CN106082592A - One prepares optical glass clinker device - Google Patents
One prepares optical glass clinker device Download PDFInfo
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- CN106082592A CN106082592A CN201610636145.XA CN201610636145A CN106082592A CN 106082592 A CN106082592 A CN 106082592A CN 201610636145 A CN201610636145 A CN 201610636145A CN 106082592 A CN106082592 A CN 106082592A
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- Prior art keywords
- rotating cylinder
- casing
- fixed
- fixed support
- optical glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/23—Cooling the molten glass
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
Abstract
The entitled one of the present invention prepares optical glass clinker device.Belong to optical glass to get the raw materials ready technical field.It mainly solves the existing mode of getting the raw materials ready and there is the problem that the handling requirement of personnel is high, production efficiency is low, wastes water and easily damages operator.It is mainly characterized by comprising: that casing is positioned at case supports frame, be provided with casing lifter wheel between it;Support tube is positioned at below fixed support, and support tube portlet is fixed on fixed support;Rotating cylinder is positioned at above fixed support, and rotating cylinder portlet is positioned on fixed support, and central rotation dish, agitator are separately fixed at above and below gear-shift mechanism, and rotating cylinder portlet is arranged on fixed support;Rotating disk hydraulic giant, rotating cylinder hydraulic giant are arranged on the top of rotating cylinder large port;Brake caster is arranged on bottom case supports frame.The present invention has that grog product crystallize crystal grain is less, concordance compared with strong, granularity is controlled and substitutes the feature of manpower work, be mainly used in optical glass and prepare grog.
Description
Technical field
The invention belongs to optical glass get the raw materials ready technical field, prepare grog device particularly to a kind of optical glass.
Background technology
At present, optical glass is mainly used in optical instrument or the lens of mechanical system, prism, reflecting mirror, window etc., light
Learn glass work and belong to " high, precision and frontier " industry.Optical glass has the feature such as high index of refraction, low dispersion, is to manufacture digital phase
The supplementary material that machine, digital image machine, mobile phone, microscope etc. are necessary, is also widely used for the fields such as Aeronautics and Astronautics simultaneously.
Optical glass batch production investing method mainly have two kinds, one be direct plunge into according to the mixed chemical industry of formulation ratio former
Material, smelting furnace itself is required higher by this, and melting time is longer, and glass melting temperature is higher, in order to by the most molten for the industrial chemicals of input
Changing, additionally smelting furnace to have stronger homogenizing ability, clarifying ability, in order to physical-chemical reaction will be occurred in high-temperature smelting pot to melt
The abundant homogenizing of industrial chemicals.But reality production process in, due to melted industrial chemicals occur chemical reaction time to smelting furnace
Itself corroding relatively big, the optical glass product quality produced is the most undesirable, especially contain rare earths material, high index of refraction,
The higher trade mark of glass melting temperature, it in process of production product interior quality problem the most prominent, so produce time mainly adopt
Use another external square type, the most first produce optical glass clinker, then will the optical glass clinker that prepare input smelting furnace produce,
Get the raw materials ready product indexs such as can solving the striped of interiors of products, degree of staining, refractive index homogeneity, thus improving product quality.
Optical glass gets the raw materials ready what product was mainly obtained by two ways, and a kind of is that melted glass pouring is cast glass
Thin plate, then carry out water spray and blow, another mode is during by melted glass blowing, uses hydraulic giant directly to carry out
Blowing, the advantage of former mode is water-saving, but higher to the equipment requirements preparing product, and otherwise, at high temperature glass is easy
It is contaminated, affects later stage use;Latter approach benefit is that the product uniformity prepared to be got well, and grog quality is higher, but right
The handling requirement of operator is the highest, bigger to the demand of water.The glass melted is being put by handling being primarily referred to as
During material, need operator constantly the glass put down to be stirred, in order to glass can fast cooling, fall
Low below the recrystallization temperature of glass, otherwise glass will crystallize, bring impact to secondary material, thus affect product quality.
Additionally, due to the speed heterogeneity of artificial stirring, the granularity of the grog prepared also heterogeneity, affect stablizing of secondary fusion
Property, and the splashing of water, also easily operator are damaged, there is potential safety hazard.
Summary of the invention
Not enough in order to overcome existing optical glass to prepare present in grog product operation process, the present invention provides one
Planting the equipment preparing optical glass clinker after smelting furnace completes material, this equipment can preferably complete bath of glass and explode process, and
Need not artificially be stirred it, whole process is automatically performed.
The technical solution of the present invention is: one prepares optical glass clinker device, it is characterised in that: include rotating disk
Hydraulic giant, central rotation dish, rotating cylinder hydraulic giant, casing, rotating cylinder, gear-shift mechanism, fixed support, support tube, agitator, casing
Lifter wheel, case supports frame, brake caster;Wherein, casing is positioned at case supports frame, is provided with casing lifting tooth between it
Wheel, casing lifter wheel is fixed on case supports frame, is present between case supports frame and casing, by casing lifter wheel
The lifting of casing can be controlled;Gear-shift mechanism is fixed in the middle part of box cavity by fixed support;Support tube is fixing for being positioned at
Conically shaped below support, support tube portlet is fixed on fixed support;Rotating cylinder is to be positioned at the taper above fixed support
Cylinder, rotating cylinder portlet is positioned on fixed support, central rotation dish, agitator be separately fixed at above gear-shift mechanism and under
Side, rotating cylinder portlet is arranged on fixed support;Rotating disk hydraulic giant, rotating cylinder hydraulic giant are arranged on the upper of rotating cylinder large port
Side;Brake caster is arranged on bottom case supports frame.
The tapered disk of upper fin centered by central rotation dish described in the technical solution of the present invention, disk bottom is straight
Footpath is Ф 500~Ф 5000mm, and the center angle of disk upper fin part is 30~180 °, the V-shape angle of rotating cylinder be 30~
170°.This device is during smelting furnace blowing, and vitreous humour is released from smelting furnace and fallen into central rotation dish device, melted glass
Glass has preferable ductility, is quickly rotated and is drawn as filament, rapid due to the injection of water, temperature while cooling rapidly
Drop and burst, form glass fine slag;Due to centrifugal action, the glass fine slag with certain humidity is thrown to the position of rotating cylinder,
Again carry out water spray process, V-type rotating cylinder carries out secondary and bursts, form thinner powder, due to the rotation of circumference rotating cylinder
Rotary speed is not quickly, so being flushed to the position of agitator under the effect of giant, piles up, at agitator in hopper
Effect under, pile up grog out and be stirred device and mix out, high-temperature duration is shorter, finally lowers the temperature in water, is formed
The grog product needed eventually.
Central rotation dish hydraulic giant described in the technical solution of the present invention is fixed on casing one side upper end, in directive
Heart rotating disk;Rotating cylinder hydraulic giant is three, is separately fixed at other three upper ends, side of casing, directive rotating cylinder inwall;Water spray portion
Dividing can be with water yield adjusting, and entirety controls the size of the granularity preparing grog.
Central rotation dish described in the technical solution of the present invention is platinum or the resistance to height such as aluminium bronze or mould steel
The central rotation dish of temperature material;Rotating cylinder is aluminium bronze or mould steel or the rotating cylinder of stainless steel;Agitator is stainless
The agitator of steel matter.
The superiority of the present invention:
1. the melten glass released by smelting furnace by the central rotation dish centrifugal rotation of feed preparing device pulls into filament, serves
The effect of fast cooling for the first time, after again injection through hydraulic giant serve the effect of fast cooling, owing to glass cooling is very fast,
Walking around the recrystallization temperature of glass, the grog product crystallize crystal grain of formation is less, and the secondary material at postorder will be the easiest.
2. can regulate and control due to the centrifugal rotation speed of machinery, whole preparation process will not change, and prepares out
Homogeneity of product is preferable, and secondary material is more stable.
3., due to central rotation dish, rotating cylinder, the speed of agitator all can be adjusted, by regulation central rotation dish
With the granularity that the rotary speed of rotating cylinder and matched amount of flush water control grog, the glass fine slag granule preparing out
Spend controlled.
4. by the use of plant equipment, instead of manpower work, safety working environment, improve labor efficiency.
Accompanying drawing explanation
Fig. 1 is the isometric view preparing optical glass clinker device.
Fig. 2 is the cross section view preparing optical glass clinker device.
Fig. 3 is to prepare the cross section view that optical glass clinker device decomposes.
Detailed description of the invention
As shown in Figure 1 to Figure 3, prepare optical glass clinker device and be made up of with case supports frame 12 liftable casing 4, case
Body 4 is positioned at case supports frame 12, is provided with casing lifter wheel 11 between it, and casing lifter wheel 11 has four groups, and often group has 11
Individual left and right tooth wheel composition, is respectively distributed to four angles of casing 4 and is fixed on case supports frame 12, being present in case supports frame
Between 12 and casing 4, the lifting of casing 4 can be controlled by casing lifter wheel 11;Casing 4 includes central rotation dish 2, rotates
Cylinder 6, gear-shift mechanism 7, fixed support 8, support tube 9, gear-shift mechanism 7 is fixed in casing 4 intracavity by fixed support 8
Portion;Support tube 9 is to be positioned at the conically shaped below gear-shift mechanism 7, and support tube 9 portlet is fixed on fixed support 8, rotating cylinder
6 for be positioned at the conically shaped above gear-shift mechanism 7, and rotating cylinder 6 portlet is connected with fixed support 8, has card in fixed support 8
Groove, rotating cylinder 6 portlet embeds in draw-in groove;Central rotation dish 2, agitator 10, be separately fixed at gear-shift mechanism 7 top and
Lower section;Rotating disk hydraulic giant 1, rotating cylinder hydraulic giant 3, it is arranged on the top of rotating cylinder 6 large port;Brake caster 13 is arranged on casing and props up
Bottom support.The centrosymmetric tapered disk of upper fin centered by central rotation dish 2, a diameter of Ф of disk bottom 500~Ф
5000mm, the center angle of disk upper fin part is 30~180 °, and the V-shape angle of rotating cylinder 6 is 30~170 °.Rotating disk water
Rifle 1 is fixed on casing 4 one side upper end, directive central rotation dish 2;Rotating cylinder hydraulic giant 3 is three, is separately fixed at casing 4 another
Outer three upper ends, side, directive rotating cylinder 6 inwall.Central rotation dish 2 is platinum or the high temperature resistant material such as aluminium bronze or mould steel
Central rotation dish;Rotating cylinder 6 is aluminium bronze or mould steel or the rotating cylinder of stainless steel;Agitator 10 is stainless steel
The agitator of matter.
Open brake caster 13 when in use, be movable to the underface of smelting furnace vomit pipe, place immediately below it
The good required container containing grog, the generally hopper of stainless steel material, and pile water therein, standby;In adjustment
The position that heart rotating disk 2 is corresponding with vomit pipe, adjusts central rotation dish 2, rotating cylinder 6, the rotating speed of agitator 10, and spray
It is mapped to the water yield of the rotating disk hydraulic giant 1 of central rotation dish 2, is ejected into the water yield of three rotating cylinder hydraulic giants 3 of rotating cylinder 6,
Wait that melted glass is released.
Melted vitreous humour, after smelting furnace is released, falls on central rotation dish 2, due to the rotary speed of central rotation dish 2
Comparatively fast, additional melted glass has preferable ductility, is pulled into filament by quickly rotating, due to rotation while cooling rapidly
The injection of rotating disk hydraulic giant 1, temperature decrease and burst, formed glass fine slag;Under the action of the centrifugal, the glass with certain humidity is thin
Slag is thrown to the position of rotating cylinder 6, again be processed by the water spray of three rotating cylinder hydraulic giants 3, carries out two in V-type rotating cylinder 6
Secondary burst, form thinner powder, owing to the rotary speed of circumference rotating cylinder 6 is not quickly, so at three rotating cylinder hydraulic giants 3
Effect under be flushed to the position of support tube 9, and heap in hopper by the blanking clearance 5 between rotating cylinder 3 and central rotation dish 2
Long-pending, under the effect of agitator 10, to pile up grog out and be stirred device and mix out, high-temperature duration is shorter, in water
Rear cooling, forms the final grog product needed.
Claims (4)
1. one kind prepares optical glass clinker device, it is characterised in that: include rotating disk hydraulic giant (1), central rotation dish (2), rotation
Rotating cylinder hydraulic giant (3), casing (4), rotating cylinder (6), gear-shift mechanism (7), fixed support (8), support tube (9), agitator (10),
Casing lifter wheel (11), case supports frame (12) and brake caster (13);Wherein, casing (4) is positioned at case supports frame (12)
In, it being provided with casing lifter wheel (11) between it, casing lifter wheel (11) is fixed on case supports frame (12), is present in case
Between body bracing frame (12) and casing (4), the lifting of casing (4), gear shift can be controlled by casing lifter wheel (11)
Device (7) is fixed in the middle part of casing (4) intracavity by fixed support (8);Gear-shift mechanism (7) is fixed on by fixed support (8)
In the middle part of casing (4) intracavity;Support tube (9) is for be positioned at the conically shaped below fixed support (8), and support tube (9) portlet is fixed on
On fixed support (8);For to be positioned at the conically shaped above fixed support (8), rotating cylinder (6) portlet is positioned at fixing rotating cylinder (6)
On support (8), central rotation dish (2), agitator (10) are separately fixed at above and below gear-shift mechanism (7), rotating cylinder (6)
Portlet is arranged on fixed support;Rotating disk hydraulic giant (1), rotating cylinder hydraulic giant (3) are arranged on the upper of rotating cylinder (6) large port
Side;Brake caster (13) is arranged on case supports frame (12) bottom.
One the most according to claim 1 prepares optical glass clinker device, it is characterised in that: described central rotation dish
(2) the centrosymmetric tapered disk of upper fin centered by, a diameter of Ф of disk bottom 500~Ф 5000mm, disk upper fin part
Center angle be 30~180 °, the V-shape angle of rotating cylinder 6 is 30~170 °.
One the most according to claim 1 and 2 prepares optical glass clinker device, it is characterised in that: described rotating disk
Hydraulic giant (1) is fixed on casing (4) one side upper end, directive central rotation dish (2);Rotating cylinder hydraulic giant (3) is three, fixes respectively
At other three upper ends, side of casing (4), directive rotating cylinder (6) inwall.
One the most according to claim 1 and 2 prepares optical glass clinker device, it is characterised in that: described center rotation
Rotating disk (2) is platinum or the central rotation dish of the high temperature resistant material such as aluminium bronze or mould steel;Rotating cylinder (6) be aluminium bronze or
Mould steel or the rotating cylinder of stainless steel;Agitator (10) is the agitator of stainless steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610636145.XA CN106082592B (en) | 2016-08-05 | 2016-08-05 | One kind preparing optical glass clinker device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610636145.XA CN106082592B (en) | 2016-08-05 | 2016-08-05 | One kind preparing optical glass clinker device |
Publications (2)
Publication Number | Publication Date |
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CN106082592A true CN106082592A (en) | 2016-11-09 |
CN106082592B CN106082592B (en) | 2019-07-30 |
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Application Number | Title | Priority Date | Filing Date |
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CN201610636145.XA Active CN106082592B (en) | 2016-08-05 | 2016-08-05 | One kind preparing optical glass clinker device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115124220A (en) * | 2022-06-29 | 2022-09-30 | 江西天狼非金属新材料有限公司 | Cooling device for processing waste glass fiber into glass clinker |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2105415A1 (en) * | 2008-03-27 | 2009-09-30 | Rockwool International A/S | Process and apparatus for making a mineral melt |
CN102849921A (en) * | 2012-04-10 | 2013-01-02 | 湖北新华光信息材料有限公司 | Dry-type preparation method of lanthanide optical glass smelting clinker and dedicated device thereof |
CN203173956U (en) * | 2013-03-28 | 2013-09-04 | 湖北新华光信息材料有限公司 | Scooping-free device of glass clinkers |
CN206089422U (en) * | 2016-08-05 | 2017-04-12 | 湖北新华光信息材料有限公司 | Optical glass grog device prepares |
-
2016
- 2016-08-05 CN CN201610636145.XA patent/CN106082592B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2105415A1 (en) * | 2008-03-27 | 2009-09-30 | Rockwool International A/S | Process and apparatus for making a mineral melt |
CN102849921A (en) * | 2012-04-10 | 2013-01-02 | 湖北新华光信息材料有限公司 | Dry-type preparation method of lanthanide optical glass smelting clinker and dedicated device thereof |
CN203173956U (en) * | 2013-03-28 | 2013-09-04 | 湖北新华光信息材料有限公司 | Scooping-free device of glass clinkers |
CN206089422U (en) * | 2016-08-05 | 2017-04-12 | 湖北新华光信息材料有限公司 | Optical glass grog device prepares |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115124220A (en) * | 2022-06-29 | 2022-09-30 | 江西天狼非金属新材料有限公司 | Cooling device for processing waste glass fiber into glass clinker |
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CN106082592B (en) | 2019-07-30 |
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