CN106079502A - Cord fabric impregnation system - Google Patents
Cord fabric impregnation system Download PDFInfo
- Publication number
- CN106079502A CN106079502A CN201610525562.7A CN201610525562A CN106079502A CN 106079502 A CN106079502 A CN 106079502A CN 201610525562 A CN201610525562 A CN 201610525562A CN 106079502 A CN106079502 A CN 106079502A
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- Prior art keywords
- mixing device
- glue mixing
- pipe
- glue
- tank
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
- B29D30/40—Chemical pretreatment of textile inserts before building the tyre
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to Cord Fabric Production apparatus field, especially a kind of cord fabric impregnation system, it includes ingredient sector and temperature control device, described ingredient sector includes head tank and glue mixing device, if glue mixing device is divided into Ganlei according to process sequence, and technique from front to back during the height of all kinds of glue mixing devices arrange the most from high to low；The height of described head tank is higher than all glue mixing devices, and head tank is connected with part or all of glue mixing device by pipeline, is in height located relatively at the glue mixing device of top by connecting between pipeline and the glue mixing device of partly or entirely lower section；And it is provided with Material control valve on all of pipeline；Glue mixing device is provided with accurate feeding device.Cord fabric impregnation system obtained by the present invention, its simple in construction, running can reduce energy consumption, and stable temperature control so that course of reaction keeps in each glue mixing device constant temperature substantially, add additionally for material more accurate, automaticity is high.
Description
Technical field
The present invention relates to Cord Fabric Production apparatus field, especially a kind of cord fabric impregnation system.
Background technology
It is by carrying out water-cooled heat exchange on glue mixing device that existing cord fabric impregnation temperature controls, but this heat exchange side
Formula is poor for the temperature control precision within glue mixing device, can there is more fierce fluctuation, thus can affect glue and prepare
Performance.
At present during the Cord Fabric Production of allotment to(for) sizing material be all by the raw material in head tank by delivery pump and
Pipeline is delivered in the glue mixing device of direct reaction, the most again by delivery pump, the product that reaction produces is delivered to subsequent reactions
Glue mixing device in, in the process, need to consume the energy consumptions such as more electric energy, and delivery pump easily damage during using
Bad, affect dispensing progress etc..
Summary of the invention
The invention aims to solve the deficiency of above-mentioned technology and provide one can reduce in material conveying process
Energy consumption, and can ensure that glue mixing device stable temperature control, the cord fabric impregnation system fluctuating little.
In order to achieve the above object, the cord fabric impregnation system designed by the present invention, it includes ingredient sector and temperature control
Mechanism processed, described ingredient sector includes head tank and glue mixing device, if glue mixing device is divided into Ganlei according to process sequence, and
Technique from front to back during the height of all kinds of glue mixing devices arrange the most from high to low；The height of described head tank is higher than institute
Having glue mixing device, head tank is connected with part or all of glue mixing device by pipeline, is in height located relatively at the impregnation of top
Device is by connecting between pipeline and the glue mixing device of partly or entirely lower section；And it is provided with Material control on all of pipeline
Valve；Described temperature control device includes attemperater, glue mixing device, is provided with hot water out pipe and hot water returns on attemperater
Flow tube, is provided with water pump on hot water out pipe, and the end of hot water out pipe is connected with each glue mixing device respectively, and hot water out pipe exports
Hot water is to glue mixing device for controlling the temperature of glue mixing device, and hot water return pipe is connected with each glue mixing device equally, and impregnation fills
The hot water output put to hot water return pipe and is back in attemperater；Attemperater is provided with cold water inlet pipe and cold water
Go out pipe, go out with cold water at cold water inlet pipe attemperater within and connected by snake pipe between pipe, setting on cold water inlet pipe
There is flow control valve.
Described glue mixing device is divided into two classes, and one type includes a reactive tank and a measuring tank, another kind of includes
Three glue grooves, the position of described head tank is higher than reactive tank and measuring tank, and the position of described reactive tank and measuring tank is high
In glue groove.
Described reactive tank, measuring tank, the structure of glue groove are: include the temp controlling tank of outer layer and be arranged on temperature
Controlling the retort within tank, the outer surface in retort is arranged with the water pipe being interconnected, described water pipe import and hot water
Going out pipe to connect, described pipe outlet is connected with hot water return pipe.
Technique scheme, is arranged on head tank in the region that horizontal level is the highest, simultaneously by glue mixing device according to work
If the sequencing of skill reaction or the raw material priority needed for reacting according to it are divided into Ganlei, the material used in head tank
A class glue mixing device as reactant is arranged in second highest region；The glue mixing device reaction gained in the second highest region of use
Material is arranged in the region being highly only below second highest region, by that analogy, it is achieved institute as a class glue mixing device of reactant
Some glue mixing devices belong to the most a certain class.During use, according to technological requirement, by the material in head tank by pipeline again
The effect of gravity is lower to be entered in the glue mixing device in second highest region, and amount then closes the control valve on this pipeline, often when reaching requirement
The interpolation of the material in individual glue mixing device all by above-mentioned way, can effectively reduce the more electricity produced because of material conveying
Can, and serviceability is stable.Inject the hot water of uniform temperature the most in the course of the work in attemperater, then pass through hot water
Go out pipe by delivery to glue mixing device, glue mixing device is carried out temperature control, and its temperature liter after reaction in glue mixing device
Height, then delivery temperature raised by hot water return pipe is in attemperater, and the cold water inlet pipe in attemperater with
The cold water that cold water flows through in going out pipe can be cooled to OK range to the hot water in attemperater.Final according in glue mixing device
Temperature as reference, control cold water flow by the flow control valve on cold water inlet pipe, thus can control in attemperater
Basis water temperature, and then the cooling-down effect that impact is to glue mixing device, so circulate, then can the temperature in glue mixing device be controlled basic
Constant, temperature fluctuation is little, improves the service behaviour of glue mixing device.
Being provided with accurate feeding device on glue mixing device, its structure is: the pipeline connected between described glue mixing device
And the pipeline being connected between glue mixing device with head tank is Feed lines, arranging on the Feed lines of glue mixing device junction
Having bypass branch, one end of bypass branch is arranged on Feed lines, and the other end is arranged on Feed lines or in correspondence
On glue mixing device, the caliber of described bypass branch is less than the caliber of Feed lines；Connection in bypass branch Yu Feed lines
Place is provided with main valve to the Feed lines on the Feed lines between glue mixing device or between bypass branch two ends,
Being provided with auxiliary-valve in bypass branch, main valve, auxiliary-valve are automatically controlled by PLC system.
Glue mixing device is provided with Weighing module, is connected between described Weighing module and PLC system and carries out data
Transmission.
Above-mentioned accurate feeding device and the setting of Weighing module, can accurately control adding of material in each glue mixing device
Adding, the weighing information in glue mixing device can feed back to PLC system in time and automatically controls simultaneously.Glue mixing device is started
During charging, PLC system control bound door is individually opened or main valve and auxiliary-valve are opened simultaneously, material by Feed lines or
Feed lines and bypass branch are added simultaneously, and when weighing information reflection weight of material is close to setting value, PLC system is automatically switched off
Main valve, auxiliary-valve then opens or is still held open state, and material then enters glue mixing device separately through bypass branch, by
Little in the caliber of bypass branch, flow is the most relatively small, can be more prone to and be accurately controlled material and add, when material reaches
During setting value, PLC system controls auxiliary-valve and closes, and the precision now added material is high, and error is little.
Described reactive tank and measuring tank are arranged on intermediate floor, and head tank is arranged on reactive tank and building, measuring tank place
A upper floor of layer, described glue groove is then arranged on reactive tank and next floor of measuring tank place floor, described pipeline
Through corresponding floor.The design of this structure, convenient be controlled the equipment on each layer processes, and improves practicality.
Water pump two ends on hot water out pipe connect backup line, is provided with reserve pump on backup line.When it
When middle water pump damages, reserve pump can be used, it is ensured that normally produce；And in emergency circumstances ought can pass through water pump and standby water
Pump works the flow increased in hot water out pipe simultaneously, improves cooling-down effect.
It is provided with drain valve on hot water out pipe between glue mixing device and water pump.Can by attemperater and hot water out pipe and
Hot water emptying in hot water return pipe, facilitates cleaning etc..
The caliber of described bypass branch is the 1/10-1/2 of dropping pipeline caliber；It is preferably 1/3.
Cord fabric impregnation system obtained by the present invention, its simple in construction, can reduce energy consumption, and temperature control in running
System is stable so that substantially keep constant temperature in course of reaction in each glue mixing device, adds more accurate, automatically additionally for material
Change degree is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the ingredient sector in the present invention；
Fig. 2 is the structural representation of the temperature control device in the present invention；
Fig. 3 is the structural representation of the accurate feeding device in the present invention.
Detailed description of the invention
The invention will be further described to combine accompanying drawing below by embodiment.
Embodiment 1:
As it is shown in figure 1, the cord fabric impregnation system that the present embodiment describes, it includes ingredient sector and temperature control device, described
Ingredient sector include head tank 1 and glue mixing device；According to process sequence, glue mixing device being divided into two classes, one type includes one
Individual reactive tank 2 and a measuring tank 3, another kind of include three glue grooves 4, and measuring tank 3 is used for preparing glue A liquid, reactive tank 2
For preparing glue B liquid, three glue grooves 4 are then for the preparation of glue.During described reactive tank 2 and measuring tank 3 are arranged on
Between on floor, head tank 1 is arranged on reactive tank 2 and a upper floor of measuring tank 3 place floor, and described glue groove 4 is then arranged
At reactive tank 2 and next floor of measuring tank 3 place floor, head tank 1 is connected with reactive tank 2, measuring tank 3 by pipeline, meter
Measuring tank 3, reactive tank 2 are by connecting between pipeline with glue groove 4；And it is provided with control valve on all of pipeline；Described pipe
Road is through corresponding floor.Can connect, on head tank 1, reactive tank 2, measuring tank 3, glue groove 4, the gas having technological reaction needs
Body pipeline and final discharge pipe etc..
As in figure 2 it is shown, described temperature control device includes attemperater 2-1, glue mixing device, on attemperater 2-1
It is provided with hot water out pipe 2-2 and hot water return pipe 2-3, hot water out pipe 2-2 is provided with water pump 2-7, the end of hot water out pipe 2-2
End is connected with multiple glue mixing devices respectively, and hot water out pipe 2-2 output hot water is used for controlling the temperature of glue mixing device to glue mixing device,
Hot water return pipe 2-3 is connected with each glue mixing device equally, and the hot water output on glue mixing device to hot water return pipe 2-3 and refluxes
To attemperater 2-1；Attemperater 2-1 is provided with cold water inlet pipe 2-4 and cold water goes out pipe 2-5, in attemperater 2-1
The cold water inlet pipe 2-4 in portion is gone out with cold water and is connected by coil 2-6 road between pipe 2-5, is provided with flow on cold water inlet pipe 2-4
Control valve 2-10.
The structure of described glue mixing device includes the temp controlling tank of outer layer and is arranged on the reaction within temp controlling tank
Tank, the outer surface in retort is arranged with the water pipe being interconnected, and the import of described water pipe is connected with hot water out pipe 2-2, institute
The outlet of the water pipe stated is connected with hot water return pipe 2-3.
Water pump 2-7 two ends on hot water out pipe 2-2 connect backup line, is provided with reserve pump on backup line
2-8.It is provided with drain valve 2-9 on hot water out pipe 2 between glue mixing device and water pump 2-7.Can be by attemperater 2-1 and hot water
Go out the hot water emptying in pipe 2-2 and hot water return pipe 2-3, facilitate cleaning etc..
As it is shown on figure 3, be provided with accurate feeding device on glue mixing device 3-1, its structure is: described glue mixing device 3-
Between the pipeline and glue mixing device 3-1 with the head tank 1 that connect between 1, the pipeline that is connected is Feed lines 3-4, with glue mixing device
Being provided with bypass branch 3-5 on the Feed lines 3-4 of 3-1 junction, one end of bypass branch 3-5 is arranged on Feed lines 3-4
On, the other end is arranged on the glue mixing device 3-1 of correspondence, and the caliber of described bypass branch 3-5 is the 1/ of Feed lines 3-4 caliber
3；It is provided with master on Feed lines 3-4 between the junction of bypass branch 3-5 and Feed lines 3-4 to glue mixing device 3-1
Valve 3-6, bypass branch 3-5 is provided with auxiliary-valve 3-7, main valve 3-6, auxiliary-valve 3-7 by PLC system 3-2 automatic
Control.
Glue mixing device 3-1 is provided with Weighing module 3-3, connects between described Weighing module 3-3 and PLC system 3-2
Connect and carry out data transmission.
Claims (9)
1. a cord fabric impregnation system, is characterized in that: it includes ingredient sector and temperature control device, described ingredient sector
Including head tank and glue mixing device, if glue mixing device is divided into Ganlei according to process sequence, and technique from front to back during
The height of all kinds of glue mixing devices is arranged the most from high to low；The height of described head tank is higher than all glue mixing devices, and head tank leads to
Piping connects with part or all of glue mixing device, be in height located relatively at top glue mixing device by pipeline with part or
All connect between the glue mixing device of lower section；And it is provided with Material control valve on all of pipeline；Described temperature controller
Structure includes attemperater, glue mixing device, is provided with hot water out pipe and hot water return pipe, sets on hot water out pipe on attemperater
Being equipped with water pump, the end of hot water out pipe is connected with each glue mixing device respectively, and hot water out pipe output hot water is used for glue mixing device
Controlling the temperature of glue mixing device, hot water return pipe is connected with each glue mixing device equally, and the hot water output on glue mixing device is to heat
Water return duct is also back in attemperater；Attemperater is provided with cold water inlet pipe and cold water goes out pipe, in attemperater
The cold water inlet pipe in portion is gone out with cold water and is connected by snake pipe between pipe, is provided with flow control valve on cold water inlet pipe.
A kind of cord fabric impregnation system the most according to claim 1, is characterized in that: described glue mixing device is divided into two classes,
One type includes a reactive tank and a measuring tank, another kind of includes three glue grooves, and the position of described head tank is high
In reactive tank and measuring tank, described reactive tank and the position of measuring tank higher than glue groove.
A kind of cord fabric impregnation system the most according to claim 2, is characterized in that: described reactive tank, measuring tank, glue
The structure of groove is: includes the temp controlling tank of outer layer and is arranged on the retort within temp controlling tank, outside retort
Surface alignment has the water pipe being interconnected, described water pipe import to be connected with hot water out pipe, and described pipe outlet returns with hot water
Flow tube connects.
4., according to a kind of cord fabric impregnation system described in claim 1 or 2 or 3, it is characterized in that: be provided with on glue mixing device
Accurately feeding device, its structure is: be connected between the pipeline and glue mixing device with the head tank that connect between described glue mixing device
Pipeline be Feed lines, be provided with bypass branch on the Feed lines of glue mixing device junction, one end of bypass branch
Being arranged on Feed lines, the other end is arranged on Feed lines or on corresponding glue mixing device, described bypass branch
Caliber less than the caliber of Feed lines；Feed lines between the junction of bypass branch and Feed lines to glue mixing device
It is provided with main valve on Feed lines above or between bypass branch two ends, bypass branch is provided with auxiliary-valve, main
Valve, auxiliary-valve are automatically controlled by PLC system.
A kind of cord fabric impregnation system the most according to claim 4, is characterized in that: be provided with mould of weighing on glue mixing device
Block, is connected between described Weighing module and PLC system and carries out data transmission.
A kind of cord fabric impregnation system the most according to claim 2, is characterized in that: described reactive tank and measuring tank are arranged
On intermediate floor, head tank is arranged on a upper floor of reactive tank and measuring tank place floor, and described glue groove is then arranged
At reactive tank and next floor of measuring tank place floor, described pipeline is through corresponding floor.
A kind of cord fabric impregnation system the most according to claim 1, is characterized in that: the water pump two ends on hot water out pipe are even
It is connected to backup line, backup line is provided with reserve pump.
A kind of cord fabric impregnation system the most according to claim 1, is characterized in that: the heat between glue mixing device and water pump
Water goes out to be provided with drain valve on pipe.
A kind of cord fabric impregnation system the most according to claim 4, is characterized in that: the caliber of described bypass branch is dropping
The 1/10-1/2 of pipeline caliber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610525562.7A CN106079502A (en) | 2016-07-06 | 2016-07-06 | Cord fabric impregnation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610525562.7A CN106079502A (en) | 2016-07-06 | 2016-07-06 | Cord fabric impregnation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106079502A true CN106079502A (en) | 2016-11-09 |
Family
ID=57212913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610525562.7A Pending CN106079502A (en) | 2016-07-06 | 2016-07-06 | Cord fabric impregnation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106079502A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101349925A (en) * | 2008-08-29 | 2009-01-21 | 上海慧桥电气自动化有限公司 | Temperature control system of reactor with jacket and temperature control method thereof |
| CN201338313Y (en) * | 2008-11-18 | 2009-11-04 | 东北林业大学 | Device for controlling flexible process of mixing and applying glue for particleboard |
| CN201621467U (en) * | 2010-03-23 | 2010-11-03 | 四川路加四通科技发展有限公司 | Multifunctional pipeline |
| CN202766850U (en) * | 2012-07-04 | 2013-03-06 | 江苏三房巷实业股份有限公司 | Accessory ingredient automatically adding system |
| CN204099907U (en) * | 2014-07-18 | 2015-01-14 | 杭州盛格软控机电有限公司 | Sizing aids metering and transporting system |
| CN204395945U (en) * | 2014-12-13 | 2015-06-17 | 山东中岩建材科技有限公司 | Polycarboxylate water-reducer automatic production process equipment |
-
2016
- 2016-07-06 CN CN201610525562.7A patent/CN106079502A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101349925A (en) * | 2008-08-29 | 2009-01-21 | 上海慧桥电气自动化有限公司 | Temperature control system of reactor with jacket and temperature control method thereof |
| CN201338313Y (en) * | 2008-11-18 | 2009-11-04 | 东北林业大学 | Device for controlling flexible process of mixing and applying glue for particleboard |
| CN201621467U (en) * | 2010-03-23 | 2010-11-03 | 四川路加四通科技发展有限公司 | Multifunctional pipeline |
| CN202766850U (en) * | 2012-07-04 | 2013-03-06 | 江苏三房巷实业股份有限公司 | Accessory ingredient automatically adding system |
| CN204099907U (en) * | 2014-07-18 | 2015-01-14 | 杭州盛格软控机电有限公司 | Sizing aids metering and transporting system |
| CN204395945U (en) * | 2014-12-13 | 2015-06-17 | 山东中岩建材科技有限公司 | Polycarboxylate water-reducer automatic production process equipment |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161109 |