CN106076330A - A kind of automotive catalyst coating paste adding Graphene and preparation method thereof - Google Patents

A kind of automotive catalyst coating paste adding Graphene and preparation method thereof Download PDF

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Publication number
CN106076330A
CN106076330A CN201610414279.7A CN201610414279A CN106076330A CN 106076330 A CN106076330 A CN 106076330A CN 201610414279 A CN201610414279 A CN 201610414279A CN 106076330 A CN106076330 A CN 106076330A
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catalyst
graphene
catalyst coat
slurry
automotive
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施晓君
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JIANGSU PIONEER TECHNOLOGY CO LTD
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JIANGSU PIONEER TECHNOLOGY CO LTD
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Publication of CN106076330A publication Critical patent/CN106076330A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/18Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)

Abstract

The present invention relates to a kind of automotive catalyst coating paste adding Graphene, it is characterised in that: it is interpolation 0.1~the Graphene of 2% mass percent in catalyst coat slurry.The addition manner of Graphene the most formerly adds, and contributes to obtaining bigger specific surface area Magnification, and catalyst coat slurry is to be supported on honeycomb ceramic carrier by hybrid mode, and drying, roasting make graphen catalyst coating.By adding Graphene powder in catalyst coat slurry, making the specific surface area of the catalyst coat being finally supported on honeycomb ceramic carrier be increased, the Magnification of specific surface area can reach 30%;Meanwhile, the application discovery is not that the increment rate of the most specific surface areas of addition of Graphene is the biggest, and when in catalyst coat slurry, the interpolation content of Graphene is about 1%, the increment rate of catalyst coat specific surface area is maximum.

Description

A kind of automotive catalyst coating paste adding Graphene and preparation method thereof
Technical field
The present invention relates to tail gas cleaning catalyst for vehicles coating, be specifically related to a kind of car with bigger contact gear ratio surface area Use catalyst coat.
Background technology
The tail gas of motor vehicle emission is one of urban climate polluter, and reducing the maximally effective means of automobile exhaust pollution is to install Vehicle tail gas triple effect catalyst, mainly comprising of catalyst includes that (cordierite consists of 5SiO2 2Al2O3 to carrier 2MgO), coating (aluminium oxide, Ce, Zr, La etc.) and platinum group metal (Pt, Pd and Rh).
Coating is mainly comprising of catalyst, affects the biggest on activity, stability and the service life etc. of catalyst.Pottery The specific surface area of honeycomb substrate is less than 1m2/ g, it is impossible to meet the effective gas-solid interface needed for three-effect catalysis process, needs at pottery On ceramic carrier, one layer of porous material with more bigger serface of coating is as Second support, to increase reacting gas and catalyst Contact area, improve three-effect catalysis reaction efficiency;The specific surface area of coating is to evaluate the Chief index of coating quality, It is directly connected to the activity of three-way catalyst.
At present, automotive catalyst overwhelming majority catalyst coatings (aluminium oxide, Ce, Zr, La RE composite and platinum family gold Belong to) as Second support, coating typically constitutes from the 5~15% of vehicle weight, and applying coating can make carrier specific surface area increase to 50 ~150m2/ more than g, thus provide catalyst sufficiently large surface area, specific surface area of catalyst is the biggest, reactant and catalyst The chance of active sites contact is the most, and the efficiency of catalytic reaction is the highest.
Along with country is more and more higher to the requirement of automobile exhaust emission standard, the clean-up effect improving catalyst further becomes For a big technical barrier of vehicle tail gas triple effect catalyst industry, the primary work that will solve this difficult problem strengthens coating Specific surface area, this also becomes the emphasis of continuous research and innovation of those skilled in the art.
Summary of the invention
The technical problem to be solved is to provide a kind of for above-mentioned prior art to add the automobile-used of Graphene and urge Agent coating paste and preparation method thereof, it is possible to increase the specific surface area of final coating, it is thus achieved that preferably catalytic effect.
Graphene is a kind of to be formed, with sp2 hybrid orbital, the flat film that hexangle type is honeycomb lattice by carbon atom, only The two-dimensional material of one carbon atom thickness.Graphene is the thinnest material, is also the most tough material, and fracture strength ratio is best Taller 200 times of steel.It has again good elasticity simultaneously, and stretch range can reach the 20% of own dimensions.It is current from The material that so boundary is the thinnest, intensity is the highest,
Graphene has high heat conductivity, and heat conductivility is better than CNT, and thermal conductivity is up to 977 W/m K, hot strength More than 15 MPa.
The present invention solves the technical scheme that the problems referred to above are used: a kind of automotive catalyst coating slurry adding Graphene Material, is interpolation 0.1~the Graphene of 2% mass percent in catalyst coat slurry.
Further, catalyst coat slurry is to be supported on honeycomb ceramic carrier by hybrid mode, drying, roasting Make graphen catalyst coating.
According to the difference of Graphene addition manner, the present invention provides the preparation method of the following two kinds catalyst coat slurry
The preparation method of a kind of automotive catalyst coating paste at rear interpolation Graphene, comprises the steps,
(1) cerium zirconium composite, modified aluminas, catalyst aid being mixed in proportion grinding, each raw material accounts for final catalyst coat The weight/mass percentage composition of slurry be cerium zirconium composite 10~40%, modified aluminas 10~60 %, catalyst aid 20~40 %; Add appropriate water, mix and blend 2~8 hours;
(2) being added by the nitrate solution of noble metal in the mixture of step 1, mix and blend 2~5 hours, final catalyst is coated with In layer slurry, the weight/mass percentage composition of noble metal nitrate is 1~2%, and wherein the mol ratio of Pd:Rh is 5:1;
(3) add aluminium glue, mix and blend 2~4 hours, in final catalyst coat slurry the weight/mass percentage composition of aluminium glue be 5~ 10%;
(4) Graphene powder is added to above-mentioned gained mixed solution, the quality hundred of Graphene in final catalyst coat slurry Dividing content is 0.1~2%;The solid content of regulation catalyst coat slurry is 25~35%.
The preparation method of a kind of automotive catalyst coating paste formerly adding Graphene, comprises the steps.
(1) cerium zirconium composite, modified aluminas, catalyst aid, Graphene powder being mixed in proportion grinding, each raw material accounts for The weight/mass percentage composition of whole catalyst coat slurry be cerium zirconium composite 10~40%, modified aluminas 10~60 %, catalysis helps Agent 20~40 %, Graphene powder 0.1~2%;Add appropriate water, mix and blend 2~8 hours;
(2) being added by the nitrate solution of noble metal in the mixture of step 1, mix and blend 2~5 hours, final catalyst is coated with In layer slurry, the weight/mass percentage composition of noble metal nitrate is 1~2%, and wherein the mol ratio of Pd:Rh is 5:1;
(3) add aluminium glue, mix and blend 2~4 hours, in final catalyst coat slurry the weight/mass percentage composition of aluminium glue be 5~ 10%;
(4) solid content of regulation catalyst coat slurry is 25~35%.
Preferably, described cerium zirconium composite is the complex of cerium Zirconium oxide.
Preferably, described modified aluminas is lanthanum modified aluminas.
Preferably, the mixed oxidization of two or more element during described catalyst aid includes copper, ferrum, nickel, manganese, chromium Thing.
The preparation method of the automotive catalyst coating adding Graphene of the present invention is to be coated in by catalyst coat pulp spraying On honeycomb ceramic carrier, honeycomb ceramic carrier is sent into baking oven and dries at a temperature of 60~120 DEG C, after drying send into Muffle furnace in Roasting 2-5 hour under the conditions of 400~600 DEG C, i.e. obtains the catalyst coat being supported on honeycomb ceramic carrier.
Compared with prior art, it is an advantage of the current invention that: by adding Graphene powder in catalyst coat slurry, make The specific surface area being finally supported on the catalyst coat on honeycomb ceramic carrier is increased, the Magnification of specific surface area up to To 30%;Meanwhile, the application discovery is not that the increment rate of the most specific surface areas of addition of Graphene is the biggest, works as catalyst When in coating paste, the interpolation content of Graphene is about 1%, the increment rate of catalyst coat specific surface area is maximum;And for adding Adding the situation of same amount Graphene, the mode at rear interpolation Graphene can obtain bigger than the mode formerly adding Graphene Specific surface area Magnification.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail.
The present embodiment adds the automotive catalyst coating paste of Graphene be add in catalyst coat slurry 0.1~ The Graphene powder of 2% mass percent.According to the difference of Graphene addition manner, including the following two kinds catalyst coat slurry Preparation method:
One, in the preparation method of automotive catalyst coating paste of rear interpolation Graphene, comprise the steps,
(1) cerium zirconium composite, modified aluminas, catalyst aid being mixed in proportion grinding, each raw material accounts for final catalyst coat The weight/mass percentage composition of slurry be cerium zirconium composite 10~40%, modified aluminas 10~60 %, catalyst aid 20~40 %; Add appropriate water, mix and blend 2~8 hours;
(2) being added by the nitrate solution of noble metal in the mixture of step 1, mix and blend 2~5 hours, final catalyst is coated with In layer slurry, the weight/mass percentage composition of noble metal nitrate is 1~2%, and wherein the mol ratio of Pd:Rh is 5:1;
(3) add aluminium glue, mix and blend 2~4 hours, in final catalyst coat slurry the weight/mass percentage composition of aluminium glue be 5~ 10%;
(4) Graphene powder is added to above-mentioned gained mixed solution, the quality hundred of Graphene in final catalyst coat slurry Dividing content is 0.1~2%;The solid content of regulation catalyst coat slurry is 25~35%.
Two, formerly add the preparation method of the automotive catalyst coating paste of Graphene, comprise the steps.
(1) cerium zirconium composite, modified aluminas, catalyst aid, Graphene powder being mixed in proportion grinding, each raw material accounts for The weight/mass percentage composition of whole catalyst coat slurry be cerium zirconium composite 10~40%, modified aluminas 10~60 %, catalysis helps Agent 20~40 %, Graphene powder 0.1~2%;Add appropriate water, mix and blend 2~8 hours;
(2) being added by the nitrate solution of noble metal in the mixture of step 1, mix and blend 2~5 hours, final catalyst is coated with In layer slurry, the weight/mass percentage composition of noble metal nitrate is 1~2%, and wherein the mol ratio of Pd:Rh is 5:1;
(3) add aluminium glue, mix and blend 2~4 hours, in final catalyst coat slurry the weight/mass percentage composition of aluminium glue be 5~ 10%;
(4) solid content of regulation catalyst coat slurry is 25~35%.
Above-mentioned gained catalyst coat pulp spraying is coated on honeycomb ceramic carrier, honeycomb ceramic carrier is sent into baking oven in Dry at a temperature of 60~120 DEG C, send into Muffle furnace roasting 2-5 hour under the conditions of 400~600 DEG C after drying, i.e. obtain load Catalyst coat on honeycomb ceramic carrier.
Ceramic honey comb: specification ¢ 101.6mm × 68mm, hole density 400cpsi, wall thickness 0.20mm.
On JW-04 full-automatic N2 adsorption specific surface instrument, by UOP874-88 (International Standards Method) standard, make with nitrogen For Adsorbate Gas, rear addition and front addition 0#-20# totally 21 kinds of slurries are carried out specific surface area (S.A), total pore volume and average hole Footpath (T.P.V) (A.P.S) is analyzed.
The Graphene test result to catalyst coat specific surface area Magnification:
Sample state: at the catalyst coat of rear interpolation Graphene.
Test data:
Sample state: formerly add the catalyst coat of Graphene.
Test data:
As seen from the table, adding the automotive catalyst coating of Graphene, the increment rate of specific surface area is 30.01% to the maximum;Graphene Add the increment rate of specific surface area when weight is 1% maximum;Same amount rear interpolation Graphene catalyst coat ratio formerly The specific surface area increment rate of the catalyst coat adding Graphene wants height.
Above-mentioned cerium zirconium composite is the complex of commercially available cerium Zirconium oxide.Modified aluminas is commercially available lanthanum modified aluminas. Catalyst aid includes the mixed oxide of two or more element in copper, ferrum, nickel, manganese, chromium, can be the most existing urging Change auxiliary agent.
The graphen catalyst coating of the present invention has bigger specific surface area, and preparation technology is fairly simple, operation side Just, it is simple to amplify and produce.

Claims (8)

1. the automotive catalyst coating paste adding Graphene, it is characterised in that: it is to add in catalyst coat slurry 0.1~2% Graphene of mass percent.
The automotive catalyst coating paste of interpolation Graphene the most according to claim 1, it is characterised in that: catalyst coat Slurry is to be supported on honeycomb ceramic carrier by hybrid mode, and drying, roasting make graphen catalyst coating.
3. the preparation method of the automotive catalyst coating paste adding Graphene, it is characterised in that: comprise the steps,
(1) cerium zirconium composite, modified aluminas, catalyst aid being mixed in proportion grinding, each raw material accounts for final catalyst coat The weight/mass percentage composition of slurry be cerium zirconium composite 10~40%, modified aluminas 10~60 %, catalyst aid 20~40 %; Add appropriate water, mix and blend 2~8 hours;
(2) being added by the nitrate solution of noble metal in the mixture of step 1, mix and blend 2~5 hours, final catalyst is coated with In layer slurry, the weight/mass percentage composition of noble metal nitrate is 1~2%, and wherein the mol ratio of Pd:Rh is 5:1;
(3) add aluminium glue, mix and blend 2~4 hours, in final catalyst coat slurry the weight/mass percentage composition of aluminium glue be 5~ 10%;
(4) Graphene powder is added to above-mentioned gained mixed solution, the quality hundred of Graphene in final catalyst coat slurry Dividing content is 0.1~2%;The solid content of regulation catalyst coat slurry is 25~35%.
4. the preparation method of the automotive catalyst coating paste adding Graphene, it is characterised in that: comprise the steps:
(1) cerium zirconium composite, modified aluminas, catalyst aid, Graphene powder being mixed in proportion grinding, each raw material accounts for finally urges The weight/mass percentage composition of agent coating paste be cerium zirconium composite 10~40%, modified aluminas 10~60 %, catalyst aid 20 ~40 %, Graphene powder 0.1~2%;Add appropriate water, mix and blend 2~8 hours;
(2) being added by the nitrate solution of noble metal in the mixture of step 1, mix and blend 2~5 hours, final catalyst is coated with In layer slurry, the weight/mass percentage composition of noble metal nitrate is 1~2%, and wherein the mol ratio of Pd:Rh is 5:1;
(3) add aluminium glue, mix and blend 2~4 hours, in final catalyst coat slurry the weight/mass percentage composition of aluminium glue be 5~ 10%;
(4) solid content of regulation catalyst coat slurry is 25~35%.
5., according to the preparation method of the automotive catalyst coating paste adding Graphene described in claim 3 or 4, its feature exists In: described cerium zirconium composite is the complex of cerium Zirconium oxide.
6., according to the preparation method of the automotive catalyst coating paste adding Graphene described in claim 3 or 4, its feature exists In: described modified aluminas is lanthanum modified aluminas.
7., according to the preparation method of the automotive catalyst coating paste adding Graphene described in claim 3 or 4, its feature exists In: described catalyst aid includes the mixed oxide of two or more element in copper, ferrum, nickel, manganese, chromium.
8. the preparation method of the automotive catalyst coating adding Graphene, it is characterised in that: it is by catalyst coat slurry It is sprayed on honeycomb ceramic carrier, honeycomb ceramic carrier is dried at a temperature of 60~120 DEG C, in 400~600 DEG C of bars after drying Roasting 2-5 hour under part, i.e. obtains the catalyst coat being supported on honeycomb ceramic carrier.
CN201610414279.7A 2016-06-14 2016-06-14 A kind of automotive catalyst coating paste adding Graphene and preparation method thereof Pending CN106076330A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109638290A (en) * 2018-12-25 2019-04-16 佛山科学技术学院 A kind of phthalein cyanogen cobalt Ceramic Composite catalyst and the preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1413769A (en) * 2002-06-28 2003-04-30 福州大学 Ternary catalyst for automobile tail gas and its preparation method
CN101653730A (en) * 2009-08-26 2010-02-24 南京英斯威尔环保科技有限公司 Three-way catalyst taking cordierite honeycomb ceramics as carrier
CN102728383A (en) * 2012-02-22 2012-10-17 华东理工大学 Preparation method of high temperature stable monolithic catalyst for purifying tail gas of automobile
CN105413674A (en) * 2015-11-30 2016-03-23 安徽省元琛环保科技有限公司 Preparation method of denitration catalyst carrier with graphene

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1413769A (en) * 2002-06-28 2003-04-30 福州大学 Ternary catalyst for automobile tail gas and its preparation method
CN101653730A (en) * 2009-08-26 2010-02-24 南京英斯威尔环保科技有限公司 Three-way catalyst taking cordierite honeycomb ceramics as carrier
CN102728383A (en) * 2012-02-22 2012-10-17 华东理工大学 Preparation method of high temperature stable monolithic catalyst for purifying tail gas of automobile
CN105413674A (en) * 2015-11-30 2016-03-23 安徽省元琛环保科技有限公司 Preparation method of denitration catalyst carrier with graphene

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109638290A (en) * 2018-12-25 2019-04-16 佛山科学技术学院 A kind of phthalein cyanogen cobalt Ceramic Composite catalyst and the preparation method and application thereof

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