CN106084872A - A kind of basalt fibre strengthens thermosetting resin prepreg cloth - Google Patents

A kind of basalt fibre strengthens thermosetting resin prepreg cloth Download PDF

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Publication number
CN106084872A
CN106084872A CN201610440744.4A CN201610440744A CN106084872A CN 106084872 A CN106084872 A CN 106084872A CN 201610440744 A CN201610440744 A CN 201610440744A CN 106084872 A CN106084872 A CN 106084872A
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China
Prior art keywords
thermosetting resin
resin
cloth
basalt fibre
basalt
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Pending
Application number
CN201610440744.4A
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Chinese (zh)
Inventor
陆志宏
刘建勋
陆海英
刘艳红
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JURONG BESTE COMPOSITE MATERIAL CO Ltd
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JURONG BESTE COMPOSITE MATERIAL CO Ltd
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Priority to CN201610440744.4A priority Critical patent/CN106084872A/en
Publication of CN106084872A publication Critical patent/CN106084872A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2400/00Characterised by the use of unspecified polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention discloses a kind of basalt fibre and strengthen thermosetting resin prepreg cloth, it is mainly by made by the raw material of following weight portion: basalt fiber cloth 70 75 parts, thermosetting resin 25 30 parts, 0.5 15 parts of firming agent, releasing agent 0.25 3 parts, accelerator 0.125 3 parts.The basalt fibre that basalt fibre of the present invention strengthens in thermosetting resin prepreg cloth is novel inorganic non-metallic fiber, use basalt fiber cloth and thermosetting resin, by dipping, it is prepared as basalt fibre and strengthens thermosetting resin prepreg cloth, there is excellent physical and chemical performance: tensile strength height, elastic modelling quantity height, resistance to chemical attack, high temperature resistant and price is low, performance is good, and preparation technology is easy.

Description

A kind of basalt fibre strengthens thermosetting resin prepreg cloth
Technical field
The present invention relates to a kind of prepreg cloth, be specifically related to a kind of basalt fibre and strengthen thermosetting resin prepreg cloth.
Background technology
The preparation process of fiber-reinforced resin matrix compound material be fiber and resin fully infiltrated, impregnate after, Jing Guogu The change stage is prepared from.In this process, resin is difficult to accurately control its resin content with the dipping of fiber sometimes, In the field high to material requirements, substantially just cannot use.And prepreg cloth is just to solve this problem, the preparation of prepreg cloth Journey head the most accurately controls temperature and the viscosity of resin, the then accurate content controlling to be immersed on fiber, thus reaches accurate Control fiber and the content of resin in prepreg cloth, be suitable for the field of each high-end requirement.
At present, the prepreg cloth major part on market is all carbon fibre initial rinse fabric, is preparation after impregnated carbon fiber epoxy resin Prepreg cloth, occasionally have glass fibre prepreg cloth.Carbon fibre initial rinse fabric typically uses glued membrane method to prepare, will carbon cloth warp Creel is drawn so that it is after smooth row's paving, be sandwiched between two dry glue films prepared, and forms a sandwich knot Structure, then allow it make in carbon cloth embedded resin by hot-pressing roller, resin departs from paper membrane and infiltrates on carbon fiber simultaneously, is formed Prepreg cloth, finally adds a cover isolating membrane, release paper, is compacted rolling.This process device become more meticulous degree require height, operation complexity, energy Consume higher, then owing to the price of carbon fiber material own is the highest, so carbon fibre initial rinse fabric price is high, being not suitable for large-scale popularization should With.
Summary of the invention
Goal of the invention: the problem existed for prior art, the present invention provides a kind of basalt fibre to strengthen thermosetting tree The prepreg cloth of fat, the prepreg cloth tensile strength height of the present invention, elastic modelling quantity height, resistance to chemical attack, high temperature resistant, low cost.
Technical scheme: to achieve these goals, a kind of basalt fibre enhancing thermosetting resin is pre-as described herein Leaching cloth, mainly by made by the raw material of following weight portion: basalt fiber cloth 70-75 part, thermosetting resin 25-30 part, solidification Agent 0.5-15 part, releasing agent 0.25-3 part, accelerator 0.125-3 part.
Further, described basalt fiber cloth be with basalt fibre as warp, parallel, be woven into cloth.
Further, described thermosetting resin is vinylite, epoxy resin or polyurethane resin.
Further, described firming agent is methyl ethyl ketone peroxide, benzoic t-butyl ester peroxide, maleic anhydride, neighbour Phthalate anhydride or m-diaminobenzene..
Further, described releasing agent is zinc stearate, machine oil, liquid paraffin or silica gel.
Further, described accelerator is cobalt naphthenate, naphthoic acid cobalt, isooctyl acid brill or diethylaniline.
Further, the preparation method of described prepreg cloth comprises the steps:
(1) thermosetting resin, firming agent, accelerator, releasing agent are prepared in proportion, stir, be placed on resin In groove;
(2) basalt fiber cloth is immersed in the resin in resin storage tank, fully infiltrates;
(3) under the effect of traction apparatus, the fully basalt fiber cloth of infiltration resin is pulled out resin storage tank, simultaneously by Compression roller squeezes unnecessary resin;
(4) layer of polyethylene plastic foil is covered on the upper and lower surface of the basalt fiber cloth squeezing Excess resin, in rolling Under device effect, automatically roll up, be prepared from basalt fibre and strengthen thermosetting resin prepreg cloth.
Beneficial effect: compared by prior art, the basalt fibre of the present invention strengthen thermosetting resin prepreg cloth have as Lower advantage: in the present invention, basalt fibre is novel inorganic non-metallic fiber, uses basalt fiber cloth and thermosetting resin, By dipping, it is prepared as basalt fibre and strengthens thermosetting resin prepreg cloth, there is excellent physical and chemical performance: tensile strength Height, elastic modelling quantity height, resistance to chemical attack, high temperature resistant and price is low, and performance is good, and preparation technology is easy.
The mode being embodied as
Embodiment 1
Prescription:
Basalt fiber cloth 70 parts, vinylite 25 parts, methyl ethyl ketone peroxide 0.5 part, zinc stearate 0.25 part, cycloalkanes Acid cobalt 0.125 part.
Preparation method:
(1) vinylite, methyl ethyl ketone peroxide, zinc stearate, cobalt naphthenate are prepared in proportion, stir, It is placed in resin storage tank;
(2) basalt fiber cloth is immersed in the resin in resin storage tank, fully infiltrates;
(3) under the effect of traction apparatus, the fully basalt fiber cloth of infiltration resin is pulled out resin storage tank, simultaneously by Compression roller squeezes unnecessary resin;
(4) layer of polyethylene plastic foil is covered on the upper and lower surface of the basalt fiber cloth squeezing Excess resin, in rolling Under device effect, automatically roll up, be prepared from basalt fibre and strengthen thermosetting resin prepreg cloth.
Embodiment 2
Prescription:
Basalt fiber cloth 75 parts, epoxy resin 30 parts, benzoic t-butyl ester peroxide 15 parts, 3 parts of machine oil, naphthoic acid cobalt 3 Part.
Preparation method:
(1) epoxy resin, benzoic t-butyl ester peroxide, machine oil, naphthoic acid cobalt are prepared in proportion, stir, put Put in resin storage tank;
(2) basalt fiber cloth is immersed in the resin in resin storage tank, fully infiltrates;
(3) under the effect of traction apparatus, the fully basalt fiber cloth of infiltration resin is pulled out resin storage tank, simultaneously by Compression roller squeezes unnecessary resin;
(4) layer of polyethylene plastic foil is covered on the upper and lower surface of the basalt fiber cloth squeezing Excess resin, in rolling Under device effect, automatically roll up, be prepared from basalt fibre and strengthen thermosetting resin prepreg cloth.
Embodiment 3
Prescription:
Basalt fiber cloth 72.5 parts, epoxy resin 27.5 parts, maleic anhydride 7.5 parts, liquid paraffin 1.6 parts, different Octanoic acid bores 1.5 parts.
Preparation method:
(1) epoxy resin, maleic anhydride, liquid paraffin, isooctyl acid are bored and prepare in proportion, stir, put Put in resin storage tank;
(2) basalt fiber cloth is immersed in the resin in resin storage tank, fully infiltrates;
(3) under the effect of traction apparatus, the fully basalt fiber cloth of infiltration resin is pulled out resin storage tank, simultaneously by Compression roller squeezes unnecessary resin;
(4) layer of polyethylene plastic foil is covered on the upper and lower surface of the basalt fiber cloth squeezing Excess resin, in rolling Under device effect, automatically roll up, prepare and basalt fibre enhancing thermosetting resin prepreg cloth.
Embodiment 4
Prescription:
Basalt fiber cloth 72 parts, polyurethane resin 28 parts, phthalic anhydride 7 parts, 1 part of silica gel, diethylaniline 1 Part.
Preparation method:
(1) polyurethane resin, phthalic anhydride, silica gel, diethylaniline are prepared in proportion, stir, put Put in resin storage tank;
(2) basalt fiber cloth is immersed in the resin in resin storage tank, fully infiltrates;
(3) under the effect of traction apparatus, the fully basalt fiber cloth of infiltration resin is pulled out resin storage tank, simultaneously by Compression roller squeezes unnecessary resin;
(4) layer of polyethylene plastic foil is covered on the upper and lower surface of the basalt fiber cloth squeezing Excess resin, in rolling Under device effect, automatically roll up, be prepared from basalt fibre and strengthen thermosetting resin prepreg cloth.
Embodiment 5
Prescription:
Basalt fiber cloth 73 parts, polyurethane resin 28 parts, m-diaminobenzene. 8 parts, zinc stearate 2 parts, cobalt naphthenate 2 parts.
Preparation method:
(1) polyurethane resin, m-diaminobenzene., zinc stearate, cobalt naphthenate are prepared in proportion, stir, place In resin storage tank;
(2) basalt fiber cloth is immersed in the resin in resin storage tank, fully infiltrates;
(3) under the effect of traction apparatus, the fully basalt fiber cloth of infiltration resin is pulled out resin storage tank, simultaneously by Compression roller squeezes unnecessary resin;
(4) layer of polyethylene plastic foil is covered on the upper and lower surface of the basalt fiber cloth squeezing Excess resin, in rolling Under device effect, automatically roll up, be prepared from basalt fibre and strengthen thermosetting resin prepreg cloth.
Test example 1
According to " GB/T 1447-2005 fibre reinforced plastics stretching test method " test embodiment of the present invention preimpregnation The hot strength of cloth, elastic modelling quantity;According to " GB/T 3857-2005 fiberglass reinforced thermosetting plastics chemical mediator-resitant property Test method " erosion of acidic mediums (5%HCl, 80 DEG C, 1d, strength retention ratio) of test embodiment of the present invention prepreg cloth Property;The resistance to of the embodiment of the present invention is tested according to " GB/T 9979-2005 Guide rule of test for mechanical properties of fiberreinforced plastics at elevated and reduced temperatures " High-temperature behavior (200 DEG C, 20min, strength retention ratio), the results are shown in Table 1.
Comparative example 1 is carbon fiber T300 prepreg cloth in prior art;
Comparative example 2 is glass fibre prepreg cloth in prior art.
Table 1 basalt fibre strengthens the properties of thermosetting resin prepreg cloth
Tensile strength/MPa Elastic modelling quantity/GPa Resistance to chemical attack/% High temperature resistant/%
Comparative example 1 1350 80 80% 95%
Comparative example 2 870 35 60% 70%
Embodiment 1 1332 76 78% 87%
Embodiment 2 1343 77 75% 86%
Embodiment 3 1328 80 79% 90%
Embodiment 4 1280 75 76% 87%
Embodiment 5 1335 78 78% 93%
As shown in Table 1, the basalt fibre of the present invention strengthens the tensile strength height of thermosetting resin prepreg cloth, elastic modelling quantity Height, resistance to chemical attack, high temperature resistant, properties is above the glass fibre prepreg cloth of prior art compared with comparative example 2;With right Ratio 1 is compared, and can reach the properties standard of carbon fibre initial rinse fabric, simultaneously the prepreg cloth cost carbon to be far below of the present invention Fiber prepreg, when combining utilizing resin to paste, will not produce air bubble, and the conductivity of power is good, is hardly damaged fracture.

Claims (7)

1. a basalt fibre strengthens thermosetting resin prepreg cloth, it is characterised in that main by the raw material institute of following weight portion Make: basalt fiber cloth 70-75 part, thermosetting resin 25-30 part, firming agent 0.5-15 part, releasing agent 0.25-3 part, promotion Agent 0.125-3 part.
Basalt fibre the most according to claim 1 strengthens thermosetting resin prepreg cloth, it is characterised in that described basalt Fiber cloth be with basalt fibre as warp, parallel, be woven into cloth.
Basalt fibre the most according to claim 1 strengthens thermosetting resin prepreg cloth, it is characterised in that described thermosetting Resin is vinylite, epoxy resin or polyurethane resin.
Basalt fibre the most according to claim 1 strengthens thermosetting resin prepreg cloth, it is characterised in that described firming agent For methyl ethyl ketone peroxide, benzoic t-butyl ester peroxide, maleic anhydride, phthalic anhydride or m-diaminobenzene..
Basalt fibre the most according to claim 1 strengthens thermosetting resin prepreg cloth, it is characterised in that described releasing agent For zinc stearate, machine oil, liquid paraffin or silica gel.
Basalt fibre the most according to claim 1 strengthens thermosetting resin prepreg cloth, it is characterised in that described accelerator Bore or diethylaniline for cobalt naphthenate, naphthoic acid cobalt, isooctyl acid.
7. strengthen thermosetting resin prepreg cloth according to the arbitrary described basalt fibre of claim 1-6, it is characterised in that described The preparation method of prepreg cloth comprises the steps:
(1) thermosetting resin, firming agent, accelerator, releasing agent are prepared in proportion, stir, be placed in resin storage tank;
(2) basalt fiber cloth is immersed in the resin in resin storage tank, fully infiltrates;
(3) under the effect of traction apparatus, the fully basalt fiber cloth of infiltration resin is pulled out resin storage tank, simultaneously by extruding Roller squeezes unnecessary resin;
(4) one layer of plastic foil is covered on the upper and lower surface of the basalt fiber cloth squeezing Excess resin, in wrap-up effect Under, automatically roll up, be prepared as basalt fibre and strengthen thermosetting resin prepreg cloth.
CN201610440744.4A 2016-06-17 2016-06-17 A kind of basalt fibre strengthens thermosetting resin prepreg cloth Pending CN106084872A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108373528A (en) * 2017-02-01 2018-08-07 胡海东 A kind of composite matrix resin
CN109140101A (en) * 2018-10-18 2019-01-04 中国化学工程第六建设有限公司 Glass reinforced plastic pipe pipe fitting method
CN109486117A (en) * 2018-11-27 2019-03-19 吉林省华阳新材料研发有限公司 A kind of auto parts and components and preparation method thereof
CN112574530A (en) * 2020-12-07 2021-03-30 嘉兴聚新航空材料科技有限公司 Design and processing technology of basalt fiber propeller
CN114193687A (en) * 2021-12-01 2022-03-18 重庆智笃新材料科技有限公司 Fiber insulation ribbon and preparation process thereof

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Publication number Priority date Publication date Assignee Title
CN102746622A (en) * 2012-07-26 2012-10-24 哈尔滨玻璃钢研究院 Prepreg with moderate-temperature cured epoxy resin as substrate material and preparation method thereof
CN104228087A (en) * 2014-09-01 2014-12-24 机械科学研究总院先进制造技术研究中心 Method for preparing composite material prepreg
CN105315620A (en) * 2015-11-27 2016-02-10 四川迪弗电工科技有限公司 Epoxy resin-enhanced laminated insulating profile and preparation method thereof

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN102746622A (en) * 2012-07-26 2012-10-24 哈尔滨玻璃钢研究院 Prepreg with moderate-temperature cured epoxy resin as substrate material and preparation method thereof
CN104228087A (en) * 2014-09-01 2014-12-24 机械科学研究总院先进制造技术研究中心 Method for preparing composite material prepreg
CN105315620A (en) * 2015-11-27 2016-02-10 四川迪弗电工科技有限公司 Epoxy resin-enhanced laminated insulating profile and preparation method thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108373528A (en) * 2017-02-01 2018-08-07 胡海东 A kind of composite matrix resin
CN109140101A (en) * 2018-10-18 2019-01-04 中国化学工程第六建设有限公司 Glass reinforced plastic pipe pipe fitting method
CN109486117A (en) * 2018-11-27 2019-03-19 吉林省华阳新材料研发有限公司 A kind of auto parts and components and preparation method thereof
CN109486117B (en) * 2018-11-27 2021-08-31 吉林省华阳新材料研发有限公司 Automobile part and preparation method thereof
CN112574530A (en) * 2020-12-07 2021-03-30 嘉兴聚新航空材料科技有限公司 Design and processing technology of basalt fiber propeller
CN114193687A (en) * 2021-12-01 2022-03-18 重庆智笃新材料科技有限公司 Fiber insulation ribbon and preparation process thereof
CN114193687B (en) * 2021-12-01 2024-06-11 重庆智笃新材料科技有限公司 Fiber insulation ribbon and preparation process thereof

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