CN106077918B - A kind of vacuum adsorption type welder for plate submerged-arc welding splicing - Google Patents
A kind of vacuum adsorption type welder for plate submerged-arc welding splicing Download PDFInfo
- Publication number
- CN106077918B CN106077918B CN201610769720.3A CN201610769720A CN106077918B CN 106077918 B CN106077918 B CN 106077918B CN 201610769720 A CN201610769720 A CN 201610769720A CN 106077918 B CN106077918 B CN 106077918B
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- Prior art keywords
- jig
- welder
- liner
- lifting assembly
- gasket
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0408—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
Abstract
A kind of vacuum adsorption type welder for plate submerged-arc welding splicing, including the first jig being disposed adjacent and the second jig and the liner that is set between first jig and the second jig.First jig and the second jig offer several suction mouths respectively, and the welder further includes the gasket for being connected to the vacuum subassembly of the suction mouth and being arranged along the periphery of first jig and the second jig.Welder of the present invention by vacuum subassembly can quick fixation plate part, simple operation;And seam deformation is small, and postwelding is not necessarily to shaping.
Description
Technical field
The present invention relates to welding technology field, more particularly to a kind of vacuum adsorption type welding for plate submerged-arc welding splicing
Device.
Background technology
It indispensably needs to use assistant fixing mechanism in plate welding procedure, mainly plays maintenance shape of product,
It prevents from deforming, and is conveniently operated, propose dynamical effect.If do not used assistant fixing mechanism, then the shaping after the completion of welding
Processing procedure takes time and effort, and especially some larger-size plates, long processing time are less efficient.Add for plate splicing
Work generally uses mechanical hold-down mechanism to realize the fixation of plate in the industry now, includes mainly air bag and compact heap.But it ties
Structure is relative complex, high processing costs, and corresponding holder need to be added above jig.Also, above-mentioned holder makes plate spell
It is only capable of being grouped along bead direction when connecing, centering relative difficulty.
In consideration of it, it is necessary to provide a kind of new welders.
Invention content
Present invention aims at a kind of vacuum adsorption type welder for plate submerged-arc welding splicing is provided, without machinery
Compress, can quick fixation plate part, seam deformation is small.
For achieving the above object, the present invention provides a kind of vacuum adsorption type welding dress for plate submerged-arc welding splicing
Set, including the first jig being disposed adjacent and the second jig and be set to first jig and second weldering
Connect the liner between platform.First jig and the second jig offer several suction mouths, the weldering respectively
Connection device further includes the vacuum subassembly for being connected to the suction mouth, the transfer assembly to transmit plate and along described first
The periphery of jig and the second jig setting gasket, the transfer assembly have can stretch out described first upwards
The Universal caster of jig and the second jig;The welder further includes being set to below first jig
The first lifting assembly, the second lifting assembly for being set to below the second jig, when first lifting assembly is by first
When jig is lifted upwards, the Universal caster retracted downward;When first jig reduces, the Universal caster
Upward projection simultaneously exceeds plane where the gasket.
As a further improvement on the present invention, first jig and the second jig are further opened with above and below several
Perforative through-hole, the transfer assembly further include supporting the supporting rod of the Universal caster and being fixedly mounted on the first weldering
Connect below platform or the second jig and be sheathed on the sealing shroud of the periphery of the supporting rod.
As a further improvement on the present invention, first lifting assembly includes first motor, to be connected to first motor defeated
The first connecting rod of outlet, along spaced several first lifting units of the first connecting rod and be set to it is described first lifting
The first of unit top shores platform.
As a further improvement on the present invention, the structure of second lifting assembly and the first lifting assembly phase one
It causes.
As a further improvement on the present invention, the upper surface of the liner offers the groove of strip, and the lining
The lower section of pad is equipped with to adjust the third lifting assembly of the gasket height.
As a further improvement on the present invention, it is additionally provided with cooling water channel below the liner.
As a further improvement on the present invention, the liner is set as copper lining or ceramic substrate.
As a further improvement on the present invention, the upper surface of first jig and the second jig is also formed
There is a fin of several upward projections, the height of the height of the fin without departing from the gasket.
The beneficial effects of the invention are as follows:Using welder provided by the invention, plate to be welded is respectively at the first weldering
After the completion of connecing platform and the positioning centering of the second jig, enables to plate quick adsorption to fix by vacuum subassembly, be not necessarily to
Mechanical compaction mechanism, simple operation are set;Seam deformation is small, and postwelding is not necessarily to shaping.
Description of the drawings
Fig. 1 is the overall structure diagram of welder of the present invention;
Fig. 2 is the vertical view of welder in Fig. 1;
Fig. 3 is sectional view of the welder of the present invention along the directions A-A;
Fig. 4 is the side view of welder in Fig. 1;
Fig. 5 is the part-structure schematic diagram of the transfer assembly of welder of the present invention;
Fig. 6 is the partial structurtes feature schematic diagram of the first lifting assembly;
Fig. 7 is the liner of welder of the present invention and the structural schematic diagram of third lifting assembly;
Fig. 8 is the sectional view of liner and third lifting assembly in Fig. 7;
Fig. 9 is the partial sectional view of Fig. 7.
Specific implementation mode
Below with reference to embodiment shown in the drawings, the present invention will be described in detail.But the embodiment is not intended to limit
The present invention, structure that those skilled in the art are made according to the embodiment, method or transformation functionally are wrapped
Containing within the scope of the present invention.
It is the vacuum adsorption type welder 100 provided by the present invention for plate submerged-arc welding splicing as shown in Figure 1
Structural schematic diagram.The welder 100 includes pedestal 10 and above pedestal 10 and the first jig for being disposed adjacent
11 and second jig 12 and the liner 13 that is set between first jig, 11 and second jig 12.Institute
It states liner 13 to extend linearly along the longitudinal direction, first jig, 11 and second jig 12 is symmetrically distributed in the lining
The left and right sides of pad 13.The welder 100 further includes two before and after the first jig 11 and the second jig 12
The support platform 14 at end, the support platform 14 is installing welding gun and plate loading and unloading auxiliary device.
Referring to Fig. 1 to Fig. 9, first jig, 11 and second jig 12 offers several suction mouths respectively
15, the welder 100 further includes the vacuum subassembly for being connected to the suction mouth 15(It is not shown)And along described first
The gasket 16 of the periphery of jig 11 and the second jig 12 setting.
First jig, 11 and second jig 12 is further opened with several perforative through-holes 170 up and down.It is described
Welder 100 further includes the transfer assembly for transmitting plate, and the transfer assembly has can be prominent upwards along the through-hole 170
Stretch out the Universal caster 171 of first jig, 11 and second jig 12 and to support the Universal caster 171
Supporting rod 172.The transfer assembly further include be fixed on pedestal 10 and positioned at the supporting table 173 of the lower section of supporting rod 172 with
And it is fixedly mounted on the sealing shroud 174 of 12 lower surface of the first jig 11 or the second jig, the sealing shroud 174 is arranged
In the periphery of the supporting rod 172 so that the sealing shroud 174 can ensure the through-hole when being moved up and down along supporting rod 172
Air-tightness at 170.
The welder 100 further includes the first lifting assembly 181 for being set to first jig, 11 lower section, sets
It is placed in the second lifting assembly of 12 lower section of the second jig(It is not shown), first lifting assembly, 181 and second lifting group
Part is independently of each other and respectively controlling the lifting of the first jig 11 and the second jig 12.
In the present embodiment, first lifting assembly, 181 and second lifting assembly structure is identical, and institute is shown referring to Fig. 5
State the part-structure schematic diagram of the first lifting assembly 181.First lifting assembly 181 includes first motor 1811, is connected to
First connecting rod 1812 and the first connecting rod 1812 transmission that two anterior-posterior horizontals of the output end of first motor 1811 extend connect
Several first lifting units 1813 for connecing and the top for being set to first lifting unit 1813 and with first welding
What the lower surface of platform 11 was mutually fixedly connected first shores platform 1814.Specifically, first lifting unit 1813 is along two
First connecting rod 1812 or so is oppositely arranged, and each described first shores platform 1814 is erected at two and is oppositely arranged in left-right direction
The top of first lifting unit 1813.
When first motor 1811 operates, lifting or the decline upwards of the first jig of control 11.When first welding
When platform 11 is lifted upwards, the sealing shroud 174 is moved upwards with respect to supporting rod 172, and the Universal caster 171 is along the through-hole
170 retracted downwards;When first jig 11 reduces, the sealing shroud 174 is moved downward with respect to supporting rod 172, institute
161 upward projection of Universal caster and the height beyond the gasket 15 are stated, at this point, the plate on first jig 11
Position angle can be adjusted by Universal caster 171.
The liner 13 offers the groove 131 of strip along the longitudinal direction, and the both sides of the groove 131 are respectively formed with
First support portion 132 and the second support portion 133.The lower section of the liner 13 is equipped with cooling water channel 134 to reduce the liner 13
Temperature in the progress of work;The left and right sides of the liner 13 is also equipped with several fasteners 135 to complete along the longitudinal direction
The fixation of liner 13.Preferably, the liner 13 could be provided as copper lining or ceramic substrate.
The welder 100 further includes positioned at the lower section of the liner 13 and high to raise or reduce the liner 13
The third lifting assembly 182 of degree.The third lifting assembly 182 includes third motor 1821, is connected to the third motor
It is 1821 output ends and along the longitudinal direction horizontal-extending third connecting rod 1822, spaced several along the third connecting rod 1822
Third lifting unit 1823 and it is set up in the top of the third lifting unit 1823 and to support the support of the liner 13
Beam 1824.
The upper surface of first jig 11 and the second jig 12 is also formed with the convex of several upward projections
Rib(It is not shown), the fin can enhance first jig, 11 and second jig 12 for plate to be welded
Support strength, and the fin forms several air flow channels when vacuumizing below plate to be welded.The fin
Height without departing from the gasket 16 height.Particularly, first jig, 11 and second jig 12
It is made using checkered steel plate.
The welder 100 is also equipped with several mobilizable sealing strips(It is not shown), the thickness of the sealing strip with
The gasket 16 is suitable, and when being difficult to realize the sealing of surrounding by gasket 16 when plate to be welded is smaller, scene is adopted
It is realized jointly between plate to be welded and the first jig 11 and the second jig 12 with the sealing strip and gasket 16
Sealing, and then under the action of vacuum subassembly so that plate to be welded smoothly by absorption be pressed in the first jig 11 and
The top of second jig 12.
Except this, the welder 100 further include be set to the first adjustment component 191 of the lower section of the first jig 11 with
And it is set to the second adjustment component of 12 lower section of the second jig(It is not shown).The first adjustment component 191 and second is adjusted
Whole group part can be set separately and store the lifting of the first jig 11 and the second jig 12 and reduce height and position, contracting
Short site welding time improves efficiency.Similarly, the lower section of the liner 13 is also equipped with third adjustment component 192 to realize
It pads the setting of 13 height and quickly adjusts.The first adjustment component 191, second adjustment component and third adjust component 192
It is arranged close to the support platform 14.
Using welder 100 provided by the invention, plate to be welded is sent to the weldering of the first jig 11 and second
It connects platform 12 and then positioning centering is carried out to plate to be welded by transfer assembly, so that on the first jig 11
The lateral margin to be spliced of plate be located at the top of the first support portion 132;The side to be spliced of plate on second jig 12
Edge is located at 133 top of the second support portion.Then, by the first lifting assembly 181 and the second lifting assembly by the first jig
11 are lifted with the second jig 12, so that plate to be welded is in contact with gasket 16, and then pass through vacuum group
Part vacuumizes so that plate adsorbed close to be welded is in the top of the first jig 11 and the second jig 12.Finally lead to
Cross third lifting assembly 182 adjustment liner 13 height so that the first support portion 132 and the second support portion 133 be connected to it is to be welded
The lower section of fishplate bar part, and then complete welding operation.
In conclusion the welder 100 enables to plate quick adsorption to be welded to fix by vacuum subassembly, nothing
Mechanical compaction mechanism need to be set, and transmission is convenient, simple operation;Seam deformation is small, and postwelding is not necessarily to shaping.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one
A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say
As a whole, the technical solution in each embodiment may also be suitably combined to form those skilled in the art can for bright book
With the other embodiment of understanding.
The series of detailed descriptions listed above only for the present invention feasible embodiment specifically
Bright, they are all without departing from equivalent implementations made by technical spirit of the present invention not to limit the scope of the invention
Or change should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of vacuum adsorption type welder for plate submerged-arc welding splicing, including the first jig for being disposed adjacent with
Second jig and the liner being set between first jig and the second jig, it is characterised in that:Institute
It states the first jig and the second jig offers several suction mouths respectively, the welder further includes being connected to institute
It states the vacuum subassembly of suction mouth, the transfer assembly to transmit plate and is put down along first jig and the second welding
The gasket of the periphery setting of platform, the transfer assembly has can stretch out first jig upwards and the second welding is flat
The Universal caster of platform;The welder further includes being set to the first lifting assembly below first jig, setting
The second lifting assembly below the second jig, when the first jig is lifted by first lifting assembly upwards,
The Universal caster retracted downward;When first jig reduces, the upward projection of the Universal caster and beyond described
Plane where gasket.
2. welder according to claim 1, it is characterised in that:First jig and the second jig are also
Several upper and lower perforative through-holes are offered, the transfer assembly further includes supporting the supporting rod of the Universal caster and consolidating
Dingan County is mounted in below the first jig or the second jig and is sheathed on the sealing shroud of the periphery of the supporting rod.
3. welder according to claim 1, it is characterised in that:First lifting assembly includes first motor, connects
It is connected to the first connecting rod of first motor output end, along spaced several first lifting units of the first connecting rod and setting
First in first lifting unit top shores platform.
4. welder according to claim 1, it is characterised in that:The structure of second lifting assembly and described first
Lifting assembly is consistent.
5. welder according to claim 1, it is characterised in that:The upper surface of the liner offers the recessed of strip
Slot, and the lower section of the liner is equipped with to adjust the third lifting assembly of the gasket height.
6. welder according to claim 1, it is characterised in that:It is additionally provided with cooling water channel below the liner.
7. welder according to claim 1, it is characterised in that:The liner is set as copper lining or ceramic substrate.
8. welder according to claim 1, it is characterised in that:First jig and the second jig
Upper surface is also formed with the fin of several upward projections, the height of the height of the fin without departing from the gasket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610769720.3A CN106077918B (en) | 2016-08-30 | 2016-08-30 | A kind of vacuum adsorption type welder for plate submerged-arc welding splicing |
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CN201610769720.3A CN106077918B (en) | 2016-08-30 | 2016-08-30 | A kind of vacuum adsorption type welder for plate submerged-arc welding splicing |
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CN106077918A CN106077918A (en) | 2016-11-09 |
CN106077918B true CN106077918B (en) | 2018-09-21 |
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CN106964931B (en) * | 2017-03-08 | 2019-06-04 | 东莞市闻誉实业有限公司 | Workpiece treating apparatus |
CN112222716B (en) * | 2020-09-11 | 2021-11-19 | 中联重科股份有限公司 | Welding pad device and welding pad system |
CN112247415A (en) * | 2020-10-22 | 2021-01-22 | 湖南蓝天机器人科技有限公司 | Automatic welding backing plate |
CN112247418A (en) * | 2020-10-22 | 2021-01-22 | 湖南蓝天机器人科技有限公司 | Automatic welding movable backing plate |
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US6161749A (en) * | 1998-07-13 | 2000-12-19 | Ericsson, Inc. | Method and apparatus for holding a printed circuit board during assembly |
CN202278349U (en) * | 2011-10-18 | 2012-06-20 | 淄博国利新电源科技有限公司 | Automatic positioning device for pole piece |
CN103008832B (en) * | 2012-11-23 | 2015-08-26 | 象山焊接衬垫厂 | High efficiency welding backing |
CN103495822B (en) * | 2013-09-27 | 2015-05-27 | 安徽维德精密机电设备有限公司 | Longitudinal joint automatic welding machine |
CN204053264U (en) * | 2014-09-01 | 2014-12-31 | 湖北源盛钢构有限公司 | A kind of cut deal not back chipping docks the transition structure of full penetration I level component |
CN204109091U (en) * | 2014-09-11 | 2015-01-21 | 优德利木业(昆山)有限公司 | A kind of vacuum fixture with positioning function |
CN205996365U (en) * | 2016-08-30 | 2017-03-08 | 昆山华恒焊接股份有限公司 | A kind of vacuum adsorption type welder for plate submerged-arc welding splicing |
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