CN106083135A - A kind of metallic large size ceramic heat storage and preparation technology thereof - Google Patents
A kind of metallic large size ceramic heat storage and preparation technology thereof Download PDFInfo
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- CN106083135A CN106083135A CN201610425796.4A CN201610425796A CN106083135A CN 106083135 A CN106083135 A CN 106083135A CN 201610425796 A CN201610425796 A CN 201610425796A CN 106083135 A CN106083135 A CN 106083135A
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- heat storage
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- large size
- size ceramic
- ceramic heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/9669—Resistance against chemicals, e.g. against molten glass or molten salts
- C04B2235/9692—Acid, alkali or halogen resistance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
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Abstract
A kind of metallic large size ceramic heat storage, it is characterized in that described heat storage is column structure, the duct of multiple through cylinder it is provided with inside heat storage, described heat storage is sintered by inorganic powder and additive and forms, and wherein inorganic powder is made up of the component of following weight proportion: aluminium oxide 30 40 parts, zirconium oxide 26 35 parts, silicon dioxide 26 35 parts, beryllium oxide 10 15 parts, carborundum 10 13 parts, titanium carbide 35 parts, nano level metal ferrum 35 parts, 35 parts of nano level metal tungsten, molybdenum 26 parts, cerium oxide 0.2 0.5 parts.The present invention has good processability and conformal performance.Using inventive formulation and production method, heat storage duct is intensive, and wall thickness is thin, and wall thickness is only 1mm, and sectional dimension is big, and sectional dimension is more than 100cm2, draw ratio is high, and length reaches 1000mm, the features such as it is little that all ducts have resistance, and dust stratification is few, is not easily blocked, and dust discharge is functional.
Description
Technical field
The invention belongs to industrial energy saving, emission abatement device field, particularly relate to a kind of metallic large size ceramic heat storage and
Its preparation technology.
Background technology
Regenerative combustion technology has obtained extensively application on industrial furnace, and one of its technological core is high-temperature heat accumulation honeycomb
Body.Heat accumulating type ceramic honey comb, due to good storage exothermicity, high-temperature behavior and thermal shock resistance, instead of traditional accumulation of heat
Formula bead, checker brick.During use, make high-temperature flue gas and cryogenic gas (such as air gas) the most in turn by commutation
By heat storage, make heat storage constantly absorb heat heat release, medium as heat exchange, reach the mesh of flue gas and air gas heat exchange
's.Detailed process is: when high-temperature flue gas is by heat storage, heat storage is heated to high temperature, and flue-gas temperature is through being greatly reduced heel row
Putting, now accumulation of heat is in heat storage;After commutation, Cryogenic air or coal gas flow through heat storage from opposite direction, heated paramount
Temperature, heat storage heat release is also lowered the temperature;Again after commutation, flue gas passes through heat storage, is heated by heat storage.So move in circles, it is achieved
The discharged at lower temperature of flue gas and heat energy recycle.
The heat exchange area of ceramic honey comb has direct relation with ceramic honey comb aperture and wall thickness.Ceramic honey comb product aperture is more
Little, wall thickness is the thinnest, surface area is the biggest, and heat exchange area is the biggest, and heat exchange efficiency is the highest.But in application process, there is a lot of reasons
Making heat storage to use, trace it to its cause, the most existing ceramic honey comb formula and processing technology are unreasonable, after causing burning till
Honeycomb ceramics anti-wear performance, decay resistance are the highest, size is little, length is short, aperture compared with big, wall thickness, global shape are irregular, mechanical
Intensity is the highest, the life-span is short.
When honeycomb ceramic body size is little, length in short-term, regenerator is assembled, between honeycomb ceramics by multiple little honeycomb ceramics
There is certain interval.Thus cause that the airflow hole between any two honeycomb ceramics is off and there is serious inconsistent phenomenon.
Dust in flue gas and the particulate matter staggered site deposition between honeycomb ceramics, last blocking airflow through hole.And existing honeycomb
Ceramic body is undesirable because of material, causes heat exchange efficiency to be also affected.
Summary of the invention
The present invention provides a kind of metallic large size ceramic heat storage and preparation technology thereof, in order to solve existing ceramic honey comb
Anti-wear performance, decay resistance are the highest, and shape is irregular, size is little, length is short, aperture is relatively big, wall thickness, easily blocks up during use
Plug flue, thermal waste are big, heat changes the technical problems such as efficiency is low, mechanical strength is the highest, the life-span is short.
In order to solve above technical problem, the technical solution used in the present invention is: a kind of metallic large size ceramic stores
Hot body, is characterized in that described heat storage is column structure, is provided with the duct of multiple through cylinder, described heat storage inside heat storage
Being sintered by inorganic powder and additive and form, wherein inorganic powder includes that the component of following weight proportion forms: aluminium oxide 30-40
Part, zirconium oxide 26-35 part, silicon dioxide 26-35 part, beryllium oxide 10-15 part, carborundum 10-13 part, titanium carbide 3-5 part, nanometer
Level metallic iron 3-5 part, nano level metal tungsten 3-5 part, molybdenum 2-6 part.
As preferably, described inorganic powder also has the component of following weight proportion: cerium oxide 0.2-0.5 part.
As preferably, the cross sectional shape of described heat storage is polygon, semicircle, circle, arch, fan-shaped one, institute
The cross sectional shape stating duct is polygon, semicircle, circle, arch, one or more fan-shaped combinations, described heat storage cross section
Circumscribed circle diameter >=150mm, cylinder length and cross section circumscribed circle diameter ratio >=3.
The preparation technology of a kind of metallic large size ceramic heat storage, its preparation technology is: (1) is dry mixed: first by inorganic
Powder adds in ball mill, is dry mixed 6~8 hours, crosses the screen cloth of 80 mesh;(2) doping, described additive component includes organic
Binding agent, plasticizer and wetting agent, by 100 parts of listed as parts by weight of inorganic powder, wherein organic binder bond is 2.0~5.0 weight
Part, plasticizer is 0.5~3.0 weight portions, and wetting agent is 0.5~3.0 weight portions;(3) mediate, add while stirring in kneader
Enter water and lubricant;(4) just practice: carry out pug on vacuum deairing machine just practicing, pug mill vacuum when just practicing >=-
0.05MPa, practices into closely knit pug block, detects the moisture content of pug block, index of plasticity;(5) old: pug block is placed in ring
Border be carry out in the ageing silo of 3 DEG C old, old time 5h, then enter in pug block is placed in the ageing silo that environment is 8~25 DEG C
Row is old, old time >=24h;(6) refine filtering: after vacuum extruding machine refine, relative vacuum degree be-
0.09MPa is carried out, then filters through filter;(7) horizontal vacuum extruder for shaping is used;(8) it is dried: initially with steaming
Vapour is fumigated 2 hours, can produce by pre-Anti-cracking, is then placed in microwave oven, microwave drying 15 minutes, is re-fed into air stove and uses heat
Air-dry dry 1 hour;(9) cutting, sintering: cut blank, then burns till, maximum sintering temperature in nitridation room
1600 DEG C, after firing time 96h, prepare finished product.
As preferably, the described process that carries out burning till in nitridation room is: be raised to 1400 DEG C from room temperature, programming rate 50
DEG C/min, it is incubated 2~2.5 hours at 1400 DEG C;Then it is raised to 1550~1600 DEG C from 1400 DEG C: programming rate 25 DEG C/minute
Clock, is incubated 2.5-3 hour at 1550~1600 DEG C.
As preferably, described organic binder bond is methylcellulose, hydroxyethyl cellulose, cyanethyl cellulose, hydroxypropyl
In cellulose, carboxymethyl cellulose, ethyl cellulose, polyvinyl alcohol, butyl silicate, vinyl acetate resin, modified starch one
Plant or multiple combination.
As preferably, described organic plasticizers is the compositions of polyethylene glycol oxide, polyvinyl alcohol.
As preferably, described wetting agent be Polyethylene Glycol, glycerol, butanediol, propylene glycol, hexylene glycol, xylitol, poly-the third two
One or more combinations in alcohol, Sorbitol.
As preferably, described lubricant is one or more combinations of vegetable oil, mineral oil, vaseline.
As preferably, during described step (4) is just practiced, the moisture content of described pug block, index of plasticity be: moisture content 28~
32%, extrusion force plasticity 1700~2200N.
As preferably, described heat storage upper surface is provided with at least one detent, described heat storage lower surface be provided with
The positioning convex strip that detent coordinates.
As preferably, described heat storage sidepiece is additionally provided with axial notch.
Organic binder bond, polyethylene glycol oxide, polyvinyl alcohol, the addition of wetting agent, and the old process of secondary, can allow pottery
Ceramic powder forms mixing pug network the finest and close, uniform.
In dry run, first steam is fumigated 2 hours, can produce by pre-Anti-cracking, is then placed in microwave oven, microwave drying
Air stove can be re-fed into and uses hot air drying 1 hour with overall reduction pug moisture content, it is thus achieved that most suitable moisture content.This
Sample both can prevent wet base from not ftractureing in dry run as far as possible, plays a part again to reduce mud material forming pressure in molding.
The positioning convex strip of honeycomb ceramics coordinates with detent, is possible to prevent airflow hole between two honeycomb ceramics upper and lower end faces wrong
Position phenomenon occurs.The axial notch set up adds somewhat to the heat storage porosity, improves heat storage heat exchanger effectiveness.
The present invention has good processability and conformal performance.Using inventive formulation and production method, heat storage resists
Thermal shock and compressive property highlight, and duct is intensive, and wall thickness is thin, and wall thickness is only 1mm, and sectional dimension is big, and sectional dimension is more than
100cm2, draw ratio is high, and length is up to more than 1000mm, and it is little that all ducts have resistance, and dust stratification is few, is not easily blocked, dust-exhausting property
Can well wait feature.Airflow hole inconsistent phenomenon two honeycomb ceramics between can be greatly decreased, leading to along airflow direction after installation
Road is the most unimpeded.And heat storage stores exothermicity, anti-wear performance, corrosion resistance and good, heat exchange efficiency is high, thus is to save money
Source, the novel product of environmental protection.
Accompanying drawing explanation
Shown in Fig. 1 be cross section of the present invention be foursquare structural representation;
Shown in Fig. 2 be cross section of the present invention be rectangle, cross section, duct be hexagonal structural representation;
Shown in Fig. 3 be cross section of the present invention be the structural representation of arch;
Shown in Fig. 4 be cross section of the present invention be trapezoidal structural representation;
Shown in Fig. 5 be cross section of the present invention be rectangle, cross section, duct be foursquare structural representation;
Shown in Fig. 6 be cross section of the present invention be circular structural representation;
It it is structural representation during perpendicular positioning of the present invention shown in Fig. 7;
It it is structural representation during horizontal location of the present invention shown in Fig. 8.
Detailed description of the invention
Below in conjunction with detailed description of the invention, technical scheme is described in further detail.
As shown in Fig. 1,2,3,4,5,6, the cross sectional shape of this metallic large size ceramic heat storage is square, rectangle
Etc. polygonal one, or the one of the shape such as semicircle, circle, arch, sector, heat storage sectional dimension >=150mm,
Draw ratio >=3(i.e. cylinder length L and cross section circumscribed circle diameter d ratio >=3), it is provided with size inside heat storage uniformly and in parallel
Or staggered duct 1, the shape in cross section, duct 1 selects according to the actual requirements: can be square, triangle, pentagon, six
Limit shapes etc. are polygonal a kind of or semicircle, circular, the combination of one or more various shapes of arch, sector.
As it is shown in fig. 7, heat storage upper surface is provided with at least one detent 2, described heat storage lower surface is provided with fixed
The positioning convex strip 3 that position groove 2 coordinates.Positioning convex strip 3 coordinates with detent 2, can allow upper and lower two pieces of heat storage accurate positionings,
Prevent airflow hole inconsistent phenomenon between two honeycomb ceramics upper and lower end faces from occurring.
Additionally, as shown in Figure 8, also can arrange axial notch 4 at heat storage sidepiece, allow between two honeycomb ceramics is the most recessed
Forming exhaust gases passes after groove 4 docking, this adds somewhat to the heat storage porosity, improves heat storage heat exchanger effectiveness.
Embodiment one:
The large size ceramic heat storage made, cross section is square;Its preparation technology is: (1) is dry mixed, and is first added by inorganic powder
Entering in ball mill, be dry mixed 4 hours, cross the screen cloth of 100 mesh, inorganic powder is made up of the component of following weight proportion: aluminium oxide 32
Part, zirconium oxide 28 parts, silicon dioxide 27 parts, beryllium oxide 11 parts, carborundum 12 parts, titanium carbide 3 parts, nano level metal ferrum 4 parts, receive
Meter level tungsten 3 parts, molybdenum 3 parts;(2) doping, additive component is methylcellulose 3 weight portion, cyanethyl cellulose 2 weight
Amount part, polyvinyl alcohol 2 weight portion, polyethylene glycol oxide 1 weight portion, xylitol 2 weight portion;(3) mediate, limit stirring in kneader
Limit adds water and lubricating oil, during kneading, after adding 400kg material, divides 5 times while stirring and adds water, and water continues stirring 5 points after adding
Clock also disposably adds Oleum Verniciae fordii, stops stirring after 20 minutes;(4) just practice, carry out pug just practicing on vacuum deairing machine, just practice
Time pug mill vacuum be-0.09MPa, practice into closely knit pug block, pug block moisture content is 28~32%, and extrusion force plasticity is
1700~2200N;(5) old, carry out old in pug block is placed in the ageing silo that environment is 3 DEG C, old time 5h, then by mud
Material block carries out old in being placed in the ageing silo that environment is 8 DEG C, old time 26h;(6) refine, filters, then through vacuum extruding machine essence
After refining, it is in-0.09MPa at relative vacuum degree and carries out, then filter through filter;(7) extrusion molding, squeezes at horizontal extruder
Become the wet base of 800mm length;(8) fumigate 2 hours initially with steam, be then placed in microwave oven, microwave drying 15 minutes, be re-fed into
Air stove uses hot air drying 1 hour;(9) cutting, sintering: blank is cut, then burn till in nitridation room, first
First it is raised to 1400 DEG C from room temperature, programming rate 50 DEG C/min, it is incubated 2~2.5 hours at 1400 DEG C;Then it is raised to from 1400 DEG C
1550~1600 DEG C: programming rate 25 DEG C/min, it is incubated 2.5-3 hour at 1550~1600 DEG C, prepares after firing time 96h
Finished product.
Performance indications: the size of finished product is 150mm × 150mm × 730mm.Resistant to sulfur acid attack rate 0.27wt%(GB/
T17601-2008);Specific heat capacity 860J/Kg;Water absorption rate 0.3%;Heat shock resistance temperature 520 DEG C;Compressive resistance (axially): 75MPa;
Wearability 0.49 cm3.Finished product sectional dimension is big, and draw ratio is high, installs tailing edge airflow direction channels open, and resistance is little, dust stratification
Few.Actually used show: because this honeycomb ceramic heat accumulator size is big, shape is regular, the duct 1 after installation, between honeycomb ceramics
Para-position is accurate, as long as along generally 12 pieces honeycomb ceramic heat accumulators series connection of airflow direction it is ensured that airway patency, allows whole storage
Storage exothermicity, high-temperature behavior and the thermal shock resistance of thermal are not fully exerted.
Embodiment two:
The large size ceramic heat storage made, cross section is square;Its preparation technology is: (1) is dry mixed, and is first added by inorganic powder
Entering in ball mill, be dry mixed 6 hours, cross the screen cloth of 80 mesh, inorganic powder is made up of the component of following weight proportion: aluminium oxide 33
Part, zirconium oxide 29 parts, silicon dioxide 28 parts, beryllium oxide 13 parts, carborundum 12 parts, titanium carbide 4 parts, nano level metal ferrum 4 parts, receive
Meter level tungsten 3 parts, molybdenum 3 parts;(2) doping, additive component is hydroxyethyl cellulose 4 weight portion, polyvinyl alcohol 1 weight
Part, polyethylene glycol oxide 1 weight portion, polypropylene glycol 3 weight portion;(3) mediate, kneader adds water and lubrication while stirring
Oil, during kneading, after adding 400kg material, divides 3 times while stirring and adds water, and water continues stirring after adding and adds paulownia at twice in 2 minutes
Oil, stops stirring after 30 minutes;(4) just practice, carry out pug just practicing on vacuum deairing machine, pug mill vacuum when just practicing
For-0.08MPa, practicing into closely knit pug block, pug block moisture content is 28~32%, and extrusion force plasticity is 1700~2200N;(5)
Old pug block is placed in the ageing silo that environment is 3 DEG C in carry out old, old time 5h, then pug block is placed in environment is 12
DEG C ageing silo in carry out old, old time 24h;(6) refine, filters, then after vacuum extruding machine refine, in relative vacuum
Degree is in-0.08MPa and carries out;(7) extrusion molding, is extruded into the wet base of 1050mm length at horizontal extruder;(8) initially with steaming
Vapour is fumigated 2 hours, is then placed in microwave oven, microwave drying 15 minutes, is re-fed into air stove and uses hot air drying 1 hour;(9) cut
Cut, sintering: blank is cut, then burn till in nitridation room, be first raised to 1400 DEG C from room temperature, programming rate 50
DEG C/min, it is incubated 2~2.5 hours at 1400 DEG C;Then it is raised to 1550~1600 DEG C from 1400 DEG C: programming rate 25 DEG C/minute
Clock, is incubated 2.5-3 hour at 1550~1600 DEG C, prepares finished product after firing time 96h.
Performance indications: the size of finished product is 150mm × 150mm × 1000mm.Resistant to sulfur acid attack rate 0.28wt%(GB/
T17601-2008);Specific heat capacity 862J/Kg;Water absorption rate 0.3%;Heat shock resistance temperature 520 DEG C;Compressive resistance (axially): 76MPa;
Wearability 0.47 cm3.Finished product sectional dimension is big, and draw ratio is high, installs tailing edge airflow direction channels open, and resistance is little, dust stratification
Few.Actually used show: because this honeycomb ceramic heat accumulator size is big, shape is regular, the duct 1 after installation, between honeycomb ceramics
Para-position is accurate, as long as along generally 12 pieces honeycomb ceramic heat accumulators series connection of airflow direction it is ensured that airway patency, allows whole storage
Storage exothermicity, high-temperature behavior and the thermal shock resistance of thermal are not fully exerted.
Embodiment three:
The large size ceramic heat storage made, cross section is rectangle;Its preparation technology is: (1) is dry mixed, and is first added by inorganic powder
Entering in ball mill, add in ball mill by required powder, be dry mixed 3 hours, cross the screen cloth of 80 mesh, inorganic powder is joined by following weight
The component composition of ratio: aluminium oxide 35 parts, zirconium oxide 30 parts, silicon dioxide 30 parts, beryllium oxide 13 parts, carborundum 12 parts, titanium carbide 5
Part, nano level metal ferrum 4 parts, 5 parts of nano level metal tungsten, molybdenum 4 parts;(2) doping, additive component is methylcellulose 3
Weight portion, hydroxyethyl cellulose 1 weight portion, polyvinyl alcohol 2 weight portion, polyethylene glycol oxide 1 weight portion, (PEG400) 3 weight
Amount part;(3) mediate, kneader adds water and lubricating oil while stirring, during kneading, after adding 400kg material, stir 15min
After be initially charged the water of half, add the Oleum Brassicae campestris of half after continuing stirring 5 minutes, after spending 5 minutes, add remaining water and Semen Allii Tuberosi
Oil, stopped stirring after 20 minutes;(4) just practice, carry out pug just practicing on vacuum deairing machine, pug mill vacuum when just practicing
Degree is-0.08MPa, practices into closely knit pug block, and pug block moisture content is 28~32%, and extrusion force plasticity is 1700~2200N;
(5) old, carry out old in pug block is placed in the ageing silo that environment is 3 DEG C, old time 5h, then pug block is placed in environment
Be carry out in the ageing silo of 20 DEG C old, old time 26h;(6) refine, filters, then after vacuum extruding machine refine, relatively
Vacuum is in-0.09MPa and carries out, then filters through filter;(7) extrusion molding, is extruded into 880mm length at horizontal extruder
Wet base;(8) fumigate 2 hours initially with steam, be then placed in microwave oven, microwave drying 15 minutes, be re-fed into air stove and use
Hot air drying 1 hour;(9) cutting, sintering: cut blank, then burns till, first from room temperature liter in nitridation room
To 1400 DEG C, programming rate 50 DEG C/min, it is incubated 2~2.5 hours at 1400 DEG C;Then it is raised to 1550~1600 from 1400 DEG C
DEG C: programming rate 25 DEG C/min, it is incubated 2.5-3 hour at 1550~1600 DEG C, after firing time 96h, prepares finished product.
Performance indications: the size of finished product is 150mm × 180mm × 800mm.Resistant to sulfur acid attack rate 0.29wt%(GB/
T17601-2008);Specific heat capacity 868J/Kg;Water absorption rate 0.3%;Heat shock resistance temperature 520 DEG C;Compressive resistance (axially): 75
MPa;Wearability 0.47cm3.Finished product sectional dimension is big, and draw ratio is high, installs tailing edge airflow direction channels open, and resistance is little, long-pending
Ash is few.Actually used show: because this honeycomb ceramic heat accumulator size is big, shape is regular, the duct after installation, between honeycomb ceramics
1 para-position is accurate, as long as along generally 12 pieces honeycomb ceramic heat accumulators series connection of airflow direction it is ensured that airway patency, allows whole storage
Storage exothermicity, high-temperature behavior and the thermal shock resistance of thermal are not fully exerted.
Embodiment four:
The large size ceramic heat storage made, cross section is square, and its preparation technology is: (1) is dry mixed, and is first added by inorganic powder
Entering in ball mill, add in ball mill by required powder, be dry mixed 6 hours, cross the screen cloth of 120 mesh, inorganic powder is by following weight
The component composition of proportioning: aluminium oxide 40 parts, zirconium oxide 35 parts, silicon dioxide 35 parts, beryllium oxide 15 parts, carborundum 13 parts, carbonization
Titanium 4 parts, nano level metal ferrum 5 parts, 5 parts of nano level metal tungsten, molybdenum 6 parts, cerium oxide 0.4 part;(2) doping, additive becomes
It is divided into methylcellulose 3 weight portion, hydroxyethyl cellulose 1 weight portion, cyanethyl cellulose 2 weight portion, polyvinyl alcohol 2 weight
Part, polyethylene glycol oxide 1 weight portion, (PEG400) 3 weight portion;(3) mediate, add while stirring in kneader water and
Lubricating oil, during kneading, after adding 400kg material, disposably adds water after stirring 20min, adds all of after continuing stirring 5 minutes
Oleum Brassicae campestris, stopped stirring after mediating 30 minutes;(4) just practice, carry out pug just practicing on vacuum deairing machine, pugging when just practicing
Machine vacuum is-0.08MPa, practices into closely knit pug block, and pug block moisture content is 28~32%, extrusion force plasticity be 1700~
2200N;(5) old, carry out old in pug block is placed in the ageing silo that environment is 3 DEG C, old time 5h, then pug block is put
Carry out old in the ageing silo that environment is 25 DEG C, old time 29h;(6) refine, filters, then after vacuum extruding machine refine,
It is in-0.06MPa at relative vacuum degree and carries out, then filter through filter;(7) extrusion molding, is extruded at horizontal extruder
The wet base of 1050mm length;(8) fumigate 2 hours initially with steam, be then placed in microwave oven, microwave drying 15 minutes, be re-fed into
Air stove uses hot air drying 1 hour;(9) cutting, sintering: blank is cut, then burn till in nitridation room, first
First it is raised to 1400 DEG C from room temperature, programming rate 50 DEG C/min, it is incubated 2~2.5 hours at 1400 DEG C;Then it is raised to from 1400 DEG C
1550~1600 DEG C: programming rate 25 DEG C/min, it is incubated 2.5-3 hour at 1550~1600 DEG C, prepares after firing time 96h
Finished product.
Performance indications: the size of finished product is 150mm × 150mm × 1000mm.Resistant to sulfur acid attack rate 0.23wt%(GB/
T17601-2008);Specific heat capacity 865J/Kg;Water absorption rate 0.2%;Heat shock resistance temperature 560 DEG C;Compressive resistance (axially): 79MPa;
Wearability 0.41 cm3.Finished product sectional dimension is big, and draw ratio is high, installs tailing edge airflow direction channels open, and resistance is little, dust stratification
Few.Actually used show: because this honeycomb ceramic heat accumulator size is big, shape is regular, the duct 1 after installation, between honeycomb ceramics
Para-position is accurate, as long as along generally 12 pieces honeycomb ceramic heat accumulators series connection of airflow direction it is ensured that airway patency, allows whole storage
Storage exothermicity, high-temperature behavior and the thermal shock resistance of thermal are not fully exerted.
Comparative example 1: the production method of novel heat-storing material comprises the following steps:
1) white fused alumina 35 parts, alpha-aluminium oxide 20 parts, Kaolin 10 parts, silica flour 10 parts, 5 parts of Talcum, potassium feldspar 10 parts, carbon are weighed
Acid barium powder body 10 parts is poured in powder body batch mixing homogenizer;
2) 4 parts of water are weighed;
3) 1.2 parts of Oleum Verniciae fordii are weighed;
4) open powder body batch mixing homogenizer, above-mentioned material is mediated in powder body batch mixing homogenizer, then material is delivered to
Vacuum deairing machine is carried out just practice, old, refine, after extrusion forming, send into microwave dryer sizing, be dried, fire and prepare into
Product.
Ceramic honey comb embodiment 1-4 obtained and existing product carry out contrast test, and experimental result is as shown in the table:
Finally it is pointed out that above detailed description of the invention is only the more representational example of the present invention.Obviously, the present invention does not limits
In above-mentioned detailed description of the invention, it is also possible to there are many deformation.Every technical spirit according to the present invention is to above specific embodiment party
Any simple modification, equivalent variations and the modification that formula is made, is all considered as belonging to protection scope of the present invention.
Claims (10)
1. a metallic large size ceramic heat storage, is characterized in that described heat storage is column structure, is provided with inside heat storage
The duct of multiple through cylinders, described heat storage is sintered by inorganic powder and additive and forms, and wherein inorganic powder includes following
Weight proportion component composition: aluminium oxide 30-40 part, zirconium oxide 26-35 part, silicon dioxide 26-35 part, beryllium oxide 10-15 part,
Carborundum 10-13 part, titanium carbide 3-5 part, nano level metal ferrum 3-5 part, nano level metal tungsten 3-5 part, molybdenum 2-6 part.
Metallic large size ceramic heat storage the most according to claim 1, it is characterized in that described inorganic powder also have below
The component of weight proportion: cerium oxide 0.2-0.5 part.
Metallic large size ceramic heat storage the most according to claim 1 and 2, is characterized in that the cross section shape of described heat storage
Shape is polygon, semicircle, circle, arch, fan-shaped one, and the cross sectional shape in described duct is polygon, semicircle, circle
Shape, arch, one or more fan-shaped combinations, described heat storage cross section circumscribed circle diameter >=150mm, outside cylinder length is with cross section
Connect circular diameter ratio >=3.
4. produce a preparation technology for metallic large size ceramic heat storage described in claim 3, it is characterized in that described preparation
Technique is: (1) is dry mixed: first add in ball mill by inorganic powder, is dry mixed 6~8 hours, crosses the screen cloth of 80 mesh;(2) interpolation is added
Agent, described additive component includes organic binder bond, plasticizer and wetting agent, by 100 parts of listed as parts by weight of inorganic powder, wherein
Organic binder bond is 2.0~5.0 weight portions, and plasticizer is 0.5~3.0 weight portions, and wetting agent is 0.5~3.0 weight portions;(3)
Mediate, kneader adds water and lubricant while stirring;(4) just practice: carry out pug on vacuum deairing machine just practicing, just
Pug mill vacuum >=-0.05MPa when practicing, practices into closely knit pug block, detects the moisture content of pug block, index of plasticity;(5)
Old: to carry out old in pug block is placed in the ageing silo that environment is 3 DEG C, old time 5h, then pug block is placed in environment is 8
~carry out old in the ageing silo of 25 DEG C, old time >=24h;(6) refine filtering: after vacuum extruding machine refine, in phase
Vacuum is in-0.09MPa and carries out, then filter through filter;(7) horizontal vacuum extruder for shaping is used;(8) dry
Dry: to fumigate 2 hours initially with steam, can produce by pre-Anti-cracking, be then placed in microwave oven, microwave drying 15 minutes, then send
Enter air stove and use hot air drying 1 hour;(9) cutting, sintering: blank is cut, then burn till in nitridation room,
Maximum sintering temperature 1600 DEG C, prepares finished product after firing time 96h.
The preparation technology of metallic large size ceramic heat storage the most according to claim 4, is characterized in that described in nitridation
The process carrying out in room burning till is: be raised to 1400 DEG C from room temperature, programming rate 50 DEG C/min, little 1400 DEG C of insulations 2~2.5
Time;Then it is raised to 1550~1600 DEG C from 1400 DEG C: programming rate 25 DEG C/min, little at 1550~1600 DEG C of insulation 2.5-3
Time.
The preparation technology of metallic large size ceramic heat storage the most according to claim 4, is characterized in that described organic viscous
Knot agent is methylcellulose, hydroxyethyl cellulose, cyanethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose, ethyl cellulose
One or more combinations in element, polyvinyl alcohol, butyl silicate, vinyl acetate resin, modified starch;Described organic plasticizers is
Polyethylene glycol oxide, the compositions of polyvinyl alcohol.
The preparation technology of metallic large size ceramic heat storage the most according to claim 4, is characterized in that described wetting agent
For one or more groups in Polyethylene Glycol, glycerol, butanediol, propylene glycol, hexylene glycol, xylitol, polypropylene glycol, Sorbitol
Close;Described lubricant is one or more combinations of vegetable oil, mineral oil, vaseline.
The preparation technology of metallic large size ceramic heat storage the most according to claim 4, is characterized in that described step (4)
In just practicing, the moisture content of described pug block, index of plasticity be: moisture content 28~32%, extrusion force plasticity 1700~2200N.
Metallic large size ceramic heat storage the most according to claim 3, is characterized in that described heat storage upper surface is provided with
At least one detent, described heat storage lower surface is provided with the positioning convex strip coordinated with detent.
Metallic large size ceramic heat storage the most according to claim 3, is characterized in that described heat storage sidepiece is additionally provided with
Axial notch.
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CN201510375899.XA CN104987077A (en) | 2015-06-27 | 2015-06-27 | Novel honeycomb ceramic heat accumulator and preparation technology |
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CN201510375899.XA Pending CN104987077A (en) | 2015-06-27 | 2015-06-27 | Novel honeycomb ceramic heat accumulator and preparation technology |
CN201610426172.4A Withdrawn CN106083138A (en) | 2015-06-27 | 2016-06-16 | A kind of quartziferous large size ceramic heat storage and preparation technology thereof |
CN201610426165.4A Withdrawn CN106083136A (en) | 2015-06-27 | 2016-06-16 | A kind of silicon carbide large size ceramic heat storage and preparation technology thereof |
CN201610426734.5A Withdrawn CN106083141A (en) | 2015-06-27 | 2016-06-16 | A kind of zirconium oxide large size ceramic heat storage and preparation technology thereof |
CN201610426736.4A Withdrawn CN106083142A (en) | 2015-06-27 | 2016-06-16 | A kind of aluminum-titanate-based large size ceramic heat storage and preparation technology thereof |
CN201610425765.9A Withdrawn CN106083134A (en) | 2015-06-27 | 2016-06-16 | A kind of alpha-aluminium oxide matter large size ceramic heat storage and preparation technology thereof |
CN201610426731.1A Withdrawn CN106083140A (en) | 2015-06-27 | 2016-06-16 | A kind of large size ceramic heat storage adding chopped fiber and preparation technology thereof |
CN201610426182.8A Withdrawn CN106083139A (en) | 2015-06-27 | 2016-06-16 | A kind of TiC matter large size ceramic heat storage and preparation technology thereof |
CN201610425796.4A Withdrawn CN106083135A (en) | 2015-06-27 | 2016-06-16 | A kind of metallic large size ceramic heat storage and preparation technology thereof |
CN201610425786.0A Withdrawn CN106431383A (en) | 2015-06-27 | 2016-06-16 | Spinel large-specification ceramic heat accumulator and preparation technology thereof |
CN201610426171.XA Withdrawn CN106083137A (en) | 2015-06-27 | 2016-06-16 | A kind of spodumene matter large size ceramic heat storage and preparation technology thereof |
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CN201510375899.XA Pending CN104987077A (en) | 2015-06-27 | 2015-06-27 | Novel honeycomb ceramic heat accumulator and preparation technology |
CN201610426172.4A Withdrawn CN106083138A (en) | 2015-06-27 | 2016-06-16 | A kind of quartziferous large size ceramic heat storage and preparation technology thereof |
CN201610426165.4A Withdrawn CN106083136A (en) | 2015-06-27 | 2016-06-16 | A kind of silicon carbide large size ceramic heat storage and preparation technology thereof |
CN201610426734.5A Withdrawn CN106083141A (en) | 2015-06-27 | 2016-06-16 | A kind of zirconium oxide large size ceramic heat storage and preparation technology thereof |
CN201610426736.4A Withdrawn CN106083142A (en) | 2015-06-27 | 2016-06-16 | A kind of aluminum-titanate-based large size ceramic heat storage and preparation technology thereof |
CN201610425765.9A Withdrawn CN106083134A (en) | 2015-06-27 | 2016-06-16 | A kind of alpha-aluminium oxide matter large size ceramic heat storage and preparation technology thereof |
CN201610426731.1A Withdrawn CN106083140A (en) | 2015-06-27 | 2016-06-16 | A kind of large size ceramic heat storage adding chopped fiber and preparation technology thereof |
CN201610426182.8A Withdrawn CN106083139A (en) | 2015-06-27 | 2016-06-16 | A kind of TiC matter large size ceramic heat storage and preparation technology thereof |
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CN201610426171.XA Withdrawn CN106083137A (en) | 2015-06-27 | 2016-06-16 | A kind of spodumene matter large size ceramic heat storage and preparation technology thereof |
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CN111958762A (en) * | 2020-09-03 | 2020-11-20 | 赣州艺佳兴陶瓷有限公司 | Method for manufacturing ceramic body by using ceramic waste |
Families Citing this family (16)
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CN104987077A (en) * | 2015-06-27 | 2015-10-21 | 湖北神雾热能技术有限公司 | Novel honeycomb ceramic heat accumulator and preparation technology |
JP6654085B2 (en) * | 2016-03-31 | 2020-02-26 | 日本碍子株式会社 | Porous material, method for producing porous material, and honeycomb structure |
KR102363810B1 (en) * | 2016-06-22 | 2022-02-16 | 디아이씨 가부시끼가이샤 | heat storage laminate |
CN106986660B (en) * | 2017-01-20 | 2020-04-07 | 江西新科环保股份有限公司 | Oil-free honeycomb ceramic heat accumulator and preparation method thereof |
CN106977174B (en) * | 2017-04-01 | 2019-11-26 | 武汉理工大学 | A method of honeycomb ceramic heat accumulator is prepared using graphite tailing |
CN107522478A (en) * | 2017-08-24 | 2017-12-29 | 广州普华灵动机器人技术有限公司 | Ceramic burner process for making and ceramic burner |
CN107879752A (en) * | 2017-11-21 | 2018-04-06 | 常州市好利莱光电科技有限公司 | A kind of preparation method of the low apparent porosity honeycomb ceramic heat accumulator of high temperature resistant |
CN108531141B (en) * | 2018-06-11 | 2021-03-02 | 哈尔滨工业大学 | Preparation method of composite phase change energy storage material with organic matter filled with ordered pore alumina template |
CN112225578A (en) * | 2020-11-13 | 2021-01-15 | 广州市怡森环保设备有限公司 | Honeycomb activated alumina product and preparation method thereof |
CN112479695A (en) * | 2020-12-08 | 2021-03-12 | 湖北省轻工业科学研究设计院有限公司 | High-performance honeycomb ceramic heat accumulator and preparation method thereof |
CN112457022A (en) * | 2020-12-23 | 2021-03-09 | 湖州浩通电子科技有限公司 | Thermal shock resistant high-energy-storage-density solar energy storage ceramic material |
CN112457023A (en) * | 2020-12-23 | 2021-03-09 | 湖州浩通电子科技有限公司 | High-energy-storage-density solar energy storage ceramic material |
CN113528896B (en) * | 2021-06-10 | 2021-12-31 | 暨南大学 | Nano carbon-aluminum composite heat conduction material and application thereof in preparation of high-power LED light source radiator |
CN113443924B (en) * | 2021-09-02 | 2021-11-26 | 广东欧文莱陶瓷有限公司 | Ceramic sheet and preparation method thereof |
CN114477991A (en) * | 2022-02-21 | 2022-05-13 | 河南瓦勒希新材料有限公司 | Method for preparing heat accumulator by utilizing solid waste aluminum ash |
KR20240006995A (en) * | 2022-07-07 | 2024-01-16 | 한국에너지기술연구원 | Development of high durable heat storage molding platform in repetitive hydration-dehydration cycles |
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JP5439089B2 (en) * | 2009-08-18 | 2014-03-12 | 日本碍子株式会社 | Manufacturing method of honeycomb structure |
JP2011058750A (en) * | 2009-09-11 | 2011-03-24 | Sumitomo Electric Ind Ltd | Heat accumulator and method for manufacturing heat accumulator |
CN104291831A (en) * | 2014-08-31 | 2015-01-21 | 湖北神雾热能技术有限公司 | Super-large specification honeycomb ceramic heat retainer forming agent |
CN104987077A (en) * | 2015-06-27 | 2015-10-21 | 湖北神雾热能技术有限公司 | Novel honeycomb ceramic heat accumulator and preparation technology |
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2015
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- 2016-06-16 CN CN201610426172.4A patent/CN106083138A/en not_active Withdrawn
- 2016-06-16 CN CN201610426165.4A patent/CN106083136A/en not_active Withdrawn
- 2016-06-16 CN CN201610426734.5A patent/CN106083141A/en not_active Withdrawn
- 2016-06-16 CN CN201610426736.4A patent/CN106083142A/en not_active Withdrawn
- 2016-06-16 CN CN201610425765.9A patent/CN106083134A/en not_active Withdrawn
- 2016-06-16 CN CN201610426731.1A patent/CN106083140A/en not_active Withdrawn
- 2016-06-16 CN CN201610426182.8A patent/CN106083139A/en not_active Withdrawn
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- 2016-06-16 CN CN201610425786.0A patent/CN106431383A/en not_active Withdrawn
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Cited By (1)
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CN111958762A (en) * | 2020-09-03 | 2020-11-20 | 赣州艺佳兴陶瓷有限公司 | Method for manufacturing ceramic body by using ceramic waste |
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CN104987077A (en) | 2015-10-21 |
CN106431383A (en) | 2017-02-22 |
CN106083136A (en) | 2016-11-09 |
CN106083140A (en) | 2016-11-09 |
CN106083134A (en) | 2016-11-09 |
CN106083139A (en) | 2016-11-09 |
CN106083137A (en) | 2016-11-09 |
CN106083141A (en) | 2016-11-09 |
CN106083138A (en) | 2016-11-09 |
CN106083142A (en) | 2016-11-09 |
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