CN106083047A - A kind of for New Type of Carbon carbon composite making friction material and preparation method thereof - Google Patents

A kind of for New Type of Carbon carbon composite making friction material and preparation method thereof Download PDF

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Publication number
CN106083047A
CN106083047A CN201610419024.XA CN201610419024A CN106083047A CN 106083047 A CN106083047 A CN 106083047A CN 201610419024 A CN201610419024 A CN 201610419024A CN 106083047 A CN106083047 A CN 106083047A
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CN
China
Prior art keywords
carbon
kneading
graphite powder
new type
friction material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610419024.XA
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Chinese (zh)
Inventor
臧文平
王雷
赵旭
丁雪松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TIANJIN JINMEI CARBON MATERIAL SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
Original Assignee
TIANJIN JINMEI CARBON MATERIAL SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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Publication date
Application filed by TIANJIN JINMEI CARBON MATERIAL SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd filed Critical TIANJIN JINMEI CARBON MATERIAL SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
Priority to CN201610419024.XA priority Critical patent/CN106083047A/en
Publication of CN106083047A publication Critical patent/CN106083047A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • C04B35/521Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained by impregnation of carbon products with a carbonisable material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63496Bituminous materials, e.g. tar, pitch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Braking Arrangements (AREA)

Abstract

The present invention relates to a kind of belong to field of material technology for New Type of Carbon carbon composite making friction material and preparation method thereof, particularly belong to carbon materials technical field.The present invention uses porous activated carbon and graphite powder to be raw material, and wherein graphite powder requires to be milled into granularity superfine powder.Raw material is poured into and kneading pot is added thereto to mid temperature pitch or liquid asphalt as binding agent after the preheated one-section time, die for molding is imported after kneading a period of time at 60 ~ 90 DEG C, send into graphitizing furnace and carry out graphitization processing, prepare New Type of Carbon carbon composite.This advanced composite material (ACM) compress under the conditions of certain pressure after resiliency, rebound rate changes with pressure size.Owing to there is a large amount of space inside it, can be used for making friction material so that it is possess elasticity, improve compressibility, reduce loss and noise, thus reach more preferable brake feel.

Description

A kind of for New Type of Carbon carbon composite making friction material and preparation method thereof
Technical field
The present invention relates to a kind of for New Type of Carbon carbon composite making friction material and preparation method thereof, belong to material Technical field, particularly belongs to carbon materials technical field.
Background technology
Along with developing rapidly of automobile and high ferro industry, people are to aspects such as the speed of service of vehicle, safety, comfort levels Propose the highest demand.Friction material is as key components and parts during automobile brake, and brake noise is that user complains One of many problems, solving noise has a lot of way, as friction plate chamfering, steel back added bloop and shockproof sheet etc., but with Friction material abrasion in use and consumption, chamfering and bloop all can lose the effect reducing noise because of abrasion.Mesh Before, countries in the world develop multiple friction material formulation and novel raw material the most in succession, but because technical protection, patent protection limit Etc. many reasons, we are domestic also in space state a lot of technology.
Summary of the invention
It is an object of the invention to provide a kind of New Type of Carbon carbon composite for making friction material and preparation side thereof Method, is that to select porous activated carbon and graphite powder be raw material, adds after binding agent kneading in kneading pot, then rolls and pressure ball, Carrying out graphitization processing, last crushing and screening obtains.
The present invention comprises the steps:
1) raw material is chosen: selecting porous activated carbon, graphite powder is raw material;
2) kneading: weighing powder and add preheating in kneading pot, temperature controls at 60 ~ 90 DEG C;Through after a period of time, add bonding Agent wet mixing 30 ~ 50 minutes, takes the dish out of the pot;
3) die mould: the thickener after kneading imports in casted die mould, is pressed into fine and close spheroid;
4) graphitization: the ball material suppressed is sent into graphitizing furnace, carries out graphitization processing under conditions of 2800 ~ 2900 DEG C;
5) broken, screening: the ball material after graphitization processing crushes, and uses sieved through sieve.
Further, in step 1), the particle size distribution of graphite powder is 5 ~ 10um;The ratio of activated carbon and graphite powder can basis Rebound rate requires suitably to regulate.
Further, step 2) in binding agent be mid temperature pitch or liquid asphalt, addition is about the 30% of gross weight;Powder Expecting that it is 10 ~ 20min that time is dry mixed, temperature controls at 60 ~ 90 DEG C;After addition Colophonium, the wet mixing time is 30 ~ 50min;
Further, casted die mould described in step 3) can be any former.
Further, in step 4), graphitization processing temperature is 2800 ~ 2900 DEG C.
The principle of the present invention is that to utilize activated carbon and small grain size graphite powder be framework material, selects mid temperature pitch or liquid drip Blue or green as binding agent, compound is pressed into spheroid after abundant kneading, carries out graphitization processing.In graphitizing process, Organic principle in binding agent all volatilizees, and forms a large amount of micropore.Asphalt carbonization is pitch coke, the carbon atom in pitch coke and work Property charcoal and graphite carbon atom rely on covalent bond be closely joined together.The carbon carbon composite of this structure possesses the profit of graphite Sliding effect, and possess abundant pore structure, resiliency after compression under the conditions of certain pressure, rebound rate becomes with pressure size Change, can be used for making friction material, improve compressibility, reduce loss and noise, thus reach more preferable brake feel.
Concrete fabricating technology is as follows:
1) raw material is chosen: selecting porous activated carbon, graphite powder is raw material, and wherein, graphite powder Task-size Controlling is at 5 ~ 10um;
2) kneading: weighing powder and add in kneading pot and preheat, stir 20min, temperature controls at 60 ~ 90 DEG C;Through after a while After, add binding agent wet mixing 30 ~ 50min, take the dish out of the pot;
3) die mould: the thickener after kneading imports in casted die mould, is pressed into compact texture body;
4) graphitization: the ball material suppressed feeding graphitizing furnace is carried out graphitization processing, graphitization processing temperature is 2800 ~ 2900℃;
5) broken, screening: the ball material after graphitization processing crushes, and uses sieved through sieve.
The a kind of for New Type of Carbon carbon composite making friction material and preparation method thereof of present invention offer is provided. Illustrate the concrete fabricating technology of this carbon carbon composite herein, it will help be better understood from the present invention's Method and principle thereof.Certainly, under the premise without departing from the principles of the invention, it is also possible to by adjusting raw material granularity size, kneading The technological parameter such as time, graphitization temperature improves, but these improve the protection domain also falling into the claims in the present invention In.

Claims (4)

1. one kind is used for New Type of Carbon carbon composite making friction material and preparation method thereof, comprises the steps:
Choose raw material: selecting porous activated carbon, graphite powder is raw material;
Kneading: weighing powder and add preheating in kneading pot, temperature controls at 60 ~ 90 DEG C;Through after a period of time, add binding agent Wet mixing 30 ~ 50 minutes, takes the dish out of the pot;
Die mould: the thickener after kneading imports in casted die mould, is pressed into fine and close spherical;
Graphitization: the ball material suppressed feeding graphitizing furnace is carried out graphitization processing;
Broken, screening: the ball material after graphitization processing crushes, and uses sieved through sieve.
2., according to claim 1, in step 1), the particle size distribution of graphite powder is 5 ~ 10um;Activated carbon is permissible with the ratio of graphite powder Require suitably to regulate according to rebound rate.
3. according to claim 1, step 2) in binding agent be mid temperature pitch or liquid asphalt, addition is about gross weight 30%;It is 10 ~ 20min that powder is dry mixed the time, and temperature controls at 60 ~ 90 DEG C;After addition Colophonium, the wet mixing time is 30 ~ 50min.
4., according to claim 1, casted die mould described in step 3) can be any former;
According to claim 1, in step 4), graphitization processing temperature is 2800 ~ 2900 DEG C.
CN201610419024.XA 2016-06-13 2016-06-13 A kind of for New Type of Carbon carbon composite making friction material and preparation method thereof Pending CN106083047A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610419024.XA CN106083047A (en) 2016-06-13 2016-06-13 A kind of for New Type of Carbon carbon composite making friction material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610419024.XA CN106083047A (en) 2016-06-13 2016-06-13 A kind of for New Type of Carbon carbon composite making friction material and preparation method thereof

Publications (1)

Publication Number Publication Date
CN106083047A true CN106083047A (en) 2016-11-09

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Application Number Title Priority Date Filing Date
CN201610419024.XA Pending CN106083047A (en) 2016-06-13 2016-06-13 A kind of for New Type of Carbon carbon composite making friction material and preparation method thereof

Country Status (1)

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CN (1) CN106083047A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109694250A (en) * 2018-06-19 2019-04-30 安徽锦美碳材科技发展有限公司 A method of preparing graphite saggar

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102002621A (en) * 2010-10-09 2011-04-06 北京航空航天大学 Carbon-based composite material for sliding block of current collector and preparation method thereof
CN104386669A (en) * 2014-04-22 2015-03-04 天津锦美碳材科技发展有限公司 High-rebound-elasticity porous graphite material and preparation method thereof
CN104610916A (en) * 2015-02-11 2015-05-13 江苏金麦穗新能源科技股份有限公司 Rice-wheat straw activated carbon powder toughening particle friction material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102002621A (en) * 2010-10-09 2011-04-06 北京航空航天大学 Carbon-based composite material for sliding block of current collector and preparation method thereof
CN104386669A (en) * 2014-04-22 2015-03-04 天津锦美碳材科技发展有限公司 High-rebound-elasticity porous graphite material and preparation method thereof
CN104610916A (en) * 2015-02-11 2015-05-13 江苏金麦穗新能源科技股份有限公司 Rice-wheat straw activated carbon powder toughening particle friction material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109694250A (en) * 2018-06-19 2019-04-30 安徽锦美碳材科技发展有限公司 A method of preparing graphite saggar

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Application publication date: 20161109

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