One kind, which is integrated in anaerobic digestion reaction vessel, realizes the pulp of high microsteping raw material and scum silica frost knot
The integrated apparatus and its method that shell is abolished
Technical field:
The present invention relates to anaerobic digestion techniques field, and in particular to one kind, which is integrated in anaerobic digestion reaction vessel, realizes high fibre
The integrated apparatus and its method that dimension raw material pulp and scum silica frost crust are abolished.
Background technology:
The fiber content of the biomass such as stalk, plant, cow dung is higher, carries out anaerobic digestion using them as raw material, is entering
Generally required before entering reactor by pretreatment, also need to carry out for the low high microsteping raw material of the water content such as stalk, dry cow dung
Prolonged immersion, and current mechanical pretreatment process and equipment energy consumption height, effect are poor, biochemistry pretreatment existence time
The problems such as effect long, whard to control, the high microsteping raw material by pretreatment, it is different in size, non-that size is still presented in the reactor
Homogeneously, the feature such as easy to knot groups, poor fluidity, floating, cause it to mix uneven, biochemical reaction time length etc. with anaerobic sludge and ask
Topic, and microorganism and fibrous matter interaction in feed liquid are digested, biomembrane is formed on raw material surface and is grown into, is reacted
The biogas generated in device is attached on biomembrane, more promotes raw material group to float, accumulation, dehydration and drying on reactor feed liquid upper strata
Form crust and feed liquid lamination.
The formation of raw material scum silica frost crust layer, gas producing efficiency and operation stability to anaerobic digestion reaction vessel produce very big shadow
Ring:First, the floating crust of a large amount of high microsteping raw materials, which directly results in caused biogas in anaerobic digestion reaction vessel, to be passed through
Crust layer enters gas-holder, can only be gathered in crust layer bottom, the buoyancy of increase crust layer, What is more to block out scum silica frost
Expects pipe simultaneously causes reactor to burst;Second, a large amount of biogas not only increase the biogas partial pressure in digestive juice in digestive juice, and
And more CO in biogas2It is dissolved in biogas slurry, declines the pH value of biogas slurry, influence aerogenesis;3rd, crust prevent raw material from
Digestive juice is fully contacted and effectively decomposed, raw material availability < 50%;4th, crust has had a strong impact on solid, liquid, gas in reactor
Three-phase mass transfer, heat transfer and mobility, are unfavorable for aerogenesis.
The mode (mechanical agitation, waterpower return stirring and biogas return stirring etc.) of stirring is mainly taken to solve high fibre at present
Raw material anaerobic digestion scum silica frost crust problem is tieed up, stirring can only take stopgap measures and can not effect a permanent cure, and situation is in stirring although scum silica frost crusts
During respite can be obtained by disturbance, but without fundamentally solving in reactor high microsteping raw material size length not
First, heterogeneous, floating, the speciality of poor fluidity, once stopping stirring, high microsteping raw material can coalesce rapidly in feed liquid face again, shape
Into crust.
The content of the invention:
The purpose of the present invention is in particular attribute and anaerobic digestion course of reaction for anaerobic digestion high microsteping raw material
Problem above, there is provided a kind of be integrated in realizes the pulp of high microsteping raw material and the one that scum silica frost crust is abolished in anaerobic digestion reaction vessel
Change devices and methods therefor, the covering device receives the raw material of the equipment such as pump, conveying worm conveying in fill process, performs pulp
Processing, is greatly reduced raw materials size, and is sufficiently mixed with the anaerobic sludge in anaerobic digestion reaction vessel, is re-introduced into anaerobism and disappears
Change and digested in reactor;Simultaneously in anaerobic digestion process, actively suction digests the raw material of conglomeration caking on liquid level, carries out
Break up and pulp processing;While pulp handles raw material, additionally it is possible to by the radial ejection of feed liquid after pulp, upper strata is disappeared
Material liquid forms impact, further realizes the effect that scum silica frost crust is abolished.
The present invention is achieved by the following technical programs:
A kind of be integrated in realizes the pulp of high microsteping raw material and the one makeup that scum silica frost crust is abolished in anaerobic digestion reaction vessel
Put, the device by be in communication with the outside feedstock transportation unit, in anaerobic digestion reaction vessel with feedstock transportation unit connect
Logical Cavity unit and the pulping unit three parts composition of dynamic output;
The feedstock transportation unit, including feeder;
The Cavity unit, including in shell profile to input the raw material pulping that the pulp of raw material provides running space
Chamber, the raw material pulping chamber are enclosed by raw material pulping cavity outer wall, raw material pulping chamber arc end socket and arc striker plate, institute
State raw material pulping chamber and be fixed on anaerobic digestion reaction of the anaerobic digestion reaction vessel top close to liquid level through raw material pulping chamber fixed mount
On wall, the center line of raw material pulping chamber is the normal direction of anaerobic digestion reaction vessel wall;The arc striker plate least significant end is with detesting
Oxygen digestion reaction wall spacing is 50~200mm;The arc striker plate is symmetrically arranged at raw material pulping chamber axis both sides but not
Closing, a circular material sucking port is formed by the center of circle of axis in raw material pulping chamber afterbody;Arc striker plate and raw material pulping chamber
Outer wall arc connects, and from edge to the gradual indent of axis, is internally formed in arc striker plate and raw material pulping cavity outer wall junction
The raw material convolution groove that angle is 30~75 °, bottom is arc;The raw material pulping cavity outer wall is close to anaerobic digestion reaction vessel inwall
End is provided with the charging aperture connected with the feeder of feedstock transportation unit, and the raw material pulping cavity outer wall is by charging aperture until former
The pulping tap that bore dia is 3~20mm and diameter is less and less is distributed with material pulping chamber arc end socket;
Outside the pulping unit, including the pulping device of raw material pulping intracavitary setting, drive shaft and anaerobic digestion reaction vessel
The driver that portion is set, the pulping device is by the equally distributed pulping knife of pulping knife swivel mount and pulping knife swivel mount outer surface
Composition;The driver is fixed on anaerobic digestion reaction vessel outer wall by motor rack;The drive shaft and raw material pulping chamber are coaxial
Line is set, and connects driver and pulping knife swivel mount, power is transferred into pulping device by driver, to avoid winding of raw stock,
The axle sleeve not rotated with axle is provided with outside drive shaft, drive shaft is isolated with raw material;Have between the axle sleeve and material sucking port equidistant
Annular gap, a width of 50~200mm in gap, the relief width and anaerobic digestion reaction vessel volume and the proportional choosing of liquid level size
Take.
The arc striker plate least significant end and anaerobic digestion reaction vessel inwall spacing are 50~200mm, the size of the spacing
With anaerobic digestion reaction vessel volume and the proportional selection of liquid level size, to ensure the optimization process ability of device.
The pulping tap, the raw material after raw material pulping chamber is handled by pulping drain into anaerobic digestion by pulping tap
In reactor, the pulping discharge bore dia away from raw material pulping chamber arc end socket is big, in order to ensures that raw material pulping chamber enters
The balance for the liquid measure that discharges, be unlikely to excessive raw material due to not yet by pulping to a fixed smaller size range, and it is longer when
Between can not discharge in raw material pulping chamber;It is small to be distributed in the pulping discharge bore dia of close raw material pulping chamber arc end socket, purpose
It is that the layer that crusted to material residue forms stronger in order that the slurry of the raw material containing reduced size is spouting with the pencil stream of greater density
Impact.
High microsteping raw material is conveyed by feeder, is entered through charging aperture in anaerobic digestion reaction vessel internal cavity unit.
The effect of pulping unit is to make raw material be formed in raw material pulping intracavitary to circulate, and carries out height to the raw material of flowing
Fast mechanical shearing pulping operation, and power is provided the slurry of pulping is expelled to anaerobic digestion reaction vessel by pulping tap
It is interior.
The pulping knife is the blade of 2~5 sharp edges.
The present invention also offer one kind, which is integrated in inside anaerobic digestion reaction vessel, realizes the pulp of high microsteping raw material and scum silica frost crust
The method abolished, using said apparatus, comprise the following steps:
(1) by the high microsteping raw material that feedstock transportation unit enters in Cavity unit with passing through cavity in anaerobic digestion reaction vessel
The feed liquid mixing that unit material sucking port and pulping tap enter in Cavity unit, in the pulping device inside Cavity unit
In the presence of rotating at a high speed, the feed liquid for pressing close to driving shaft pilot sleeve flows to raw material pulping chamber arc end socket, the swash of wave before formation, passes through
Pulping knife, until raw material pulping chamber arc end socket rear steering, advances along raw material pulping cavity wall to arc striker plate, via arc
The raw material convolution groove that striker plate is formed turns to, and forms rotary current, then press close to driving shaft pilot sleeve to raw material pulping chamber arc end socket stream
Turn is the preceding swash of wave, is circulated so as to be formed in raw material pulping intracavitary;
(2) the pulping knife of pulping device, to pressing close to driving shaft pilot sleeve in circulating to raw material in high-speed rotation
Raw material material liquid mixture in the preceding swash of wave of pulping chamber arc end socket flowing carries out continuous pulping processing, so as to reduce high microsteping original
Material size, caking raw material is broken up, size is circulating less than the raw material slurry of the pulping tap of raw material pulping cavity outer wall after processing
Raw material pulping chamber is discharged in flow process, size is then remained in raw material pulping chamber more than the raw material of pulping tap and is performed
Circulation pulping processing is progressively processed to size less than pulping tap so as to discharge raw material pulping chamber, to outside the present apparatus
Liquid level formed disturbance, to liquid levels layer material residue group and crust form strong impact;
(3) the raw material convolution groove steering that the material of middle raw material pulping intracavitary is formed via arc striker plate is circulated, then
Press close to driving shaft pilot sleeve and switch to the preceding swash of wave to the flowing of raw material pulping chamber arc seal head end, form the trend of preshoot, detest so as to drive
Oxygen digestion reactor is internally located at the raw material on material sucking port periphery and feed liquid pours in through material sucking port to raw material pulping intracavitary, is formed actively
The suction stream of suction effect, material sucking port and anaerobic digestion reaction vessel digestive juice identity distance are from for 100~300mm, in running, just
Scum silica frost agglomerate during crust is mixed in feed liquid sucks raw material pulping chamber by material sucking port, is broken up by pulping device, then by
Pulping tap ejects raw material pulping chamber, so that scum silica frost can not continue to crust.
In addition, the slurry in raw material pulping chamber circulates under the driving of the pulping device of high speed rotation, flowing over
Sprayed in journey by the pulping tap being distributed on raw material pulping cavity outer wall, disturbance is formed to the liquid level outside the present apparatus, especially
The pulping discharge bore dia that it is distributed across close to raw material pulping chamber arc end socket is small, raw material containing reduced size in the swash of wave before slurry
Slurry it is spouting with the pencil stream of greater density, all slurries discharged by pulping tap all can be described as spraying herein
Stream, strong impact is formed to liquid levels layer material residue group and crust.
Above-mentioned " inhaling, broken, spray " three steps formed by the structure of apparatus of the present invention operation and its particular design, so as to realize
It limits and abolished the function of anaerobic digestion reaction vessel liquid level scum silica frost crust.
Apparatus of the present invention run time interval is adjustable according to raw material crust speed.
The invention has the advantages that:
The innovation of the present invention is, pulping unit is combined with possessing the Cavity unit of special construction design,
Formed internal slurry in running to circulate, high microsteping raw material is performed and circulates multiple break process, and with raw material
The size for the pulping tap limitation discharge cavity raw material being distributed on broken cavity outer wall, increases the specific surface area of raw material, makes anaerobism
Microorganism preferably can contact with raw material, improve gas producing efficiency;Meanwhile suck liquid level scum silica frost and pulp feed liquid row in the present apparatus
During going out cavity, effective destruction can be formed to the scum silica frost agglomerate of anaerobic digestion reaction vessel liquid level, so as to solve high fibre
The problem of tieing up raw material scum silica frost crust, the operation of the stable safety of anaerobic digestion reaction vessel is ensured, it is real inside anaerobic digestion reaction vessel
The integrated treatment that existing high microsteping raw material pulp and scum silica frost crust are abolished, not only reduces cost of investment, simplifies operating procedure,
Energy consumption is even more far below being realized using multiple devices needed for said function, meets the energy-saving requirement of environment-friendly engineering, before market
Scape is wide.
Brief description of the drawings:
Fig. 1 is top view cross section structural representation of the apparatus of the present invention inside anaerobic digestion reaction vessel;
Fig. 2 is the three dimensional sectional view of the Cavity unit of apparatus of the present invention;
Fig. 3 is operation logic schematic diagram of the present invention;
Wherein, Q1, feedstock transportation unit, Q2, Cavity unit, Q3, pulping unit, 1, anaerobic digestion reaction vessel, 2, anaerobism
Digestion reaction wall, 3, feeder, 4, charging aperture, 5, raw material pulping chamber, 6, raw material pulping cavity outer wall, 7, raw material pulping chamber arc
End socket, 8, pulping tap, 9, arc striker plate, 10, raw material convolution groove, 11, material sucking port, 12, raw material pulping chamber fixed mount,
13rd, driver, 14, motor rack, 15, drive shaft, 16, axle sleeve, 17, pulping device, 18, pulping knife swivel mount, 19, pulping knife.
Embodiment:
It is to further explanation of the invention, rather than limitation of the present invention below.
The present embodiment be integrated in realized inside anaerobic digestion reaction vessel the pulp of high microsteping raw material and scum silica frost crust abolish one
Body makeup puts, as shown in Figure 1, 2, the device by be in communication with the outside feedstock transportation unit Q1, installed in anaerobic digestion reaction vessel 1
The interior Cavity unit Q2 and pulping unit Q3 three parts composition with feedstock transportation unit Q1 connections;
The feedstock transportation unit Q1, including feeder 3;
The Cavity unit Q2, including in shell profile to input the raw material pulping that the pulp of raw material provides running space
Chamber 5, the raw material pulping chamber 5 are enclosed and formed by raw material pulping cavity outer wall 6, raw material pulping chamber arc end socket 7 and arc striker plate 9
, the raw material pulping chamber 5 is fixed on anaerobism of the top of anaerobic digestion reaction vessel 1 close to liquid level through raw material pulping chamber fixed mount 12
On digestion reaction wall 2, the center line of raw material pulping chamber 5 is the normal direction of anaerobic digestion reaction vessel wall 2;The arc striker plate
9 least significant ends and the spacing of anaerobic digestion reaction vessel wall 2 be 50~200mm, the size and the volume of anaerobic digestion reaction vessel 1 of the spacing and
The proportional selection of liquid level size, to ensure the optimization process ability of device;It is broken that the arc striker plate 9 is symmetrically arranged at raw material
Starch the axis both sides of chamber 5 but do not close, a circular material sucking port 4 is formed by the center of circle of axis in the afterbody of raw material pulping chamber 5;Arc
Shape striker plate 9 is connected with the arc of raw material pulping cavity outer wall 6, broken in arc striker plate 9 and raw material from edge to the gradual indent of axis
Slurry cavity outer wall 6 junction is internally formed the raw material convolution groove 10 that angle is 30~75 °, bottom is arc;The raw material pulping chamber
Outer wall 6 is provided with the charging aperture 4 connected with feedstock transportation unit Q1 feeder 3 close to the inwall end of anaerobic digestion reaction vessel 1, described
Raw material pulping cavity outer wall 6 is by charging aperture 4 until bore dia is distributed with as 3~20mm and straight in raw material pulping chamber arc end socket 7
The less and less pulping tap 8 in footpath;The pulping tap 8, the raw material after raw material pulping chamber 5 is handled by pulping is by pulping
Tap 8 is drained into 1 in anaerobic digestion reaction vessel, and the diameter of pulping tap 8 away from raw material pulping chamber arc end socket 7 is big, purpose
It is to ensure that raw material pulping chamber 5 passes in and out the balance of reduction of feed volume, be unlikely to excessive raw material due to not yet by pulping a to fixation
Smaller size range, and the long period is in raw material pulping chamber 5 and can not discharged;It is distributed in close to raw material pulping chamber arc end socket
7 diameter of pulping tap 8 is small, in order to make the slurry of the raw material containing reduced size with the pencil stream injection of greater density and
Go out, stronger impact is formed to material residue crust layer.
Pulping device 17, drive shaft 15 and the anaerobic digestion set in the pulping unit Q3, including raw material pulping chamber 5 is anti-
The driver 13 for answering the outside of device 1 to set, the pulping device 17 is by pulping knife swivel mount 18 and the outer surface of pulping knife swivel mount 18
Equally distributed pulping knife 19 forms;The pulping knife 19 is the blade of 2~5 sharp edges.The driver 13 is by motor
Frame 14 is fixed on the outer wall of anaerobic digestion reaction vessel 1;The drive shaft 15 is coaxially set with raw material pulping chamber 5, connection driving
Device 13 and pulping knife swivel mount 18, power is transferred to pulping device 17 by driver 13, to avoid winding of raw stock, drive shaft 15
Outside bag is provided with the axle sleeve 16 not rotated with axle, and drive shaft 15 is isolated with raw material;Have between the axle sleeve 16 and material sucking port 11
Equidistant ring gap, a width of 50~200mm in gap, the relief width is with anaerobic digestion reaction vessel volume and liquid level size in just
Than choosing.
High microsteping raw material is conveyed by feeder 3, the present invention entered through charging aperture 4 inside anaerobic digestion reaction vessel 1
In the Cavity unit Q2 of device.
Pulping unit Q3 effect is to make raw material be formed in raw material pulping chamber 5 to circulate, and the raw material of flowing is entered
The shearing pulping operation of row high speed machine, and power is provided the slurry of pulping is expelled to anaerobic digestion by pulping tap 8
In reactor 1.
As shown in figure 3, the running of the present embodiment device is:
(1) the high microsteping raw material in Cavity unit Q2 is entered with leading in anaerobic digestion reaction vessel 1 by feedstock transportation unit Q1
The feed liquid mixing that Cavity unit Q2 material sucking ports 11 and pulping tap 8 enter in Cavity unit Q2 is crossed, positioned at Cavity unit Q2
In the presence of the high speed rotation of internal pulping device 17, the outside bag for pressing close to drive shaft 15 is provided with the axle sleeve 16 not rotated with axle
Feed liquid flowed to raw material pulping chamber arc end socket 7, the swash of wave before formation, by pulping knife 19, until raw material pulping chamber arc seals
First 7 rear steering, advanced along the inwall of raw material pulping chamber 5 to arc striker plate 9, the raw material convolution groove formed via arc striker plate 9
10 turn to, and form rotary current, then press close to the outside of drive shaft 15 bag and be provided with not with the axle sleeve 16 that axle rotates to raw material pulping chamber arc
The flowing of end socket 7 switchs to the preceding swash of wave, is circulated so as to be formed in raw material pulping chamber 5;
(2) functional part that pulping device 17 performs pulping operation is pulping knife 19, to circulation in high-speed rotation
Press close to the outside of drive shaft 15 bag in flowing and be provided with the preshoot that the axle sleeve 16 not rotated with axle flows to raw material pulping chamber arc end socket 7
Raw material material liquid mixture in stream carries out continuous pulping processing, so as to reduce high microsteping raw materials size, break up caking raw material, through place
Size is discharged original less than the raw material slurry of the pulping tap 8 on raw material pulping cavity outer wall 6 during circulating after reason
Expect pulping chamber 5, size be more than pulping tap 8 raw material then remain in raw material pulping chamber 5 be performed the processing of circulation pulping by
Step is processed to scope of the size less than pulping tap 8 on pulping cavity outer wall 6, so as to eject raw material pulping chamber 5;
(3) raw material 10 turns of the groove of convolution that the material in middle raw material pulping chamber 5 is formed via arc striker plate 9 is circulated
To, then press close to the axle sleeve 16 of drive shaft 15 and switch to the preceding swash of wave to the flowing of the end of raw material pulping chamber arc end socket 7, the trend of preshoot is formed,
So as to drive anaerobic digestion reaction vessel 1 be internally located at the periphery of material sucking port 11 raw material and feed liquid through material sucking port to raw material pulping chamber 5
Inside pour in, form the suction stream of active suction effect, material sucking port 11 and the digestive juice identity distance of anaerobic digestion reaction vessel 1 from for 100~
300mm, plant running time interval are adjustable according to raw material crust speed.In running, be in crust during scum silica frost
Agglomerate is mixed in feed liquid and sucks raw material pulping chamber 5 by material sucking port 11, is broken up by pulping device 17, then sprayed by pulping tap 8
Go out raw material pulping chamber 5, so that scum silica frost can not continue to crust, realize that scum silica frost crust abolishes function.In addition, in raw material pulping chamber 5
Slurry high speed rotation pulping device 17 driving under circulate, by raw material pulping cavity outer wall 6 in flow process
The pulping tap 8 of distribution sprays, and forms disturbance to the liquid level outside the present apparatus, is especially distributed across close to raw material pulping
The diameter of pulping tap 8 of chamber arc end socket 7 is small, before slurry in the swash of wave slurry of the raw material containing reduced size with the beam of greater density
Shape stream is spouting, and all slurries discharged by pulping tap 8 all can be described as injection stream herein, and liquid levels layer material residue is rolled into a ball and tied
Hull shape is into strong impact.Above-mentioned " the inhaling, broken, spray " three formed by the structure of apparatus of the present invention operation and its particular design
Step, so as to realize its limitation and abolish the function of the liquid level scum silica frost of anaerobic digestion reaction vessel 1 crust.
The present embodiment plant running time interval is adjustable according to raw material crust speed.