the flue gas entering the chimney 10 is at 80°C. ℃ or so.
进入的蒸汽流量通过进行阀门调节,来自低压加热器的凝结水流量通过进水管水泵和阀门调节。The incoming steam flow is regulated by valves, and the condensed water flow from the low-pressure heater is regulated by the inlet pipe pump and valves.
当发生故障工作或不需投用辅助换热器时,可通过管路阀门打开关联旁路,利用并联旁路维持系统正常运行。When a malfunction occurs or the auxiliary heat exchanger does not need to be used, the associated bypass can be opened through the pipeline valve, and the parallel bypass can be used to maintain the normal operation of the system.
本发明虽然以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以做出可能的变动和修改,因此本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be based on the scope defined by the claims of the present invention.
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