CN106090186B - The design method of planetary gear and the planetary gear endoporus on end-face grinding machine - Google Patents
The design method of planetary gear and the planetary gear endoporus on end-face grinding machine Download PDFInfo
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- CN106090186B CN106090186B CN201610423472.7A CN201610423472A CN106090186B CN 106090186 B CN106090186 B CN 106090186B CN 201610423472 A CN201610423472 A CN 201610423472A CN 106090186 B CN106090186 B CN 106090186B
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- Prior art keywords
- endoporus
- planetary gear
- roller
- grinding machine
- rollers
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/17—Toothed wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/07—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
- B24B37/08—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for double side lapping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/06—Use of materials; Use of treatments of toothed members or worms to affect their intrinsic material properties
Abstract
The design method of planetary gear and the planetary gear endoporus on end-face grinding machine, it is related to a kind of planetary gear and wheel bore design method.Planetary gear on existing end-face grinding machine calculates that complicated, structure design is unreasonable there are size, and roller easily occurs and falls off crash phenomenon and planetary gear scab wheel disc, seriously affects its property used safely.Ontology is taken turns in the present invention is machined with centre bore, there is a circle boss on wheel ontology and the matched one side of lathe, it is also uniformly machined with multiple straight slots on the circle boss, wheel ontology radially has N number of endoporus and M oil outlet in direction successively from the inside to the outside, set of rollers there are one being set in each endoporus, takes turns and is machined with multiple external tooths at the outer circumferential end face of ontology.The design method of planetary gear endoporus includes：Step 1：The internal diameter of endoporus is the sun roller nominal diameter D that d is equal to three timesW；Step 2：Measure allowance value △ d；Step 3：The calculation formula of the internal diameter d of endoporus：D=3* (Dw+ △ d).The present invention is used in end-face grinding machine.
Description
Technical field
Present invention relates particularly to the design methods of a kind of planetary gear on end-face grinding machine and the planetary gear endoporus.
Background technology
Planetary gear is the main tooling of cylindrical roller end-face grinding machine.In grinder, planetary gear had not only had revolution but also had had
Rotation, workpiece does reciprocal planetary motion in planetary gear by inner ring drive, and has upper and lower abrasive disk spin finishing.It is ground in plane
In mill, it is desirable that workpiece motion s track equably spreads entire lap tool surface, in favor of lap tool uniform wear.Lapping using star lapping machine processing
Grinding track is complicated, and inside and outside processing situation is consistent, to allow workpiece end face to obtain good vertical difference and parallel error.
End-face grinding machine divides different size, and the end-face grinding machine range of work for being commonly used to cylindrical roller processing at present is φ
3~φ 50, the roller precision after processing：End face run-out, parallel error are less than 0.002mm, surface roughness is less than Ra0.125.Add
Work efficiency rate：Often the process time of disk roller be 5~10 minutes, often the processing quantity of disk roller according to the diameter of roller 6
Between~1300.Machining accuracy, efficiency are higher.End-face grinding machine is generally used for the whole mill processing of cylindrical roller end face.
The existing design method of planetary gear is that 4~5 macropores are opened on planetary gear, and roller is enclosed along the internal diameter row one in hole,
It, be in centre plus a spacer to prevent roller from shaking and rollover.
The material of planetary gear is generally modulated using No. 45 steel, and spacer uses GCr15.Circular needs to be related to three
Formula, complex steps and trouble.When calculating spacer outer diameter, radial clearance stays 0.3~0.5mm.This comparison for calculation methods is multiple
It is miscellaneous.Particularly with the smaller roller of roller diameter, diameter 7mm hereinafter, in calculating process total backlash δ and roller diameter direction
Expose when value is careless slightly or the tolerance value of process mesoporous is close to the limit of abrasive disc size, just will produce roller
It falls or the phenomenon that last roller can not load.If generating roller phenomenon in process, abrasive disc crash can be caused,
It is breakneck.
Original planetary gear both ends of the surface are designed as flat.The sand that original domestic end-face grinding machine such as MB43100, MB4363 are used
Wheel disc is elastic grinding wheel, and since grinding wheel material and granularity are thicker, planetary gear does not stick on abrasive disc.And it is used at present high-precision
Degree grinder abrasive disc material is CBN grinding wheels, and granularity is thinner.Due to the difference of cooling system, planetary gear often adheres to sand
On wheel disc, when adhering to lower grinding wheel disk, planetary gear can take any more；If adhering to abrasive disc, it is easy to fall down and injures abrasive disc by a crashing object.Problem above
So far it is not solved effectively.
Invention content
The object of the present invention is to provide the design sides of a kind of planetary gear on end-face grinding machine and the planetary gear endoporus
Method, calculates that complicated, structure design is unreasonable to solve the planetary gear on existing end-face grinding machine there are size, and it is de- that roller easily occurs
The phenomenon that falling crash phenomenon and planetary gear scab wheel disc, seriously affect its safe handling property the problem of.
The present invention adopts the technical scheme that solve above-mentioned technical problem：
A kind of planetary gear on end-face grinding machine, it includes wheel ontology and N number of set of rollers, the center of the wheel ontology
It is machined with centre bore along its thickness direction, a circle boss, the circle are machined on the wheel ontology and the matched one side of lathe
Boss is arranged along the circumferencial direction of centre bore, is also uniformly machined with multiple straight slots on the circle boss, each straight slot is along centre bore
Radial direction is arranged, and radially direction is machined with N number of endoporus and M oil outlet to the wheel ontology successively from the inside to the outside, N number of interior
Hole is distributed on around centre bore, and there are one set of rollers, M oil outlet is equal along the circumferencial direction of wheel ontology for setting in each endoporus
Even arrangement, it is described wheel ontology outer circumferential end face at be uniformly machined with multiple external tooths.
The wheel ontology is that ontology is taken turns made of PVC material.
Each set of rollers includes sun roller and six lateral auxiliary rollers, and sun roller is arranged where it in endoporus
The heart, six lateral auxiliary rollers are evenly arranged along the circumferencial direction of endoporus where it, each lateral auxiliary roller and sun roller
Mutually it is adjacent to.
The value range of M is 30~50, and the internal diameter of each oil outlet is 5~8mm.
Oil outlet is arranged in a one-to-one correspondence with external tooth, and each oil outlet is arranged close to its corresponding external tooth.
The height of boss is h, and the value range of the h is 0.8~1.2mm.
A kind of design method to the planetary gear endoporus on end-face grinding machine, the design method include the following steps：
Step 1：The internal diameter of each endoporus in planetary gear is set as d, concurrently sets in planetary gear and is provided in each endoporus
One set of rollers, i.e., there are one sun roller and six lateral auxiliary rollers, the public affairs of measuring center roller for setting in each endoporus
Claim a diameter of DW, the nominal diameter D of sun rollerWEqual with the nominal diameter of lateral auxiliary roller, i.e., the internal diameter of endoporus is d etc.
In the sun roller nominal diameter D of three timesW；
Step 2：It measures and obtains roller outer diameter allowance value Δ d in a process；
Step 3：The calculation formula that the internal diameter d of endoporus is obtained according to step 1 and step 2 is as follows：
D=3* (Dw+ Δ d),
In above formula, work as DW≤ 8 roller, one decimal of Carry save array；
Work as DWThe roller of ＞ 8 adds 0.1 Carry save array, one decimal；
It can be made between the two neighboring lateral auxiliary roller in each endoporus in circumference side according to the calculation formula of endoporus
To total backlash be 0.1~0.2mm, radial total backlash between sun roller and lateral auxiliary roller is 0.05~0.15mm,
To ensure set of rollers autobiography in process.
The invention has the advantages that：
1, the design of planetary gear material and shape is improved the present invention be directed to the phenomenon that existing planetary gear scab wheel disc.This
The material of planetary gear replaces original No. 45 steel with PVC board in invention, alleviates the weight of planetary gear, avoids tooling to abrasive disc
Damage.Planetary gear structure in the present invention is simple and stable, safe.The circle that the present invention designs on planetary gear is convex
It cooperates between platform, multiple straight slots and multiple oil outlets and is conducive to the medium oil coolant liquid discharge of roller process, avoid going
Star-wheel adheres on abrasive disc, can effectively avoid roller fall adhered on abrasive disc with planetary gear after fall the damage to abrasive disc
Wound.
2, the design method of planetary gear endoporus is easy to operate and efficient in the present invention, which need to be in each endoporus
There are one sun roller and six lateral auxiliary rollers, this more original methods of design method to calculate simplicity, eliminate for interior setting
The design and processing of spacer.Roller and planetary gear endoporus contact area are larger, roller expose abrasive disc marginal position size compared with
Original design method is easier to control, and avoids generating roller phenomenon.
3, the design method of middle planetary gear endoporus can make the two neighboring lateral auxiliary in each endoporus through the invention
Between roller the total backlash of circumferencial direction be 0.1~0.2mm, the radial total backlash between sun roller and lateral auxiliary roller
For 0.05~0.15mm, it can ensure that set of rollers forms good autobiography in process completely.
4, it is obtained after the sample processing experiment of multipass in the present invention, the machining accuracy of roller has compared with existing design
It is improved.
Description of the drawings
Fig. 1 is the main structure diagram of existing planetary gear；
Fig. 2 is the side structure schematic view of Fig. 1；
Fig. 3 is the main structure diagram of the present invention；
Fig. 4 is the sectional view at A-A in Fig. 3；
Fig. 5 is the usage state diagram of 3 one set of rollers of clamping of endoporus in the present invention.
Specific implementation mode
Specific implementation mode one：Illustrate that present embodiment, present embodiment include in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5
Ontology 1 and N number of set of rollers are taken turns, the center of the wheel ontology 1 is machined with centre bore 2, the wheel ontology 1 and machine along its thickness direction
It is machined with a circle boss 6 on the matched one side of bed, which is arranged along the circumferencial direction of centre bore 2, the circle boss 6
On be also uniformly machined with multiple straight slots 7, each straight slot 7 is arranged along the radial direction of centre bore 2, and the wheel ontology 1 is radially
Direction is machined with N number of endoporus 3 and M oil outlet 4 successively from the inside to the outside, and N number of endoporus 3 is distributed on around centre bore 2, each interior
There are one set of rollers, M oil outlet 4 to be evenly arranged along the circumferencial direction of wheel ontology 1 for setting in hole 3, the outer circle of the wheel ontology 1
All endfaces are uniformly machined with multiple external tooths 5.
Specific implementation mode two：Present embodiment is further limiting for specific implementation mode one, institute in present embodiment
It is that ontology is taken turns made of PVC material to state wheel ontology 1.Wheel ontology 1 made of PVC material is light and inexpensive, avoids viscous with abrasive disc
Even.
Specific implementation mode three：Present embodiment is that specific implementation mode one or two further limit, present embodiment
In each set of rollers include sun roller 8 and six lateral auxiliary rollers 9, sun roller 8 is arranged where it in endoporus 3
The heart, six lateral auxiliary rollers 9 are evenly arranged along the circumferencial direction of endoporus 3 where it, and each lateral auxiliary roller 9 is rolled with center
Sub 8 phases are adjacent to.
Sun roller 8 is identical with the structure snd size of lateral auxiliary roller 9 in present embodiment, and only installation position is different,
It can effectively be realized by the cooperation of 9 installation position of sun roller 8 and lateral auxiliary roller and the aperture value of endoporus 3 is accurately counted
It calculates and processes.
Specific implementation mode four：Illustrate present embodiment in conjunction with Fig. 3 and Fig. 4, the value range of M is 30 in present embodiment
~50, the internal diameter of each oil outlet 4 is 5~8mm.It is obtained by multiple sampling test in present embodiment, the best value of M is
48, i.e. 48 oil outlets 4, the best inner diameter values of each oil outlet 4 are 6mm.Other unmentioned structures and connection relation and tool
Body embodiment three is identical.
Specific implementation mode five：Present embodiment is further limiting for specific implementation mode four, oil outlet 4 and external tooth 5
It is arranged in a one-to-one correspondence, each oil outlet 4 is arranged close to its corresponding external tooth 5.
Specific implementation mode six：Present embodiment is that specific implementation mode one or five further limit, the height of boss 6
Value range for h, the h is 0.8~1.2mm.The best value of the height H of boss 6 is 1mm in present embodiment.
Specific implementation mode seven：Embodiment is described with reference to Fig.5, and present embodiment includes the following steps：
Step 1：The internal diameter of each endoporus 3 in planetary gear is set as d, concurrently sets in planetary gear and is arranged in each endoporus 3
There are one set of rollers, i.e., there are one sun roller 8 and six lateral auxiliary rollers 9, measuring center rollers for setting in each endoporus 3
8 nominal diameter is DW, the nominal diameter D of sun roller 8WEqual with the nominal diameter of lateral auxiliary roller 9, i.e., endoporus 3 is interior
Diameter is the 8 nominal diameter D of sun roller that d is equal to three timesW；
Step 2：It measures and obtains roller outer diameter allowance value Δ d in a process；
Step 3：The calculation formula that the internal diameter d of endoporus 3 is obtained according to step 1 and step 2 is as follows：
D=3* (Dw+ Δ d),
In above formula, work as DW≤ 8 roller, one decimal of Carry save array；
Work as DWThe roller of ＞ 8 adds 0.1 Carry save array, one decimal；
It can be made between the two neighboring lateral auxiliary roller 9 in each endoporus in circumference according to the calculation formula of endoporus 3
The total backlash in direction is 0.1~0.2mm, the radial total backlash between sun roller 8 and lateral auxiliary roller 9 is 0.05~
0.15mm can ensure that set of rollers forms good autobiography in process completely.
The aperture of centre bore 2 is D in present embodiment, and the calculation formula of 2 aperture D of centre bore is as follows：
D=A+2 Δs-d
In above formula：A is that the radial thickness of abrasive disc is【Grinding wheel outer diameter-grinding wheel internal diameter】/ 2, Δ reveals for roller diameter direction
Go out the size of abrasive disc, Δ takes the length for exposing abrasive disc 1/4.
Relational expression in present embodiment between the height h of boss 6 and planetary gear thickness H is as follows：
H=Lw-h
In above formula：The nominal length of roller 8 centered on Lw.When the value of h is 1mm, H=Lw-1.
Claims (6)
1. a kind of planetary gear on end-face grinding machine, it is characterised in that：It includes wheel ontology（1）It is described with N number of set of rollers
Take turns ontology（1）Center be machined with centre bore along its thickness direction（2）, the wheel ontology（1）With the matched one side of lathe
On be machined with a circle boss（6）, the circle boss（6）Along centre bore（2）Circumferencial direction setting, the circle boss（6）It is upper also uniform
It is machined with multiple straight slots（7）, each straight slot（7）Along centre bore（2）Radial direction setting, the wheel ontology（1）Radially
Direction is machined with N number of endoporus successively from the inside to the outside（3）With M oil outlet（4）, N number of endoporus（3）It is distributed on centre bore（2）Week
It encloses, each endoporus（3）There are one set of rollers, M oil outlets for interior setting（4）Along wheel ontology（1）Circumferencial direction be evenly arranged, institute
State wheel ontology（1）Outer circumferential end face at be uniformly machined with multiple external tooths（5）；Each set of rollers includes sun roller（8）With six
A lateral auxiliary roller（9）, sun roller（8）Endoporus is set where it（3）Center, six lateral auxiliary rollers（9）
Endoporus（3）Circumferencial direction be evenly arranged, each lateral auxiliary roller（9）With sun roller（8）Mutually it is adjacent to.
2. the planetary gear according to claim 1 on end-face grinding machine, it is characterised in that：The wheel ontology（1）For
Ontology is taken turns made of PVC material.
3. the planetary gear according to claim 1 or 2 on end-face grinding machine, it is characterised in that：The value range of M is
30~50, each oil outlet（4）Internal diameter be 5~8mm.
4. the planetary gear according to claim 3 on end-face grinding machine, it is characterised in that：Oil outlet（4）With external tooth
（5）It is arranged in a one-to-one correspondence, each oil outlet（4）Close to its corresponding external tooth（5）Setting.
5. the planetary gear according to claim 4 on end-face grinding machine, it is characterised in that：Boss（6）Height be
The value range of h, the h are 0.8~1.2mm.
6. a kind of to the design method described in claim 1 for the planetary gear endoporus on end-face grinding machine, it is characterised in that：
The design method includes the following steps：
Step 1：Set each endoporus in planetary gear（3）Internal diameter be d, concurrently set each endoporus in planetary gear（3）Middle setting
There are one set of rollers, i.e., each endoporus（3）There are one sun rollers for middle setting（8）With six lateral auxiliary rollers（9）, in measurement
Heart roller（8）Nominal diameter be DW, sun roller（8）Nominal diameter DWWith lateral auxiliary roller（9）Nominal diameter phase
Deng i.e. endoporus（3）Internal diameter be d be equal to three times sun roller（8）Nominal diameter DW；
Step 2：It measures and obtains roller outer diameter allowance value in a process；
Step 3：Endoporus is obtained according to step 1 and step 2（3）Internal diameter d calculation formula it is as follows：
,
In above formula, work as DW≤ 8 roller, one decimal of Carry save array；
Work as DWThe roller of ＞ 8 adds 0.1 Carry save array, one decimal；
According to endoporus（3）Calculation formula can make the two neighboring lateral auxiliary roller in each endoporus（9）Between in circumference
The total backlash in direction is 0.1~0.2mm, sun roller（8）With lateral auxiliary roller（9）Between radial total backlash be 0.05~
0.15mm, to ensure set of rollers rotation in process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610423472.7A CN106090186B (en) | 2016-06-13 | 2016-06-13 | The design method of planetary gear and the planetary gear endoporus on end-face grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610423472.7A CN106090186B (en) | 2016-06-13 | 2016-06-13 | The design method of planetary gear and the planetary gear endoporus on end-face grinding machine |
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| Publication Number | Publication Date |
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| CN106090186A CN106090186A (en) | 2016-11-09 |
| CN106090186B true CN106090186B (en) | 2018-10-02 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62132068A (en) * | 1985-12-04 | 1987-06-15 | Sumitomo Heavy Ind Ltd | Contact face of transmission mechanism and its manufacture |
| US5361545A (en) * | 1992-08-22 | 1994-11-08 | Fujikoshi Kikai Kogyo Kabushiki Kaisha | Polishing machine |
| WO2011068160A1 (en) * | 2009-12-02 | 2011-06-09 | 住友重機械工業株式会社 | Gear device |
| CN201872076U (en) * | 2010-09-21 | 2011-06-22 | 赵慧 | Planetary grinding disc |
| CN102476352A (en) * | 2010-11-29 | 2012-05-30 | 瓦房店鹏东轴承制造有限公司 | Single-plate grinding mechanism for double end faces of cylindrical roller |
-
2016
- 2016-06-13 CN CN201610423472.7A patent/CN106090186B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62132068A (en) * | 1985-12-04 | 1987-06-15 | Sumitomo Heavy Ind Ltd | Contact face of transmission mechanism and its manufacture |
| US5361545A (en) * | 1992-08-22 | 1994-11-08 | Fujikoshi Kikai Kogyo Kabushiki Kaisha | Polishing machine |
| WO2011068160A1 (en) * | 2009-12-02 | 2011-06-09 | 住友重機械工業株式会社 | Gear device |
| CN201872076U (en) * | 2010-09-21 | 2011-06-22 | 赵慧 | Planetary grinding disc |
| CN102476352A (en) * | 2010-11-29 | 2012-05-30 | 瓦房店鹏东轴承制造有限公司 | Single-plate grinding mechanism for double end faces of cylindrical roller |
Non-Patent Citations (1)
| Title |
|---|
| 轴承滚子端面在双盘研磨机上的研磨;穆雪健,路玮琳,佟金刚;《精密制造与自动化》;20131231(第3期);第60-61页 * |
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