CN106077463A - A kind of case of reducer casting technique adding chill - Google Patents

A kind of case of reducer casting technique adding chill Download PDF

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Publication number
CN106077463A
CN106077463A CN201610462405.6A CN201610462405A CN106077463A CN 106077463 A CN106077463 A CN 106077463A CN 201610462405 A CN201610462405 A CN 201610462405A CN 106077463 A CN106077463 A CN 106077463A
Authority
CN
China
Prior art keywords
chill
case
casting technique
reducer
technique adding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610462405.6A
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Chinese (zh)
Inventor
苗成仁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Dimai Machinery Co Ltd
Original Assignee
Jiangsu Dimai Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Dimai Machinery Co Ltd filed Critical Jiangsu Dimai Machinery Co Ltd
Priority to CN201610462405.6A priority Critical patent/CN106077463A/en
Publication of CN106077463A publication Critical patent/CN106077463A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • B22C9/24Moulds for peculiarly-shaped castings for hollow articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

A kind of case of reducer casting technique adding chill, described casting step is: (a) first casting machine carries out moulding by tide mould sand, forms upper impression and lower impressions;B () puts into chill in lower impressions;C () upper impression and lower impressions carry out matched moulds;In the die cavity of matched moulds, pouring molten iron is carried out after (b);After (e) formed product drawing, enter reciprocating sieve, by reciprocating sieve, the tide mould sand of product periphery is cleaned out, finally obtain product;It is an object of the invention to overcome the deficiencies in the prior art, a kind of case of reducer casting technique adding chill of proposition, it is allowed to the cabinet qualified product produced, improves production efficiency, reduce cost.

Description

A kind of case of reducer casting technique adding chill
Technical field
The present invention relates to casting technology field, be specifically related to a kind of case of reducer casting technique adding chill.
Background technology
When generally producing case of reducer, need, through processes such as moulding, matched moulds, cast, post processings, to eventually form product Cabinet, in moulding during this, original is to carry out moulding by manual, inefficiency, wastes time and energy, cost of increasing input, Now use machine to replace by hand and carry out moulding, although improve work efficiency, reduce cost but there is also some defects, such as: making During after type, matched moulds carries out pouring into a mould this, due to case of reducer in cooling procedure inhomogeneous cooling with, cause reductor machine Case surrounding thin-walled is uneven, makes product occur interior tissue shrinkage porosite at wall thickness, can be seen that obvious poroid tissue, seriously after molding Affect product quality, cause product quality defective, increase cost.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, a kind of case of reducer founder adding chill of proposition Skill, is allowed to the cabinet qualified product produced, and improves production efficiency, reduces cost.
The technical solution of the present invention: a kind of case of reducer casting technique adding chill, it is characterised in that described Casting step is:
A () first casting machine carries out moulding by quartz sand, form upper impression and lower impressions;B () puts in lower impressions Chill;C () upper impression and lower impressions carry out matched moulds;In the die cavity of matched moulds, pouring molten iron is carried out after (d);(e) formed product After drawing, enter reciprocating sieve, by reciprocating sieve, the tide mould sand of product periphery is cleaned out, finally obtain product.
As the further optimization of this programme, described molten iron temperature is between 1350 DEG C-1400 DEG C.
As the further optimization of this programme, described cool time is between 40 minutes to 50 minutes.
As the further optimization of this programme, described chill is loop configuration, by spray gun spraying one around described chill Layer pick argentum powder alcohol-base paint.
As the further optimization of this programme, described pick argentum powder alcohol-base paint has high temperature resistant, corrosion resistance characteristic.
As the further optimization of this programme, the described pick resistant to elevated temperatures temperature of argentum powder alcohol-base paint is at 1650 DEG C-1750 DEG C Between.
As the further optimization of this programme, described tide mould sand is made up of fine quartz sand, coal dust and clay.
Beneficial effects of the present invention:
The present invention, by original case of reducer foundry technology process, adds this one work of chill after moulding Sequence, when being allowed to cool down, uniformly, rate of cooling is consistent in cabinet cooling, is not result in that case of reducer surrounding thin-walled is uneven, makes product Interior tissue shrinkage porosite occurs at wall thickness, after molding, can be seen that the situation of obvious poroid tissue, improve conforming product rate, reduce Cost, improves production efficiency.
Accompanying drawing explanation
The present invention is further illustrated below in conjunction with accompanying drawing:
Fig. 1 is that in the present invention, die cavity and chill cooperate structural representation:
Fig. 2 is chill structural representation of the present invention;
In figure: 1, upper impression, 2, lower impressions, 3, chill.
Detailed description of the invention
With reference to the accompanying drawings the present invention is described more fully, the exemplary embodiment of the present invention is wherein described.Under Face will combine the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, aobvious So, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the reality in the present invention Execute example, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, all belong to In the scope of protection of the invention.Below in conjunction with figure and embodiment, technical scheme is carried out many descriptions.
Embodiment:
As depicted in figs. 1 and 2, a kind of case of reducer casting technique adding chill, it is characterised in that described casting walks Suddenly it is:
A () first casting machine carries out moulding by quartz sand, form upper impression 1 and lower impressions 2;B () puts in lower impressions Enter chill 3;C () upper impression and lower impressions carry out matched moulds;In the die cavity of matched moulds, pouring molten iron is carried out after (d);E () product becomes After type drawing, enter reciprocating sieve, by reciprocating sieve, the tide mould sand of product periphery is cleaned out, finally obtain product.
As the further optimization of this programme, described molten iron temperature is between 1350 DEG C-1400 DEG C.
As the further optimization of this programme, described cool time is between 40 minutes to 50 minutes.
As the further optimization of this programme, described chill is loop configuration, by spray gun spraying one around described chill Layer pick argentum powder alcohol-base paint.
As the further optimization of this programme, described pick argentum powder alcohol-base paint has high temperature resistant, corrosion resistance characteristic.
As the further optimization of this programme, the described pick resistant to elevated temperatures temperature of argentum powder alcohol-base paint is at 1650 DEG C-1750 DEG C Between.
As the further optimization of this programme, described tide mould sand is made up of fine quartz sand, coal dust and clay.
Specific works process:
As depicted in figs. 1 and 2, the present invention first casting machine carries out moulding by quartz sand, forms upper impression and lower impressions, Putting into chill in lower impressions, upper impression and lower impressions carry out matched moulds afterwards;Pouring molten iron is carried out again in the die cavity of matched moulds;Produce After product molding drawing, enter reciprocating sieve, by reciprocating sieve, the tide mould sand of product periphery is cleaned out, finally obtain product, logical Crossing addition this one procedure of chill after moulding, when being allowed to cool down, uniformly, rate of cooling is consistent in cabinet cooling, improves product qualified Rate, reduces production cost.
The basic teaching of the present invention is illustrated, for there is the people of the usual technical ability in this area, and many extensions and change Changing will be aobvious and the person of being apparent from.The present invention disclosed due to description can be other spy without departing from present invention spirit or general characteristics Definite form is implemented, and some forms of these particular forms have been noted, so, description embodiments of the disclosure should be regarded as Illustrate rather than restriction.The scope of the present invention is to be defined by appended claim rather than by described above institute circle Fixed, within the scope of falling into being changed and will be included in it of the impartial meaning of claim and scope.

Claims (7)

1. the case of reducer casting technique adding chill, it is characterised in that described casting step is:
A () first casting machine carries out moulding by tide mould sand, form upper impression and lower impressions;B () puts into chill in lower impressions; C () upper impression and lower impressions carry out matched moulds;In the die cavity of matched moulds, pouring molten iron is carried out after (b);(e) formed product drawing After, enter reciprocating sieve, by reciprocating sieve, the tide mould sand of product periphery is cleaned out, finally obtain product.
A kind of case of reducer casting technique adding chill the most according to claim 1, it is characterised in that described molten iron Temperature is between 1350 DEG C-1400 DEG C.
A kind of case of reducer casting technique adding chill the most according to claim 1, it is characterised in that described cooling Time is between 40 minutes to 50 minutes.
A kind of case of reducer casting technique adding chill the most according to claim 1, it is characterised in that described chill For loop configuration, around described chill, pass through one layer of pick argentum powder alcohol-base paint of spray gun spraying.
A kind of case of reducer casting technique adding chill the most according to claim 4, it is characterised in that described pick silver Powder alcohol-based coating has high temperature resistant, corrosion resistance characteristic.
A kind of case of reducer casting technique adding chill the most according to claim 5, it is characterised in that described pick argentum powder The resistant to elevated temperatures temperature of alcohol-base paint is between 1650 DEG C-1750 DEG C.
A kind of case of reducer casting technique adding chill the most according to claim 1, it is characterised in that described tide mould sand It is made up of fine quartz sand, coal dust and clay.
CN201610462405.6A 2016-06-23 2016-06-23 A kind of case of reducer casting technique adding chill Pending CN106077463A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610462405.6A CN106077463A (en) 2016-06-23 2016-06-23 A kind of case of reducer casting technique adding chill

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610462405.6A CN106077463A (en) 2016-06-23 2016-06-23 A kind of case of reducer casting technique adding chill

Publications (1)

Publication Number Publication Date
CN106077463A true CN106077463A (en) 2016-11-09

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610462405.6A Pending CN106077463A (en) 2016-06-23 2016-06-23 A kind of case of reducer casting technique adding chill

Country Status (1)

Country Link
CN (1) CN106077463A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111673044A (en) * 2020-06-15 2020-09-18 共享装备股份有限公司 Sand-isolation chilled iron placing mode

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990075720A (en) * 1998-03-24 1999-10-15 김정춘 Hollow core magnetic molding apparatus and method for turntable type casting
CN201271736Y (en) * 2008-10-17 2009-07-15 浙江佳力风能技术有限公司 Cast of thick wall large plain cast
CN103433427A (en) * 2013-08-29 2013-12-11 苏州市通润机械铸造有限公司 Casting system and sand mold structure for box casting
CN104174816A (en) * 2014-08-22 2014-12-03 常熟市虹桥铸钢有限公司 Casting die and casting process of defect-free small gearbox for ocean platform
CN105382207A (en) * 2015-10-19 2016-03-09 中钢集团邢台机械轧辊有限公司 Roller casting tank production method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990075720A (en) * 1998-03-24 1999-10-15 김정춘 Hollow core magnetic molding apparatus and method for turntable type casting
CN201271736Y (en) * 2008-10-17 2009-07-15 浙江佳力风能技术有限公司 Cast of thick wall large plain cast
CN103433427A (en) * 2013-08-29 2013-12-11 苏州市通润机械铸造有限公司 Casting system and sand mold structure for box casting
CN104174816A (en) * 2014-08-22 2014-12-03 常熟市虹桥铸钢有限公司 Casting die and casting process of defect-free small gearbox for ocean platform
CN105382207A (en) * 2015-10-19 2016-03-09 中钢集团邢台机械轧辊有限公司 Roller casting tank production method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111673044A (en) * 2020-06-15 2020-09-18 共享装备股份有限公司 Sand-isolation chilled iron placing mode

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Application publication date: 20161109

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