CN106072638A - A kind of production method of instant Lepidinm meyenii Walp sugar - Google Patents
A kind of production method of instant Lepidinm meyenii Walp sugar Download PDFInfo
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- CN106072638A CN106072638A CN201610476912.5A CN201610476912A CN106072638A CN 106072638 A CN106072638 A CN 106072638A CN 201610476912 A CN201610476912 A CN 201610476912A CN 106072638 A CN106072638 A CN 106072638A
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Abstract
The invention discloses the production method of a kind of instant Lepidinm meyenii Walp sugar, comprise the following steps: after the cleaning of fresh Lepidinm meyenii Walp, chopping, defibrination, carry with water, with alcohol extraction two ways, its effective ingredient is carried out ultrasonic extraction, removed the insoluble impurity such as cellulose therein by centrifugation, be concentrated to give Maca extract through being evaporated under reduced pressure；White sugar solution removes the coloring matter of suspended impurity therein and macromole by ceramic membrane ultrafitration, is mixed in proportion with Maca extract, makes cocrystallization instant Lepidinm meyenii Walp sugar；Lepidinm meyenii Walp sugar grainiess obtained by the present invention is loose, dissolution velocity is fast, insoluble impurities is few, taste is abundant, possesses the function of Lepidinm meyenii Walp plurality of active ingredients, can quickly supplement energy, and has nourishing and fit keeping function, energetic function to human body.
Description
Technical field
The invention belongs to processing technique field of refining sugar, particularly relate to the production method of a kind of instant Lepidinm meyenii Walp sugar.
Background technology
Lepidinm meyenii Walp is Cruciferae separate row Vegetable spp annual herb plant, originates in mountain area, Andean, and Yunnan Province of China Lijing is also
It it is famous Lepidinm meyenii Walp producing region.In Lepidinm meyenii Walp containing rich in protein, several amino acids, dietary fiber, carbohydrate and zinc,
The mineral such as calcium, ferrum, titanium, rubidium, potassium, sodium, copper, manganese, magnesium, strontium, phosphorus, iodine, play an important role to alleviating organism fatigue.Lepidinm meyenii Walp contains
Some functional components such as alkaloid, glucosinolate, macamide etc. have antioxidation, improve sexual function, improve fertility etc.
Effect, can delay menopause syndrome, is a kind of nutritious daily health products, has nourishing and fit keeping function, energetic to human body
Function.
The exploitation of Lepidinm meyenii Walp are the most inchoate, among the research and development the most progressively of current Lepidinm meyenii Walp functional product, produce
Kind class is little, mostly directly adds in food by MAKA dry powder, and added value of product is relatively low.Yunnan is China's Caulis Sacchari sinensis main product
District, Caulis Sacchari sinensis is as lower latitude plateau Ways of Special Agricultural Products, and major product is white sugar, is indispensable in people live, except
Flavoring agent can be done, also there is the effect supplementing rapidly energy, white sugar is organically combined with the effective ingredient of Lepidinm meyenii Walp, opens
Send the functional product of high added value, be possible not only to improve effect of sucrose, also can improve the local flavor of Lepidinm meyenii Walp, to exploitation Yunnan food
With plant resources and enhancement border areas increasing peasant income, there is important function.
Summary of the invention
Present invention aims to above-mentioned the deficiencies in the prior art, it is provided that the production of a kind of instant Lepidinm meyenii Walp sugar
Method, organically combines the functional component of Lepidinm meyenii Walp with sucrose, produces a kind of functional sugar with instant effect.
Technical scheme: the production method of a kind of instant Lepidinm meyenii Walp sugar that the present invention provides, comprises the following steps:
(1) being cleaned by fresh Lepidinm meyenii Walp, shred, add water defibrination, obtains Lepidinm meyenii Walp slurry, and the adjustment solid-to-liquid ratio that adds water afterwards is 1:8 ~ 10.
(2) water soluble ingredient extracts: Lepidinm meyenii Walp slurry uses Ultrasonic Wave-Assisted Extraction 45～60min, then uses centrifugal
Machine filters, and is separated with filtrate by filtering residue.Filtrate rolled film separates and is concentrated into solid content is 50～60%, obtains water extraction
Thing, filtering residue carries out second extraction.
(3) Alcohol soluble composition extracts: for solvent, filtering residue is carried out second extraction with the edible ethanol of 90～95%, ultrasonic auxiliary
Helping extraction 30～35min, filter with centrifuge afterwards and separated with filtrate by filtering residue, filtrate distillation, near dry, obtains ethanol extraction
Thing, the distillate of collection is reusable.Twice extract merges stand-by.
(4) merge twice extract, be dried with spray dryer charging, obtain Maca extract dry powder.
(5) it is 50～55 ° Bxs with the hot water dissolving of 60～70 DEG C to concentration by white sugar, uses ceramic membrane to carry out ultrafiltration,
Obtain the turbidity syrup less than 30 MAU.
(6) syrup after processing is put into preserving kettle's heating and is concentrated into supersaturation, is added in proportion by Maca extract dry powder
Enter in syrup, carry out immediately being stirred vigorously stimulation graining, when temperature is down to 70～80 DEG C, draw off material hot air drying, through powder
The broken Lepidinm meyenii Walp sugar semi-finished product i.e. obtaining sundown.
(7) Lepidinm meyenii Walp sugar semi-finished product, sodium bicarbonate, citric acid are fully mixed with the ratio of 75:10:15, be pressed into afterwards
Sheet obtains instant Lepidinm meyenii Walp sugar.
In step (1), concrete operation method is: after Lepidinm meyenii Walp cleaning, chopping, adds the water that solid-to-liquid ratio is 1:8～10, uses dish
Formula fiberizer carries out defibrination, makes Lepidinm meyenii Walp fiber fully cut off, disperses, brooming, slurry fineness 80～100mu.
Water soluble ingredient in Lepidinm meyenii Walp is extracted by step (2), uses ultrasonic assistant to extract, supersonic frequency 40KHz,
Extracting temperature 60～70 DEG C, centrifugation aperture of filter screen 300～400 mesh.The molecular cut off of rolled film is 200 ~ 250Da, behaviour
Being 1 ~ 4MPa as pressure, operation temperature is 35 ~ 50 DEG C.
In step (3), the Alcohol soluble composition in Lepidinm meyenii Walp is extracted with the edible ethanol of 90～95% for solvent, solid-liquid
Ratio is 1:5～10, and i.e. every kilogram filtering residue adds Extraction solvent 5～10 L, supersonic frequency 40KHz, ultrasonic temperature 40～60
℃。
In step (4), use spray dryer that extract carries out wink-dry, spray dryer inlet temperature 140 DEG C,
Leaving air temp 80 DEG C, compressed air pressure 0.3MPa.
In step (5), ceramic membrane ultrafitration equipment is made up of 2 grades of ceramic filter film devices being used in series, and every grade has 3 groups also
Connection ceramic filter membrane, first order ceramic membrane aperture is 800nm, and ceramic membrane aperture, the second level is 100nm, ultrafiltrate temperature be 75～
80 DEG C, filter pressure is 0.1 ~ 0.3MPa, and transmembrane pressure is 0.1 ~ 0.2MPa, and permeate turbidity is less than 30MAU.
In step (6), addition proportioning is syrup solids quality the 1～5% of Maca extract.Maca extract adds
After in supersaturation syrup, by being stirred vigorously stimulation graining, in sugar crystal process, the effective ingredient of Maca extract is to carry secretly
Mode enter inside tiny crystals, become uniform and stable co-crystal thereof, be bonded in the way of point cantact between tiny crystals
Form unformed open structure together so that it is the dissolubility in water is faster than common sucrose crystallization a lot, reaches instant effect
Really.
In step (7), by adding citric acid and sodium bicarbonate, make Lepidinm meyenii Walp sugar-tablet brew drink time both meet water reaction
Generate carbon dioxide, promote the rapid disintegrate of Lepidinm meyenii Walp sugar-tablet, greatly speed up dissolution velocity, enrich again the taste of Lepidinm meyenii Walp sugar simultaneously.
Compared with prior art, the beneficial effect that the present invention possesses:
The present invention is with fresh Lepidinm meyenii Walp as raw material, and the extraction process of effective ingredient is more easily accomplished.Alcohol extraction and water is used to carry two kinds of sides
Formula carries out ultrasonic extraction, the extract obtained effective ingredient intactly remaining Lepidinm meyenii Walp and effect to Lepidinm meyenii Walp, solves straight simultaneously
Connect addition pueraria root powder and cause the high harmful effect to product quality of product insoluble impurities, improve the quality of product.
The present invention uses rolled film to carry out concentrating Lepidinm meyenii Walp extracting solution, can complete concentration process at a lower temperature, it is to avoid high
The loss of the lower Maca reactive composition of temperature, improves the extraction efficiency of effective ingredient.
The present invention uses spray drying method that Lepidinm meyenii Walp is extracted concentrated solution and is dried, and can complete the dried of material in moment
Journey, can reduce the loss that the long-time high temperature of effective active composition causes, and is conducive to improving the extraction ratio of effective component in Maka.
The present invention uses two-stage ceramic membrane equipment that sugar liquid is carried out ultrafiltration, and can well remove in sugar liquid is insoluble miscellaneous
Matter, may select two grades of lower white sugars of price or the outer sugar of level caused because of water insoluble contaminant overstandard, it is possible to fall on raw material
The production cost of low production.Lepidinm meyenii Walp sugar grainiess obtained by the present invention is loose, dissolution velocity is fast, insoluble impurities is few, mouth
Taste enriches, and possesses the function of Lepidinm meyenii Walp plurality of active ingredients, can quickly supplement energy, and has nourishing and fit keeping function, energetic to human body
Function.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail, but protection scope of the present invention not office
It is limited to this.
Embodiment 1:
A kind of production method of Lepidinm meyenii Walp sugar, operating procedure is as follows:
(1) fresh Lepidinm meyenii Walp cleaned, shred, use disc type paste mill to carry out defibrination, adjust solid-to-liquid ratio 1:10 after defibrination, mix afterwards
Close uniformly, pump in ultrasonic extractor, ultrasonic extraction 60min, warp at supersonic frequency 40KHz, ultrasonic temperature 60～70 DEG C
The horizontal centrifuge in 400 mesh filter screen apertures carries out solid-liquid separation.Filtrate uses to be evaporated under reduced pressure and concentrates, vacuum 0.06MPa, temperature
Being 80 DEG C, concentration time 2.5h, extract obtained solid concentration is 52.8%.Filtering residue carries out second extraction.
(2) filtering residue of extraction for the first time is moved in ultrasonic extractor, add the edible wine of 95% according to solid-to-liquid ratio 1:8
Progress greatly the ultrasonic extraction of row, supersonic frequency 40KHz, ultrasonic temperature 60 DEG C, and feed liquid is moved into 400 mesh sieves by extraction time 30min afterwards
The centrifuge of net carries out solid-liquid separation, and filtrate distillation and concentration, near dry, obtains ethanol extraction, and distillate can collect reuse.
(3) merge twice extract, be dried with spray dryer charging, spray dryer inlet temperature 140 DEG C, go out pathogenic wind-warm
Spending 80 DEG C, compressed air pressure 0.3MPa, drying obtains Maca extract dry powder.
(4) with the clean water of 60～70 DEG C, white sugar being dissolved to concentration is 55 ° of Bx, through ceramic membrane filter equipment ultrafiltration,
Ultrafiltrate temperature 75 DEG C, filter pressure 0.23 MPa, transmembrane pressure is 0.15MPa, and gained ultrafiltration syrup turbidity is 17 MAU.Pump
Take the fine straining syrup 0.1m of 55 ° of Bx3In preserving kettle, heating is concentrated into syrup temp when being 120 DEG C, and syrup is put into crystallization
In pot, add 3.6kg Maca extract dry powder in the ratio of solid quality 5%, carry out immediately being stirred vigorously stimulation graining, when
When temperature is down to 80 DEG C, draw off material hot air drying, the size-reduced Lepidinm meyenii Walp sugar micro-crystal powder i.e. obtaining sundown.
(5) Lepidinm meyenii Walp sugar micro-crystal powder, sodium bicarbonate, citric acid are fully mixed in the ratio of 75:10:15, use tabletting afterwards
Machine tabletted obtains instant Lepidinm meyenii Walp sugar finished product 98kg.
Embodiment 2:
A kind of production method of Lepidinm meyenii Walp sugar, operating procedure is as follows:
(1) fresh Lepidinm meyenii Walp cleaned, shred, use disc type paste mill to carry out defibrination, adjust solid-to-liquid ratio 1:8 after defibrination, mix afterwards
Close uniformly, pump in ultrasonic extractor, ultrasonic extraction 45min, warp at supersonic frequency 40KHz, ultrasonic temperature 60～70 DEG C
The horizontal centrifuge in 400 mesh filter screen apertures carries out solid-liquid separation.Filtrate uses to be evaporated under reduced pressure and concentrates, vacuum 0.08MPa, temperature
Being 80 DEG C, concentration time 2.2h, extract obtained solid concentration is 54.1%.Filtering residue carries out second extraction.
(2) filtering residue of extraction for the first time is moved in ultrasonic extractor, add the edible wine of 95% according to solid-to-liquid ratio 1:10
Progress greatly the ultrasonic extraction of row, supersonic frequency 40KHz, ultrasonic temperature 50 DEG C, and feed liquid is moved into 400 mesh sieves by extraction time 35min afterwards
The centrifuge of net carries out solid-liquid separation, and filtrate distillation and concentration, near dry, obtains ethanol extraction, and distillate can collect reuse.
(3) merge twice extract, be dried with spray dryer charging, spray dryer inlet temperature 140 DEG C, go out pathogenic wind-warm
Spending 80 DEG C, compressed air pressure 0.3MPa, drying obtains Maca extract dry powder.
(4) with the clean water of 60～70 DEG C, white sugar being dissolved to concentration is 53 ° of Bx, through ceramic membrane filter equipment ultrafiltration,
Ultrafiltrate temperature 78 DEG C, inlet pressure 0.28 MPa, transmembrane pressure is 0.14MPa, and gained ultrafiltration syrup turbidity is 13 MAU.Pump
Take the fine straining syrup 0.1m of 53 ° of Bx3In preserving kettle, heating is concentrated into syrup temp when being 123 DEG C, and syrup is put into crystallization
In pot, add Maca extract dry powder 0.7kg in the ratio of solid quality 1%, carry out immediately being stirred vigorously stimulation graining, when
When temperature is down to 80 DEG C, draw off material hot air drying, the size-reduced Lepidinm meyenii Walp sugar micro-crystal powder i.e. obtaining sundown.
(5) Lepidinm meyenii Walp sugar micro-crystal powder, sodium bicarbonate, citric acid are fully mixed in the ratio of 75:10:15, use tabletting afterwards
Machine tabletted obtains instant Lepidinm meyenii Walp sugar finished product 95kg.
Embodiment 3:
A kind of production method of Lepidinm meyenii Walp sugar, operating procedure is as follows:
(1) fresh Lepidinm meyenii Walp cleaned, shred, use disc type paste mill to carry out defibrination, adjust solid-to-liquid ratio 1:9 after defibrination, mix afterwards
Close uniformly, pump in ultrasonic extractor, ultrasonic extraction 45min, warp at supersonic frequency 40KHz, ultrasonic temperature 60～70 DEG C
The horizontal centrifuge in 400 mesh filter screen apertures carries out solid-liquid separation.Filtrate uses to be evaporated under reduced pressure and concentrates, vacuum 0.07MPa, temperature
Being 75 DEG C, concentration time 2.6h, extract obtained solid concentration is 58.9%.Filtering residue carries out second extraction.
(2) filtering residue of extraction for the first time is moved in ultrasonic extractor, add the edible wine of 95% according to solid-to-liquid ratio 1:5
Progress greatly the ultrasonic extraction of row, supersonic frequency 40KHz, ultrasonic temperature 40 DEG C, and feed liquid is moved into 400 mesh sieves by extraction time 35min afterwards
The centrifuge of net carries out solid-liquid separation, and filtrate distillation and concentration, near dry, obtains ethanol extraction, and distillate can collect reuse.
(3) merge twice extract, be dried with spray dryer charging, spray dryer inlet temperature 140 DEG C, go out pathogenic wind-warm
Spending 80 DEG C, compressed air pressure 0.3MPa, drying obtains Maca extract dry powder.
(4) with the clean water of 60～70 DEG C, white sugar being dissolved to concentration is 50 ° of Bx, through ceramic membrane filter equipment ultrafiltration,
Ultrafiltrate temperature 80 DEG C, enters film pressure 0.26 MPa, and transmembrane pressure is 0.15MPa, and gained ultrafiltration syrup turbidity is 9 MAU.Pump
Take the fine straining syrup 0.1m of 50 ° of Bx3In preserving kettle, heating is concentrated into syrup temp when being 121 DEG C, and syrup is put into crystallization
In pot, add Maca extract dry powder 1.95kg in the ratio of solid quality 3%, carry out immediately being stirred vigorously stimulation graining, when
When temperature is down to 80 DEG C, draw off material hot air drying, the size-reduced Lepidinm meyenii Walp sugar micro-crystal powder i.e. obtaining sundown.
(5) Lepidinm meyenii Walp sugar micro-crystal powder, sodium bicarbonate, citric acid are fully mixed in the ratio of 75:10:15, use tabletting afterwards
Machine tabletted obtains instant Lepidinm meyenii Walp sugar finished product 88kg.
Claims (7)
1. the production method of an instant Lepidinm meyenii Walp sugar, it is characterised in that comprise the following steps:
(1) being cleaned by fresh Lepidinm meyenii Walp, shred, add water defibrination, obtains Lepidinm meyenii Walp slurry, and the adjustment solid-to-liquid ratio that adds water afterwards is 1:8 ~ 10；
(2) water soluble ingredient extracts: Lepidinm meyenii Walp slurry uses Ultrasonic Wave-Assisted Extraction 45 ~ 60min, then uses centrifuge to filter,
Being separated with filtrate by filtering residue, it is 50 ~ 60% that filtrate uses rolled film separation to be concentrated into solid content, obtains water extract, filtering residue
Pending secondary alcohol extraction；
(3) Alcohol soluble composition extracts: the edible ethanol with 90 ~ 95% is that solvent carries out second extraction to filtering residue, and ultrasonic wave added extracts
30 ~ 35min, separates filtering residue with filtrate with filter centrifugal afterwards, and filtrate distillation, near dry, obtains ethanol extraction, collects
Distillate reusable；
(4) merge twice extract, be dried with spray dryer charging, obtain Maca extract dry powder；
(5) it is 50 ~ 55 ° Bxs with the hot water dissolving of 60 ~ 70 DEG C to concentration by white sugar, uses ceramic membrane to carry out ultrafiltration, mixed
The turbidity syrup less than 30 MAU；
(6) syrup after processing is put into preserving kettle's heating and is concentrated into supersaturation, and Maca extract dry powder is proportionally added into sugar
In slurry, carry out immediately being stirred vigorously stimulation graining, when temperature is down to 70 ~ 80 DEG C, draw off material hot air drying, size-reduced and get final product
Lepidinm meyenii Walp sugar semi-finished product to sundown；
(7) Lepidinm meyenii Walp sugar semi-finished product, sodium bicarbonate, citric acid are fully mixed with the mass ratio of 75:10:15, be pressed into afterwards
Sheet obtains instant Lepidinm meyenii Walp sugar.
2. the production method of the Lepidinm meyenii Walp sugar as described in claim 1, it is characterised in that: step (1) Lepidinm meyenii Walp defibrination uses disc type
Fiberizer, makes coffee fiber fully cut off, disperses and brooming, and defibrination fineness is 80 ~ 100 mesh.
3. the production method of the Lepidinm meyenii Walp sugar as described in claim 1, it is characterised in that: step (2) ultrasonic extraction supersonic frequency
40KHz, temperature is 60 ~ 70 DEG C；The mesh size of centrifugal filtration is 300～400 mesh；The molecular cut off of rolled film is 200 ~
250Da, operation pressure is 1 ~ 4MPa, and operation temperature is 35 ~ 50 DEG C.
4. the production method of the instant Lepidinm meyenii Walp sugar as described in claim 1, it is characterised in that: step (3) supersound extraction solid-liquid
Ratio is 1:5 ~ 10, and supersonic frequency is 40KHz, and temperature is 40 ~ 60 DEG C.
5. the production method of the instant Lepidinm meyenii Walp sugar as described in claim 1, it is characterised in that: step (4) uses and is spray-dried
Device carries out wink-dry to extract, and operating condition is: inlet temperature 140 DEG C, leaving air temp 80 DEG C, compressed air pressure
0.3MPa。
6. the production method of the instant Lepidinm meyenii Walp sugar as described in claim 1, it is characterised in that: ceramic membrane used by step (5) surpasses
Filter equipment is 2 grades of ceramic filter film devices being used in series, and every grade has 3 groups of ceramic film components in parallel, first order pottery fenestra
Footpath is 800nm, and ceramic membrane aperture, the second level is 100nm, and ultrafiltrate temperature is 75 ~ 80 DEG C, and filter pressure is 0.1 ~ 0.3MPa, cross-film
Pressure reduction is 0.1 ~ 0.2MPa, and permeate turbidity is less than 30MAU.
7. the production method of the instant Lepidinm meyenii Walp sugar as described in claim 1, it is characterised in that: Maca extract in step (6)
Proportioning in syrup solids quality 1% ~ 5% ratio add.
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| CN201610476912.5A CN106072638A (en) | 2016-06-27 | 2016-06-27 | A kind of production method of instant Lepidinm meyenii Walp sugar |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107712533A (en) * | 2017-09-25 | 2018-02-23 | 安徽爸吡爱儿童中医研究院有限公司 | A kind of Traditional Chinese Herb micro-crystal powder |
| CN115644290A (en) * | 2022-10-12 | 2023-01-31 | 浙江科呈科技服务有限公司 | Ginger brown sugar coffee process |
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| CN101816365A (en) * | 2010-04-30 | 2010-09-01 | 云南瑞升烟草技术（集团）有限公司 | Maca candy |
| CN102526161A (en) * | 2012-02-10 | 2012-07-04 | 中国科学院过程工程研究所 | Preparation method for high-activity lepidium meyenii extract |
| CN104824778A (en) * | 2015-04-02 | 2015-08-12 | 广西大学 | Processing method of sugarcane juice solid beverage |
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2016
- 2016-06-27 CN CN201610476912.5A patent/CN106072638A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101816365A (en) * | 2010-04-30 | 2010-09-01 | 云南瑞升烟草技术（集团）有限公司 | Maca candy |
| CN102526161A (en) * | 2012-02-10 | 2012-07-04 | 中国科学院过程工程研究所 | Preparation method for high-activity lepidium meyenii extract |
| CN104824778A (en) * | 2015-04-02 | 2015-08-12 | 广西大学 | Processing method of sugarcane juice solid beverage |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107712533A (en) * | 2017-09-25 | 2018-02-23 | 安徽爸吡爱儿童中医研究院有限公司 | A kind of Traditional Chinese Herb micro-crystal powder |
| CN115644290A (en) * | 2022-10-12 | 2023-01-31 | 浙江科呈科技服务有限公司 | Ginger brown sugar coffee process |
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Application publication date: 20161109 |