CN106079147A - The closeest, kneading blending and modifying preparation facilities - Google Patents

The closeest, kneading blending and modifying preparation facilities Download PDF

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Publication number
CN106079147A
CN106079147A CN201610416068.7A CN201610416068A CN106079147A CN 106079147 A CN106079147 A CN 106079147A CN 201610416068 A CN201610416068 A CN 201610416068A CN 106079147 A CN106079147 A CN 106079147A
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CN
China
Prior art keywords
edge
knife
rotor
crushes
screw extruder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610416068.7A
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Chinese (zh)
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CN106079147B (en
Inventor
孙业爱
孙茂镇
叶光兰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANJING CHANGXIN MACHINERY EQUIPMENT Co Ltd
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NANJING CHANGXIN MACHINERY EQUIPMENT Co Ltd
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Priority to CN201610416068.7A priority Critical patent/CN106079147B/en
Publication of CN106079147A publication Critical patent/CN106079147A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/10Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • B29B7/482Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • B29B7/482Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs
    • B29B7/483Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs the other mixing parts being discs perpendicular to the screw axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • B29B7/488Parts, e.g. casings, sealings; Accessories, e.g. flow controlling or throttling devices
    • B29B7/489Screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/60Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/72Measuring, controlling or regulating
    • B29B7/726Measuring properties of mixture, e.g. temperature or density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/823Temperature control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/84Venting or degassing ; Removing liquids, e.g. by evaporating components
    • B29B7/845Venting, degassing or removing evaporated components in devices with rotary stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • B29B9/065Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion under-water, e.g. underwater pelletizers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/12Making granules characterised by structure or composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/16Auxiliary treatment of granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/288Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/68Barrels or cylinders
    • B29C48/682Barrels or cylinders for twin screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/69Filters or screens for the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/834Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • B29C48/9135Cooling of flat articles, e.g. using specially adapted supporting means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The present invention provides that one is the closeest, kneading blending and modifying preparation facilities, mainly includes the double screw extruder driven by mair motor through change speed gear box, to the feeding machine of described double screw extruder feeding and the cooler that cools down described double screw extruder discharging.Described feeding machine provides room temperature to the double screw extruder run up in the way of low speed pump pressure, without layering, in the range of 3 cubic centimetres of unit volumes, composition is up to standard, there is the mixed material that 05 MPa are controlled, the double screw extruder of (700 1100 revs/min) of running up acts on jointly with temperature control device, mixed material is blended, devolatilization, filter, Melt Pump high pressure is forced to advance, the melt obtained is further intelligent cooling in described cooler, pelletizing, enter vertically upward and flow downward out without pipeline matrix air-cooled pellet heat sink rear screw, complete the course of processing.

Description

The closeest, kneading blending and modifying preparation facilities
The present invention is a divisional application, its female case be filing date on May 29th, 2014, invention entitled " the closeest, Kneading blending and modifying preparation facilities " Chinese invention patent application.
Technical field
The present invention relates to that one is the closeest, kneading blending and modifying preparation facilities.
Background technology
At present plastic alloy is blended, copolymerization application, the parallel selection preparing platform in the same direction is the most extensive 's;According to above-mentioned not homology melt on the resistance of functional rotor assembly, the basic conception of heat build-up impact, parallel prepare in the same direction Platform, reciprocating prepare platform, continuous mixing is prepared platform and is suffered from the most different intrinsic excellent, inferior positions.
Present inventor is by integrating three kinds of different platforms, optimize, then uses modern advanced modularity knot Structure design concept, forms the closeest new, kneading blending and modifying preparation facilities, and quiet, dynamic by melt flow field does digitized State is analyzed, and optimizes the conveying of all Mixing components, mixing, mixing, heat build-up control system so that it is have user's application flexibility span Greatly, high-quality, high production, low energy consumption, personnel's recruitment be few, the advantage of easy Operation and Maintenance.
Summary of the invention
For the deficiencies in the prior art, it is an object of the invention to: offer one is the closeest, kneading blending and modifying preparation dress Put, improve its output, lower its energy consumption.
For achieving the above object, the technical solution used in the present invention is:
One is the closeest, kneading blending and modifying preparation facilities, it is characterised in that: include double screw extruder, to described double The feeding machine of screw extruder feeding, described double screw extruder discharging is carried out Melt Pump that pressurization advances and to Melt Pump Discharging carries out pelletizing the cooler cooled down.
Wherein: described feeding machine has the hopper of a taper, the central axis of hopper is disposed with a downward helical Axle, the upper end of described downward helical axle is connected with electric rotating machine power, there also is provided two and be parallel to hopper in described hopper The upstream screw axle that sidewall is arranged, two described upstream screw axles are also connected with described electric rotating machine power;In described hopper bottom Portion is additionally provided with forced feed gear pump and is positioned at the tapping channel below described forced feed gear pump.
Wherein: the outlet section of described tapping channel has the reverse mask segments that internal diameter gradually expands.
Wherein: described forced feed gear pump includes a pair intermeshing self-cleaning gear, one of them self-cleaning gear by One feeding motor drives and rotates, and is driving gear, and another is driven gear, and two self-cleaning gears are specular design;
Each self-cleaning gear have interval connect tooth top and teeth groove, described tooth top be respectively arranged at two ends with first crush The edge of a knife and second crushes the edge of a knife, is provided with the 3rd at the middle part of described teeth groove and crushes the edge of a knife, is provided with the 4th at the middle part of described tooth top The broken edge of a knife;Described 3rd crushes the edge of a knife and second crushes part teeth groove is indent first between the edge of a knife from face cleaning, described 3rd crushes the edge of a knife and first crushes part teeth groove is indent second between the edge of a knife from face cleaning, described first crush the edge of a knife with 4th crushes the part tooth top is indent the 3rd between the edge of a knife from face cleaning, described second crush the edge of a knife and the 4th crush the edge of a knife it Between the four selfs face cleaning that part tooth top is indent;
The first of described driving gear crush the edge of a knife, second crush the edge of a knife, the 3rd crush the edge of a knife, the 4th crush the edge of a knife can Respectively with first on driven gear from face cleaning, second from face cleaning, the 3rd from the corresponding engagement of face cleaning, four selfs face cleaning;Described quilt On moving gear first crush the edge of a knife, second crush the edge of a knife, the 3rd crush the edge of a knife, the 4th crush the edge of a knife can respectively with described master On moving gear first from face cleaning, second from face cleaning, the 3rd from face cleaning, four selfs face cleaning correspondence engagement.
Wherein: between the discharging opening of described Melt Pump and described double screw extruder, be additionally provided with plate-type screen changer, its tool Have the filter screen of at least two size of mesh, and be hydraulically operated so that it is in described filter screen and described double screw extruder Discharging opening is relative;The discharging opening of described Melt Pump connects water-cooled feeding tube, is provided with variable diameter passage in described water-cooled feeding tube, It is additionally provided with in described water-cooled feeding tube and does not connects with described variable diameter passage but staggered cooling water water channel, to constitute cellular changing Heat structure, the cooling water in described cooling water water channel is connected with radiator by pipeline, to form water-cooling structure again.
Wherein: described cooler includes: grain cutting cover, pelleter, vortex patern pressure fan and the air-cooled separator of pellet, its In:
The outlet of the variable diameter passage in described water-cooled feeding tube is stretched in described grain cutting cover from side;
The one group of rotating blade being available for described pelleter in described grain cutting cover another side stretches into, and described rotating blade is used for Exit from described variable diameter passage melt out is shredded as pellet;
Described vortex patern pressure fan, its air outlet is connected with the end opening of grain cutting cover;
The air-cooled separator of described pellet is connected with the suitable for reading of described grain cutting cover.
Wherein: the air-cooled separator of described pellet has the cylinder vertically arranged, described cylinder has from the bottom to top Diameter becomes big axial flow portion, eddy flow portion and buffering backflow portion successively, described axial flow portion be available for the ascending air that carry pellet by In the entrance cylinder suitable for reading of described grain cutting cover, it is provided with several Spiral fan annularly arranged in all sides in described eddy flow portion, Described Spiral fan all sends spiral wind inwardly downward along the tangential direction of cylinder, and described buffering backflow portion is provided with air outlet, In described axial flow portion, bottom side is additionally provided with discharging opening.
Wherein: described axial flow portion connects with the first wide diameter portion with eddy flow portion, described eddy flow portion is arranged over necking section, described Necking section connects with the second wide diameter portion with buffering backflow portion.
Wherein: two screw rod synchronous axial system in the same direction of described double screw extruder, and with the barrel of double screw extruder assist With work, described barrel is included the superfinishing section of mixing chamber, activation section chamber, a devolatilization section chamber successively by feeding end to discharge end Room, strengthening segment chamber and transportation section chamber, wherein:
The described superfinishing section of mixing chamber, has spaced panting rotor pair and shears rotor pair, described panting rotor pair Having spiral cutting edge, to form spiral transfer passage, on described cutting edge, compartment of terrain is provided with circumference grooving, described shearing Rotor is to having the shearing passage that longitudinal section is square wavy;
Described activation section chamber, Upstream section has spaced conveying rotor pair and described shearing rotor pair, tract Having kneading rotor pair, described conveying rotor is to having spiral runner, it is possible to make material roam all around the would downwards under pressure To flowing;
A described devolatilization section chamber, has described panting rotor pair;
Described strengthening segment rotor, have mixing rotor to, described shearing rotor to and described kneading rotor pair, described close The diameter of one rotor of refining rotor centering is gradually increased vertically and reduces, and the diameter of another rotor is gradually reduced vertically Increase again, and all sideshakes of two rotors are equal gap;
Described transportation section chamber, have build pressure rotor pair, described in build pressure rotor to having spiral pressure runner, and Described build pressure rotor to engagement time all sideshakes be equal gap.
Wherein: also there is between described strengthening segment chamber and transportation section chamber secondary devolatilization section chamber, described secondary Devolatilization section chamber has described panting rotor pair.
Compared with prior art, the invention have the advantages that: the present invention passes through forced feed, it is possible to increase feed Material speed, the double screw extruder redesigned by employing, improve the speed of response and product quality, new air-cooled by using Technology, improves cooling effectiveness, and avoids toxic gas and heat to be diffused into workshop, affect workers ' health.
Accompanying drawing explanation
Fig. 1 is the closeest, the overall structure signal of kneading blending and modifying preparation facilities that present pre-ferred embodiments provides Figure;
Fig. 2 is reverse blocking type pump in the closeest, the kneading blending and modifying preparation facilities that present pre-ferred embodiments provides Send the sectional view of feeding machine;
Fig. 3 is the fundamental diagram of reverse blocking type pumping feeding machine;
Fig. 4 is the enlarged diagram of the self-cleaning gear of reverse blocking type pumping feeding machine;
Fig. 5 is the twin-screw extrusion in the closeest, the kneading blending and modifying preparation facilities that present pre-ferred embodiments provides The screw-rod structure schematic diagram of machine;
Fig. 5 A is the panting rotor pair in Fig. 5 and the enlarged diagram shearing rotor pair;
Fig. 5 B is the enlarged diagram building pressure rotor pair in Fig. 5;
Fig. 6 is the wind shear pellet in the closeest, the kneading blending and modifying preparation facilities that present pre-ferred embodiments provides The overall structure schematic perspective view of cooling separator;
Fig. 7, Fig. 8 are top view and the side view of wind shear granulate cooling separator respectively.
Description of reference numerals: feeding machine 1;Hopper 110;Downward helical axle 111;Electric rotating machine 112;Support 113;Up spiral shell Spin axis 114;First order bevel gear 116;Trunnion axis 117;Second level bevel gear 118;Forced feed gear pump 120;Tapping channel 121;Reverse mask segments 1211;Self-cleaning gear 130;First crushes the edge of a knife 1321;Second crushes the edge of a knife 1322;3rd crushes the edge of a knife 1323;4th crushes the edge of a knife 1324;First from face cleaning 1331;Second from face cleaning 1332;3rd from face cleaning 1333;Four selfs face cleaning 1334;
Double screw extruder 2;The mixed section chamber 21 of essence;Activation section chamber 22;Devolatilization section chamber 23;Strengthening segment chamber 24;Secondary devolatilization section chamber 25;Transportation section chamber 26;Temperature control device 27;Panting rotor is to 201;Shear rotor to 202;Grooving 203;Conveying rotor is to 204;Kneading rotor is to 205;Mixing rotor is to 206;Build pressure rotor to 207;Sideshake 2071;
Cooler 3;Net-changing device 310;Melt Pump 320;Water-cooled feeding tube 330;Pipeline 331;Radiator 332;Grain cutting cover 340;Pelleter 350;Rotating blade 351;Vortex patern pressure fan 360;The air-cooled separator of pellet 370;Cylinder 372;Axial flow portion 3721;First wide diameter portion 3722;Eddy flow portion 3723;Necking section 3724;Second wide diameter portion 3725;Buffering backflow portion 3726;Spiral Blower fan 3727;Discharging opening 3728.
Detailed description of the invention
As it is shown in figure 1, be that the one that a preferred embodiment of the present invention is provided is the closeest, kneading blending and modifying preparation dress The overall structure schematic diagram put, mainly includes the double screw extruder 2 driven through change speed gear box by mair motor, squeezes to described twin screw Go out the feeding machine 1 of machine 2 feeding, the discharging of described double screw extruder 2 carried out the Melt Pump 320 of pressurization propelling and to Melt Pump Discharging carries out pelletizing the cooler 3 cooled down.Described feeding machine 1 by low speed pump pressure in the way of to the twin-screw extrusion run up Machine 2 provide room temperature, without layering, in the range of 3 cubic centimetres of unit volumes composition up to standard, to have 0-5 MPa controlled Mixed material, the double screw extruder 2 of run up (700-1100 rev/min) acts on jointly with temperature control device 27, to mixed Compound material carries out being blended, devolatilization, filtration, Melt Pump high pressure are forced to advance, and the melt obtained is further intelligence in described cooler 3 Energy cooling, pelletizing, vertically upward entrance flow downward out without pipeline matrix air-cooled pellet heat sink rear screw, complete processed Journey.
As in figure 2 it is shown, described feeding machine 1 is reverse blocking type pumps feeding machine, it has the hopper 110 of a taper, A downward helical axle 111, the upper end of described downward helical axle 111 and electric rotating machine it is disposed with on the central axis of hopper 110 112 power connect, and described electric rotating machine 112 is fixed on the top of described hopper 110 by support 113;In described hopper 110 There also is provided two and be parallel to the upstream screw axles 114 that hopper 110 sidewall is arranged, two described upstream screw axles 114 also with institute State electric rotating machine 112 power to connect;In the present embodiment, described electric rotating machine 112 first passes through two pairs of first order bevel gears 116 and drives Dynamic two trunnion axis 117 rotate, and described two trunnion axis 117 respectively drive described two by a pair second level bevel gear 118 Upstream screw axle 114 synchronous axial system.
When described electric rotating machine 112 starts, as it is shown on figure 3, the material bottom hopper 110 will be by two upstream screw axles 114 drive the sidewall along hopper 110 upwards to spring up, and then under the drive of described downward helical axle 111, are pressed onto described hopper By the position at center bottom 110, through the synergism of upstream screw axle 114 with downward helical axle 111, material is made to be sufficiently stirred for For homogeneous substance.
It is additionally provided with forced feed gear pump 120, for mixing through abundant bottom hopper 110 bottom described hopper 110 The material closed pump away toward tapping channel 121 direction below hopper 110, in the present embodiment, described tapping channel 121 and Double screw extruder 2 connects, and affects pan feeding speed to prevent the material entering double screw extruder 2 from reversely overflowing, described The outlet section of tapping channel 121 has the reverse mask segments 1211 (as shown in Figure 3) that internal diameter gradually expands.
Wherein, described forced feed gear pump 120 includes a pair intermeshing self-cleaning gear 130, and one of them is self-cleaning Gear 130 is driven by a feeding motor (omission view) and rotates, and is driving gear, and another is driven gear, and two self-cleaning Gear 130 designs in specular.As shown in Figure 4, it is the flank profil enlarged diagram of described self-cleaning gear 130, each from cleaning the teeth Wheel 130 has tooth top and the teeth groove that interval connects, and first crushes the edge of a knife 1321 and second being respectively arranged at two ends with of described tooth top The broken edge of a knife 1322, is provided with the 3rd at the middle part of described teeth groove and crushes the edge of a knife 1323, is provided with the 4th at the middle part of described tooth top and breaks The broken edge of a knife 1324;Described 3rd crushes the edge of a knife 1323 and second crushes part teeth groove is indent first between the edge of a knife 1322 certainly Face cleaning 1331, the described 3rd crush that the edge of a knife 1323 and first crushes between the edge of a knife 1321 part teeth groove is indent second self-cleaning Face 1332, described first crushes the edge of a knife and the 4th crushes the part tooth top is indent the 3rd between the edge of a knife 1324 from face cleaning 1333, described second crushes the edge of a knife 1322 and the 4th four selfs face cleaning that part tooth top is indent crushing between the edge of a knife 1324 1334。
At described self-cleaning gear 130 rotary course, the first of driving gear crush the edge of a knife, second crush the edge of a knife 1322, Three crush the edge of a knife, the 4th crush the edge of a knife 1324 can respectively with first on driven gear from face cleaning 1331, second from face cleaning 1332, the 3rd from face cleaning 1333, the corresponding engagement of four selfs face cleaning 1334;Meanwhile, first on described driven gear crushes The edge of a knife, second crush the edge of a knife the 1322, the 3rd crush the edge of a knife, the 4th crush the edge of a knife 1324 again can respectively with on described driving gear First from face cleaning 1331, second from face cleaning the 1332, the 3rd from face cleaning 1333, the corresponding engagement of four selfs face cleaning 1334.By nibbling During conjunction, the edge of a knife is to scraping effect from the shovel of face cleaning accordingly, it is possible to prevent the card that the materials from bonding of thickness is caused in flank profil Stagnant, blocking and the problem such as efficiency of transmission reduction.
As it is shown in figure 5, be the double spiral shells in the closeest, the kneading blending and modifying preparation facilities that provides of present pre-ferred embodiments The screw-rod structure schematic diagram of bar extruder 2, two screw rod synchronous axial system in the same direction, (do not give figure with the barrel of double screw extruder 2 Show) and barrel on temperature control device 27 synergism, pan feeding is processed into satisfactory discharging.As it can be seen, described material Cylinder is included the superfinishing section of mixing chamber 21, activation section chamber 22, devolatilization section chamber 23, a strengthening segment successively by feeding end to discharge end Chamber 24, secondary devolatilization section chamber 25 and transportation section chamber 26, wherein:
The described superfinishing section of mixing chamber 21, have spaced panting rotor to 201 with shear rotor to 202, described in breathe heavily Dynamic rotor has spiral cutting edge to 201, and to form spiral transfer passage, on described cutting edge, compartment of terrain is provided with circumference and cuts Groove 203, described shearing rotor has the shearing passage that longitudinal section is square wavy, the material quilt that pumping feeding machine provides to 202 Panting rotor drives 201 and advances along transfer passage, simultaneously by described grooving 203 failure by shear, and broken generation in material Gas be also axially discharged by grooving 203, then material is finely sheared shearing in the rotor shearing passage to 202 Broken;
Described activation section chamber 22, Upstream section have spaced conveying rotor to 204 with described shearing rotor pair 202, tract has kneading rotor to 205, and described conveying rotor has spiral runner to 204, it is possible to make material in pressure Downstream flowing under power effect, described shearing rotor carries out little territory eddy current of weak shearing to 202 to the material that superfinishing is mixed Extruding, the weak shearing in territory, big face, 540 degree of high intensity ring-type roll, frustrate broken powder reuniting thing, efficient surface activation same Time, the compound of institute's gassiness (vapour) body is compressed, increases the packing ratio of compound, it is ensured that the resin in this section of material is by solid State starts to convert (now resin should present form of reeling off raw silk from cocoons, mixture is paste figure) to critical fluids;Described kneading rotor Also there is the shearing passage that longitudinal section is square wavy to 205;
A described devolatilization section chamber 23, has described panting rotor to 201, compared to existing technology, due to panting rotor Devise grooving 203 to 201, thus when overcoming conventional devolatilization element design the fraud of unvanquishable devolatilization area stenosis End, compared with conventional design, due to the radially continuous cutting to material melt, and the grooving 203 of the most S-shaped design, Make long-pending expansion of material bath surface maximize, promote devolatilization ability more than 3 times;
Described strengthening segment rotor, have mixing rotor to 206, shear rotor to 202 and kneading rotor to 205, described The diameter of a rotor in 206 is gradually increased and reduces by mixing rotor vertically, the diameter of another rotor vertically by Tapered little increasing again, and all sideshakes of two rotors are equal gap, material can roll by described strengthening segment rotor, poly- Hold together, the action of kneading, make material particles thing resin when rolling broken be coated with usefulness again and get a promotion;
Described secondary devolatilization section chamber 25, consistent with the structure of a described devolatilization section chamber 23, repeat no more;
Described transportation section chamber 26, have build pressure rotor to 207, described in build pressure rotor there is spiral pressure to 207 Runner, it is different from the design of common delivery element, and its designing points engages for improving transfer efficiency, overcome and controlling two elements The eddy current heat build-up in district and the leakage current negative effect to transfer efficiency, quote correction of the flank shape technology and press the rotor end face correction of the flank shape to 207 to building, So that building pressure rotor to its actual joggleword precision of all sideshakes 2071 during 207 engagement is 0.15-0.20mm, it is ensured that its Efficiently conveying capacity.
As shown in Fig. 6, Fig. 7, Fig. 8, it is the structural representation of described Melt Pump and cooler, wherein:
Described Melt Pump 320 is existing structure, and at this, the gear with pair of meshing is illustrated, it is used for providing melt downstream The power of flowing;It is additionally provided with plate-type screen changer 310 between described Melt Pump 320 and the discharging opening of described double screw extruder 2, It has the filter screen of at least two size of mesh, and is hydraulically operated so that it is in a described filter screen and described screw rod end phase Right, make the melt extruded in screw rod end flow further downstream after filter screen filtration;The discharging opening of described Melt Pump 320 is even Water receiving cold type feeding tube 330, the melt through described Melt Pump 320 is pressed into the reducing in described water-cooled feeding tube 330 and leads to Road, is additionally provided with in described water-cooled feeding tube 330 and does not connects with described variable diameter passage but staggered cooling water water channel, to constitute honeybee Nest shape heat exchange structure, the cooling water in described cooling water water channel is connected with radiator 332 by pipeline 331, to form water-cooled again Structure;
Described cooler is consistent wind shear granulate cooling separator, for pressing from described water-cooled feeding tube 330 The melt pelletizing that goes out also is cooled to room temperature pellet, comprising: grain cover 340, pelleter 350, vortex patern pressure fan 360 and pellet Air-cooled separator 370, wherein:
One side of described grain cutting cover 340 is available for the outlet of the variable diameter passage in described water-cooled feeding tube 330 and stretches into;
Another side of described grain cutting cover 340 is available for one group of rotating blade 351 of described pelleter 350 and stretches into, will be from The exit of described variable diameter passage melt out is shredded as pellet;
Described vortex patern pressure fan 360, its air outlet is connected with the end opening of described grain cutting cover 340, makes in grain cutting cover 340 The pellet shredded by described rotating blade 351 is taken away by the wind-force of described vortex patern pressure fan 360 at once, cuts without being bonded in On grain cover 340;
The air-cooled separator of described pellet 370, has the cylinder 372 vertically arranged, described cylinder 372 is from the bottom to top It is divided into axial flow portion the 3721, first wide diameter portion 3722, eddy flow portion 3723, necking section the 3724, second wide diameter portion 3725 according to diameter difference With buffering backflow portion 3726, described axial flow portion 3721 is connected with described the suitable for reading of grain cutting cover 340, described grain cutting cover 340 enter Enter the ascending air in cylinder 372 and first pass through described axial flow portion 3721, and flow according to the axis centre line of cylinder 372, warp Crossing after described first wide diameter portion 3722 enters eddy flow portion 3723, relatively become due to volume big, the speed of ascending air becomes relatively Slowly, and, it is provided with four Spiral fans annularly arranged 3727, described Spiral fan in all sides in described eddy flow portion 3723 3727 all send spiral wind inwardly downward along the tangential direction of cylinder 372, and described ascending air crosses mixed with described spiral wind After conjunction, drive pellet to carry out sufficient heat exchange with cold wind and lower the temperature, then continue up with helical wire form, through described neck After contracting portion 3724 and the second wide diameter portion 3725 until described buffering backflow portion 3726, in described buffering backflow portion 3726, on The strength rising air-flow exhausts substantially, via upper opening entrance cleaner (being unillustrated), and the grain carried in ascending air Material is thrown at the inwall of cylinder 372, the most under gravity along the inwall of described cylinder 372 under centrifugal action Landing downwards, after again lowering the temperature, falls into described axial flow portion 3721 in described eddy flow portion 3723, and final by described axial flow portion Collected by the discharging opening 3728 of 3721 bottom side.
Described cooler 3 uses water-cooled, the cooling step of the air-cooled two-period form combined, it is possible to protection polymolecularity melt Filler particles thing on microcosmic, by the intensity of resin-coating, will not cause micro-because rate of cooling (carrier recrystallization speed) is too fast The too fast territory, face of the meagre clad of particulate matter resin that is locally filled with in sight is shunk and tear phenomenon is occurred, it is to avoid filter Related product mechanical property and the best apparent phenomenons such as follow-up curtain coating, blown film, injection is caused with cooling factor.
The air-cooled separator of pellet that described cooler 3 uses, is applied aerodynamics principle, controls wind shear power big Little, organically guide the pellet of high-speed cruising to run by the direction specified, path, it is possible to effectively to evade pellet during high-speed cruising With the collision of structural member, and build pellet with cooling air differential environment, improve cooling effectiveness.
The air-cooled separator of pellet of described cooler 3 uses vertical, can save floor occupying area, and cool down use gas Stream can be collected completely, it is possible to avoids the diffusion of toxic gas, additionally it is possible in avoiding workshop, temperature is too high, improves hand labor Efficiency.
Described above it is merely exemplary for the purpose of the present invention, and nonrestrictive, and those of ordinary skill in the art understand, In the case of the spirit and scope limited without departing from claim, can many modifications may be made, change or equivalence, but all will fall Within entering protection scope of the present invention.

Claims (9)

1. continuous close, a kneading blending and modifying preparation facilities, it is characterised in that: include double screw extruder, to described pair of spiral shell The feeding machine of bar extruder feeding, described double screw extruder discharging is carried out Melt Pump that pressurization advances and melt is pumped out Material carries out pelletizing the cooler cooled down;
Two screw rod synchronous axial system in the same direction of described double screw extruder, and with the barrel collaborative work of double screw extruder, institute State barrel and included the superfinishing section of mixing chamber, activation section chamber, devolatilization section chamber, a strengthening segment chamber successively by feeding end to discharge end Room and transportation section chamber, wherein:
The described superfinishing section of mixing chamber, has spaced panting rotor pair and shears rotor pair, and described panting rotor is to having Spiral cutting edge, to form spiral transfer passage, on described cutting edge, compartment of terrain is provided with circumference grooving, described shearing rotor To having the shearing passage that longitudinal section is square wavy;
Described activation section chamber, Upstream section has spaced conveying rotor pair and described shearing rotor pair, and tract has Kneading rotor pair, described conveying rotor is to having spiral runner, it is possible to make material downstream stream under pressure Dynamic;
A described devolatilization section chamber, has described panting rotor pair;
Described strengthening segment rotor, have mixing rotor to, described shearing rotor to and described kneading rotor pair, described banburying turns The diameter of one rotor of sub-centering is gradually increased vertically and reduces, and the diameter of another rotor is gradually reduced vertically and increases Greatly, and all sideshakes of two rotors are equal gap;
Described transportation section chamber, has and builds pressure rotor pair, described in build pressure rotor to having spiral pressure runner, and described Building pressure rotor to all sideshakes during engagement is equal gap.
The closeest, kneading blending and modifying preparation facilities the most according to claim 1, it is characterised in that: described feeding facility Have the hopper of a taper, the central axis of hopper be disposed with a downward helical axle, the upper end of described downward helical axle with Electric rotating machine power connect, there also is provided in described hopper two be parallel to hopper side wall arrange upstream screw axles, two Described upstream screw axle is also connected with described electric rotating machine power;Described feed hopper bottom be additionally provided with forced feed gear pump and It is positioned at the tapping channel below described forced feed gear pump.
The closeest, kneading blending and modifying preparation facilities the most according to claim 2, it is characterised in that: described tapping channel Outlet section there is the reverse mask segments that internal diameter gradually expands.
The closeest, kneading blending and modifying preparation facilities the most according to claim 2, it is characterised in that: described forced feed Gear pump includes a pair intermeshing self-cleaning gear, and one of them self-cleaning gear is driven by a feeding motor and rotates, and is main Moving gear, another is driven gear, and two self-cleaning gears are specular design;
Each self-cleaning gear has tooth top and the teeth groove that interval connects, and first crushes the edge of a knife being respectively arranged at two ends with of described tooth top Crush the edge of a knife with second, be provided with the 3rd at the middle part of described teeth groove and crush the edge of a knife, be provided with the 4th at the middle part of described tooth top and crush The edge of a knife;Described 3rd crushes the edge of a knife and second crushes part teeth groove is indent first between the edge of a knife from face cleaning, and the described 3rd The broken edge of a knife and first crushes part teeth groove is indent second between the edge of a knife from face cleaning, and described first crushes the edge of a knife and the 4th Between the broken edge of a knife the part tooth top is indent the 3rd is from face cleaning, and described second crushes the edge of a knife and the 4th crushes between the edge of a knife Part tooth top is the four selfs face cleaning of indent;
The first of described driving gear crushes the edge of a knife, second crushes the edge of a knife, the 3rd crushes the edge of a knife, the 4th crushes the edge of a knife and can distinguish With first on driven gear from face cleaning, second from face cleaning, the 3rd from the corresponding engagement of face cleaning, four selfs face cleaning;Described passive tooth On wheel first crush the edge of a knife, second crush the edge of a knife, the 3rd crush the edge of a knife, the 4th crush the edge of a knife can respectively with described driving tooth On wheel first from face cleaning, second from face cleaning, the 3rd from face cleaning, four selfs face cleaning correspondence engagement.
The closeest, kneading blending and modifying preparation facilities the most according to claim 1, it is characterised in that: in described Melt Pump And being additionally provided with plate-type screen changer between the discharging opening of described double screw extruder, it has the filter screen of at least two size of mesh, And be hydraulically operated so that it is in a described filter screen relative with the discharging opening of described double screw extruder;Going out of described Melt Pump Material mouth connects water-cooled feeding tube, is provided with variable diameter passage, is additionally provided with in described water-cooled feeding tube in described water-cooled feeding tube Do not connect with described variable diameter passage but staggered cooling water water channel, to constitute cellular heat exchange structure, in described cooling water water channel Cooling water connected with radiator by pipeline again, to form water-cooling structure.
The closeest, kneading blending and modifying preparation facilities the most according to claim 5, it is characterised in that: described cooler bag Include: grain cutting cover, pelleter, vortex patern pressure fan and the air-cooled separator of pellet, wherein:
The outlet of the variable diameter passage in described water-cooled feeding tube is stretched in described grain cutting cover from side;
The one group of rotating blade being available for described pelleter in described grain cutting cover another side stretches into, and described rotating blade is used for will be from The exit of described variable diameter passage melt out is shredded as pellet;
Described vortex patern pressure fan, its air outlet is connected with the end opening of grain cutting cover;
The air-cooled separator of described pellet is connected with the suitable for reading of described grain cutting cover.
The closeest, kneading blending and modifying preparation facilities the most according to claim 6, it is characterised in that: described pellet is air-cooled Separator has the cylinder vertically arranged, described cylinder has axial flow portion, the eddy flow that diameter becomes big successively from the bottom to top Portion and buffering backflow portion, described axial flow portion is available for the ascending air that carry pellet by the entrance cylinder suitable for reading of described grain cutting cover In, several Spiral fan annularly arranged, described Spiral fan all cutting along cylinder it is provided with in all sides in described eddy flow portion Send spiral wind inwardly downward to direction, described buffering backflow portion is provided with air outlet, and in described axial flow portion, bottom side is additionally provided with Discharging opening.
The closeest, kneading blending and modifying preparation facilities the most according to claim 7, it is characterised in that: described axial flow portion with Eddy flow portion connects with the first wide diameter portion, and described eddy flow portion is arranged over necking section, and described necking section and buffering backflow portion are with second Wide diameter portion connects.
The closeest, kneading blending and modifying preparation facilities the most according to claim 1, it is characterised in that: in described strengthening segment Also having secondary devolatilization section chamber between chamber and transportation section chamber, described secondary devolatilization section chamber has described panting rotor Right.
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