CN106065204B - A kind of energy-saving industrial furnace - Google Patents

A kind of energy-saving industrial furnace Download PDF

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CN106065204B
CN106065204B CN201610407355.1A CN201610407355A CN106065204B CN 106065204 B CN106065204 B CN 106065204B CN 201610407355 A CN201610407355 A CN 201610407355A CN 106065204 B CN106065204 B CN 106065204B
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coating
saving
energy
foundation body
oxide
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CN106065204A (en
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王贵祥
陈卓
汤红运
毕朋
唐迪
潘作付
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Shenzhen Kaisheng Technology Engineering Co ltd
China Triumph International Engineering Co Ltd
China Building Materials Glass New Materials Research Institute Group Co Ltd
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China Triumph International Engineering Co Ltd
Shenzhen Triumph Technology Engineering Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/32Radiation-absorbing paints
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/0003Linings or walls
    • F27D1/0033Linings or walls comprising heat shields, e.g. heat shieldsd
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

The present invention discloses a kind of energy-saving industrial furnace, including furnace foundation body, and the furnace foundation body uses heat resistance fiber, refractory brick or micro Nano material;The outer wall of the furnace foundation body is coated with combination type heat insulating coating, and the inwall of furnace foundation body is coated with infra-red radiation energy-saving coating;The combination type heat insulating coating includes the inside holding coating, middle heat insulation coating and external thermal insulation coating for being arranged in order coating from inside to outside;The power-saving technology of radiant heat transfer combination thermodynamics insulation is strengthened in present invention application, that is the infrared high radiotechnology of high temperature resistant infrared energy-conserving coating, the connected applications of the thermal insulation technology of combination type heat insulating coating, efficiency of utilization can effectively be carried, have the characteristics that good energy-conserving effect, usage time are long, extend body of heater service life, while produce environmental protection effect.

Description

A kind of energy-saving industrial furnace
Technical field
The present invention relates to a kind of energy-saving industrial furnace.
Background technology
Industrial furnace is the highly energy-consuming equipment in numerous energy consumption equipments, its energy consumption account for enterprise's energy consumption 10%~ 70%, some is even more more.By taking electronics industry stove as an example, its energy consumption accounts for the 30% of electronics industry energy consumption;Ceramics, The stove energy consumption of glass production enterprise, the 50% of enterprise's energy consumption is accounted for, some even more highs.
Due to being influenceed by factors such as product processes, organization of production, stove construction, stove matrix materials, industrial furnace Efficiency of utilization it is relatively low.If the plate glass stove thermal efficiency is 36% or so, the thermal efficiency of tunnel cave is also only 25% ~30%, the heat loss of kiln car accounts for 30%, and kiln body radiates 8%~10%.Therefore, the energy-conservation for how lifting industrial furnace is dived Power is permanent important topic.
The content of the invention
It is an object of the invention to provide a kind of energy-saving industrial furnace, the furnace foundation body of the stove can reduce from stove to The heat of the outer heat conduction loss of stove, and efficiency of utilization can be improved.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of energy-saving industrial furnace, including furnace foundation body, furnace foundation body use heat resistance fiber, refractory brick or micro Nano material; The outer wall of the furnace foundation body is coated with combination type heat insulating coating, and the inwall of furnace foundation body is coated with infra-red radiation energy-saving coating;It is described Combination type heat insulating coating includes the inside holding coating, middle heat insulation coating and external thermal insulation coating for being arranged in order coating from inside to outside;
Inside holding coating is based on weight/mass percentage composition, including following composition:10~38% fly ash floats, 7~24% oxidations Zirconium aeroge, 11~23% kaolin, 5~13% bentonites, 3~12% sepiolite fibres, 9~20% zirconium colloidal sols, 0.5~2% disperse Agent, 0.2~2% coalescents, 0.5~1% wetting agent, 0.2~1% thickener, 0.5~1% defoamer;8~15% deionized waters;
Middle heat insulation coating is based on weight/mass percentage composition, including following composition:11~32% hollow ceramic microspheres, 8~23% oxygen Change aluminium aeroge, 9~21% mica powders, 6~14% bentonites, 4~14% ceramic fibres, 8~18% Alumina gels, 0.5~2% disperse Agent, 0.2~2% coalescents, 0.5~1.5% wetting agent, 0.1~2% thickener, 0.5~1.5% defoamer;7~15% deionizations Water;
External thermal insulation coating is based on weight/mass percentage composition, including following composition:8~35% hollow glass micropearls, 3~18% oxidations Silica aerogel, 6~20% talcum powder, 0.5~8% bentonite, 3~10% quartz fibres, 4~16% Ludox, 5~9% di(2-ethylhexyl)phosphates Hydrogen aluminium, 3~6% waterglass, 0.5~3% dispersant, 0.1~2% coalescents, 0.5~2% wetting agent, 0.1~3% thickener, 0.1~3% defoamer and 5~12% deionized waters;
The infra-red radiation energy-saving coating is based on weight/mass percentage composition, including following composition:3~8% Al adulterate SiC and C Adulterate SiO2Compound material, 2~6% silicon borides, 2~5% titanium borides, 2~4% lanthanum borides, 3~7% boron carbides, 5~13% carbonization Silicon, 1~3% yttrium carbide, 1~5% molybdenum disilicide, 1~5% tungsten silicide, 3~9% zirconium diborides, 4~16% silica, 2~5% oxygen Change iron, 1~3% cupric oxide, 1~5% manganese oxide, 1~3% chromium oxide, 1~3% cobalt oxide, 1~7% kaolin, 2~8% boron glasses Powder, 1~5% bentonite, 4~18% Ludox, 2~7% Alumina gels, 1~5% aluminium dihydrogen phosphate, 1~2% dispersant, 5~11% are gone Ionized water.
Above-mentioned all coating materials are made according to respective ratio is well mixed.
The inside holding coating can 1700 DEG C of heatproof, middle heat insulation coating can 1100 DEG C of heatproof, external thermal insulation coating can 600 DEG C of heatproof, realize the insulation of different levels, different temperatures section.
Further, the thickness of the infra-red radiation energy-saving coating is 0.1~3.6mm.
Further, the thickness of the combination type heat insulating coating is 0.6~32mm, wherein the thickness of inside holding coating, in The thickness of heat insulation coating and external thermal insulation coating is 0.2~15mm.
The invention has the advantages that the power-saving technology of radiant heat transfer combination thermodynamics insulation, bag are strengthened in application Include the infrared high radiotechnology of wall high temperature resistant infrared radiating coating in furnace foundation body, furnace foundation external wall combination type heat insulating coating Thermal insulation technology, coating can be attached to the inwall and outer wall of furnace foundation body for a long time, have and save, do not fall off, not ftractureing, improving production Quality, it is environmentally friendly the features such as;Furnace foundation external wall combination type heat insulating coating, passes through interior, domestic and abroad different levels, different temperatures section Heat insulation coating, effectively by furnace foundation body from being preferably minimized to outside stove by the heat of heat conduction loss in stove;Wall in furnace foundation body With the high temperature resistant infrared radiating coating of micro nano structure, the structure of densification is formed in stove inwall, and effectively penetrate into furnace foundation body In material, at high temperature with infrared high radiant rate, it will can be obstructed by radiations heat energy and furnace outer wall that stove inwall is radiated in stove The heat transfer heat returned, effective re-radiation is to the product in stove;Thus substantially increase efficiency of utilization.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the enlarged partial sectional view of the present invention.
Embodiment
Embodiment one
With reference to shown in Fig. 1 and Fig. 2, the present invention provides a kind of energy-saving industrial furnace, including furnace foundation body 2, inside furnace foundation body 2 For burner hearth 1, furnace foundation body 2 is using heat resistance fiber, refractory brick or micro Nano material;The outer wall of the furnace foundation body 2 is coated with combined type Heat insulation coating 4, the inwall of furnace foundation body 2 are coated with infra-red radiation energy-saving coating 3;The combination type heat insulating coating 4 is included by introversion The outer inside holding coating 6 for being arranged in order coating, middle heat insulation coating 7 and external thermal insulation coating 8;
Inside holding coating 6 is based on weight/mass percentage composition, including following composition:24% fly ash float, 15% zirconium oxide airsetting Glue, 16% kaolin, 9% bentonite, 8% sepiolite fibre, 11% zirconium colloidal sol, 0.5% dispersant, 0.5% coalescents, 1% wetting Agent, 1% thickener, 1% defoamer and 13% deionized water;
Middle heat insulation coating 7 is based on weight/mass percentage composition, including following composition:13% hollow ceramic microspheres, 15% aluminum oxide gas Gel, 21% mica powder, 6% bentonite, 9% ceramic fibre, 17% Alumina gel, 1% dispersant, 2% coalescents, 1.5% wetting agent, 1% thickener, 0.5% defoamer and 13% deionized water;
External thermal insulation coating 8 is based on weight/mass percentage composition, including following composition:22% hollow glass micropearl, 17% silica gas Gel, 13% talcum powder, 3% bentonite, 6% quartz fibre, 16% Ludox, 8% aluminium dihydrogen phosphate, 5% waterglass, 1.5% disperse Agent, 1% coalescents, 0.5% wetting agent, 1% thickener, 1% defoamer and 5% deionized water;
Infra-red radiation energy-saving coating 3 is based on weight/mass percentage composition, including following composition:8% Al adulterates SiC and C and adulterated SiO2Compound material, 4% silicon boride, 3% titanium boride, 2% lanthanum boride, 4% boron carbide, 6% carborundum, 1% yttrium carbide, 1% 2 silication Molybdenum, 1% tungsten silicide, 4% zirconium diboride, 16% silica, 2% iron oxide, 2% cupric oxide, 3% manganese oxide, 1% chromium oxide, 1% oxidation Cobalt, 3% kaolin, 5% boron glass powder, 4% bentonite, 15% Ludox, 3% Alumina gel, 2% aluminium dihydrogen phosphate, 2% dispersant and 7% Deionized water.The average grain diameter of the composition of infra-red radiation energy-saving coating 3 is below 0.5 μm.
Above-mentioned all coating materials are made according to respective ratio is well mixed, and stove is sprayed at brush or machine after being made The inside and outside wall of kiln matrix 2.
The thickness of inside holding coating 6 is 0.2mm, the thickness of middle heat insulation coating 7 is 0.2mm, and the thickness of external thermal insulation coating 8 is 0.2mm;The thickness of infra-red radiation energy-saving coating 3 is 1mm.
Through experiment, the stove inwall high temperature resistant infrared radiating coating of the present embodiment radiance in 1500 DEG C of operating temperatures is 0.95, the thermal conductivity of furnace outer wall combination type heat insulating coating is 0.032 W/ (m K).
Embodiment two
The present embodiment is identical with the basic structure of embodiment one, and difference is:
Inside holding coating 6 is based on weight/mass percentage composition, including following composition:17% fly ash float, 19% zirconium oxide airsetting Glue, 17% kaolin, 5% bentonite, 5% sepiolite fibre, 18% zirconium colloidal sol, 0.5% dispersant, 2% coalescents, 0.5% wetting Agent, 0.5% thickener, 0.5% defoamer and 15% deionized water;
Middle heat insulation coating 7 is based on weight/mass percentage composition, including following composition:19% hollow ceramic microspheres, 16% aluminum oxide gas Gel, 13% mica powder, 10% bentonite, 10% ceramic fibre, 16% Alumina gel, 0.5% dispersant, 1% coalescents, 0.5% wetting Agent, 2% thickener, 1% defoamer and 11% deionized water;
External thermal insulation coating 8 is based on weight/mass percentage composition, including following composition:17% hollow glass micropearl, 16% silica gas Gel, 18% talcum powder, 3.4% bentonite, 9% quartz fibre, 8% Ludox, 7% aluminium dihydrogen phosphate, 6% waterglass, 0.5% disperse Agent, 0.1% coalescents, 1% wetting agent, 1.5% thickener, 1.5% defoamer and 11% deionized water;
Infra-red radiation energy-saving coating 3 is based on weight/mass percentage composition, including following composition:5% Al adulterates SiC and C and adulterated SiO2Compound material, 5% silicon boride, 2% titanium boride, 2% lanthanum boride, 5% boron carbide, 7% carborundum, 3% yttrium carbide, 5% 2 silication Molybdenum, 5% tungsten silicide, 5% zirconium diboride, 10% silica, 5% iron oxide, 2% cupric oxide, 3% manganese oxide, 1% chromium oxide, 1% oxidation Cobalt, 2% kaolin, 2% boron glass powder, 1% bentonite, 11% Ludox, 3% Alumina gel, 1% aluminium dihydrogen phosphate, 2% dispersant and 11% Deionized water.The average grain diameter of the composition of infra-red radiation energy-saving coating 3 is below 1 μm.
Above-mentioned all coating materials are made according to respective ratio is well mixed, and stove is sprayed at brush or machine after being made The inside and outside wall of kiln matrix 2.
The thickness of inside holding coating 6 is 15mm, the thickness of middle heat insulation coating 7 is 2mm, and the thickness of external thermal insulation coating 8 is 15mm;The thickness of infra-red radiation energy-saving coating 3 is 3.6mm.
Through experiment, the stove inwall high temperature resistant infrared radiating coating of the present embodiment radiance in 1700 DEG C of operating temperatures is 0.96, the thermal conductivity of furnace outer wall combination type heat insulating coating is 0.028 W/ (m K).
Embodiment three
The present embodiment is identical with the basic structure of embodiment one, and difference is:
Inside holding coating 6 is based on weight/mass percentage composition, including following composition:10% fly ash float, 24% zirconium oxide airsetting Glue, 23% kaolin, 5% bentonite, 6% sepiolite fibre, 20% zirconium colloidal sol, 2% dispersant, 0.2% coalescents, 0.6% wetting Agent, 0.2% thickener, 1% defoamer and 8% deionized water;
Middle heat insulation coating 7 is based on weight/mass percentage composition, including following composition:11% hollow ceramic microspheres, 14% aluminum oxide gas Gel, 19% mica powder, 10% bentonite, 14% ceramic fibre, 18% Alumina gel, 2% dispersant, 2% coalescents, 1% wetting agent, 0.5% thickener, 1.5% defoamer and 7% deionized water;
External thermal insulation coating 8 is based on weight/mass percentage composition, including following composition:8% hollow glass micropearl, 18% silica airsetting Glue, 20% talcum powder, 8% bentonite, 3% quartz fibre, 15% Ludox, 9% aluminium dihydrogen phosphate, 3% waterglass, 1% dispersant, 1% Coalescents, 0.5% wetting agent, 3% thickener, 2% defoamer and 8.5% deionized water;
Infra-red radiation energy-saving coating 3 is based on weight/mass percentage composition, including following composition:6% Al adulterates SiC and C and adulterated SiO2Compound material, 6% silicon boride, 5% titanium boride, 4% lanthanum boride, 3% boron carbide, 5% carborundum, 2% yttrium carbide, 1% 2 silication Molybdenum, 3% tungsten silicide, 5% zirconium diboride, 13% silica, 4% iron oxide, 1% cupric oxide, 1% manganese oxide, 1% chromium oxide, 1% oxidation Cobalt, 2% kaolin, 4% boron glass powder, 3% bentonite, 18% Ludox, 3% Alumina gel, 3% aluminium dihydrogen phosphate, 1% dispersant and 5% Deionized water.The average grain diameter of the composition of infra-red radiation energy-saving coating 3 is below 0.5 μm.
Above-mentioned all coating materials are made according to respective ratio is well mixed, and stove is sprayed at brush or machine after being made The inside and outside wall of kiln matrix 2.
The thickness of inside holding coating 6 is 1mm, the thickness of middle heat insulation coating 7 is 15mm, and the thickness of external thermal insulation coating 8 is 0.3mm;The thickness of infra-red radiation energy-saving coating 3 is 0.3mm.
Through experiment, the stove inwall high temperature resistant infrared radiating coating of the present embodiment radiance in 1500 DEG C of operating temperatures is 0.89, the thermal conductivity of furnace outer wall combination type heat insulating coating is 0.030 W/ (m K).
Example IV
The present embodiment is identical with the basic structure of embodiment one, and difference is:
Inside holding coating 6 is based on weight/mass percentage composition, including following composition:38% fly ash float, 7% zirconium oxide airsetting Glue, 12% kaolin, 13% bentonite, 3% sepiolite fibre, 9% zirconium colloidal sol, 2% dispersant, 1% coalescents, 1% wetting agent, 1% Thickener, 1% defoamer and 12% deionized water;
Middle heat insulation coating 7 is based on weight/mass percentage composition, including following composition:22% hollow ceramic microspheres, 8% aluminum oxide airsetting Glue, 15% mica powder, 14% bentonite, 12% ceramic fibre, 8% Alumina gel, 1% dispersant, 0.2% coalescents, 1.3% wetting agent, 2% thickener, 1.5% defoamer and 15% deionized water;
External thermal insulation coating 8 is based on weight/mass percentage composition, including following composition:30% hollow glass micropearl, 3% silica airsetting Glue, 10% talcum powder, 7% bentonite, 8% quartz fibre, 14% Ludox, 5% aluminium dihydrogen phosphate, 4% waterglass, 0.5% dispersant, 0.5% coalescents, 2% wetting agent, 1% thickener, 3% defoamer and 12% deionized water;
Infra-red radiation energy-saving coating 3 is based on weight/mass percentage composition, including following composition:5% Al adulterates SiC and C and adulterated SiO2Compound material, 5% silicon boride, 4% titanium boride, 3% lanthanum boride, 7% boron carbide, 8% carborundum, 3% yttrium carbide, 3% 2 silication Molybdenum, 5% tungsten silicide, 7% zirconium diboride, 11% silica, 3% iron oxide, 2% cupric oxide, 5% manganese oxide, 2% chromium oxide, 2% oxidation Cobalt, 1% kaolin, 2% boron glass powder, 2% bentonite, 4% Ludox, 7% Alumina gel, 1% aluminium dihydrogen phosphate, 1% dispersant and 7% are gone Ionized water.The average grain diameter of the composition of infra-red radiation energy-saving coating 3 is below 0.5 μm.
Above-mentioned all coating materials are made according to respective ratio is well mixed, and stove is sprayed at brush or machine after being made The inside and outside wall of kiln matrix 2.
The thickness of inside holding coating 6 is 7.6mm, the thickness of middle heat insulation coating 7 is 0.2mm, and the thickness of external thermal insulation coating 8 is 0.2mm;The thickness of infra-red radiation energy-saving coating 3 is 1.8mm.
Through experiment, the stove inwall high temperature resistant infrared radiating coating of the present embodiment radiance in 1700 DEG C of operating temperatures is 0.94, the thermal conductivity of furnace outer wall combination type heat insulating coating is 0.031 W/ (m K).
Embodiment five
The present embodiment is identical with the basic structure of embodiment one, and difference is:
Inside holding coating 6 is based on weight/mass percentage composition, including following composition:12% fly ash float, 23% zirconium oxide airsetting Glue, 21% kaolin, 6% bentonite, 12% sepiolite fibre, 13% zirconium colloidal sol, 0.5% dispersant, 1% coalescents, 0.5% wetting Agent, 1% thickener, 1% defoamer and 9% deionized water;
Middle heat insulation coating 7 is based on weight/mass percentage composition, including following composition:32% hollow ceramic microspheres, 9% aluminum oxide airsetting Glue, 9% mica powder, 13% bentonite, 4% ceramic fibre, 13% Alumina gel, 1.9% dispersant, 2% coalescents, 1% wetting agent, 0.1% thickener, 1% defoamer and 14% deionized water;
External thermal insulation coating 8 is based on weight/mass percentage composition, including following composition:35% hollow glass micropearl, 7% silica airsetting Glue, 6% talcum powder, 4% bentonite, 10% quartz fibre, 4% Ludox, 9% aluminium dihydrogen phosphate, 5% waterglass, 3% dispersant, 2% one-tenth Film auxiliary agent, 2% wetting agent, 2% thickener, 1% defoamer and 10% deionized water;
Infra-red radiation energy-saving coating 3 is based on weight/mass percentage composition, including following composition:7% Al adulterates SiC and C and adulterated SiO2Compound material, 2% silicon boride, 3% titanium boride, 3% lanthanum boride, 6% boron carbide, 9% carborundum, 2% yttrium carbide, 2% 2 silication Molybdenum, 2% tungsten silicide, 4% zirconium diboride, 4% silica, 3% iron oxide, 3% cupric oxide, 2% manganese oxide, 2% chromium oxide, 1% oxidation Cobalt, 7% kaolin, 8% boron glass powder, 4% bentonite, 13% Ludox, 2% Alumina gel, 2% aluminium dihydrogen phosphate, 1% dispersant and 8% Deionized water.The average grain diameter of the composition of infra-red radiation energy-saving coating 3 is below 0.3 μm.
Above-mentioned all coating materials are made according to respective ratio is well mixed, and stove is sprayed at brush or machine after being made The inside and outside wall of kiln matrix 2.
The thickness of inside holding coating 6 is 5.4mm, the thickness of middle heat insulation coating 7 is 10mm, and the thickness of external thermal insulation coating 8 is 7.6mm;The thickness of infra-red radiation energy-saving coating 3 is 0.1mm.
Through experiment, the stove inwall high temperature resistant infrared radiating coating of the present embodiment radiance in 1600 DEG C of operating temperatures is 0.86, the thermal conductivity of furnace outer wall combination type heat insulating coating is 0.029W/ (m K).
Embodiment six
The present embodiment is identical with the basic structure of embodiment one, and difference is:
Inside holding coating 6 is based on weight/mass percentage composition, including following composition:27% fly ash float, 10% zirconium oxide airsetting Glue, 11% kaolin, 11% bentonite, 7% sepiolite fibre, 15% zirconium colloidal sol, 1% dispersant, 1% coalescents, 1% wetting agent, 1% Thickener, 1% defoamer and 14% deionized water;
Middle heat insulation coating 7 is based on weight/mass percentage composition, including following composition:25% hollow ceramic microspheres, 23% aluminum oxide gas Gel, 10% mica powder, 8% bentonite, 7% ceramic fibre, 15% Alumina gel, 1% dispersant, 0.5% coalescents, 0.5% wetting Agent, 0.5% thickener, 0.5% defoamer and 9% deionized water;
External thermal insulation coating 8 is based on weight/mass percentage composition, including following composition:26% hollow glass micropearl, 10% silica gas Gel, 17% talcum powder, 0.5% bentonite, 9% quartz fibre, 10% Ludox, 9% aluminium dihydrogen phosphate, 6% waterglass, 3% disperse Agent, 0.3% coalescents, 1% wetting agent, 0.1% thickener, 0.1% defoamer and 7% deionized water;
Infra-red radiation energy-saving coating 3 is based on weight/mass percentage composition, including following composition:3% Al adulterates SiC and C and adulterated SiO2Compound material, 3% silicon boride, 4% titanium boride, 3% lanthanum boride, 5% boron carbide, 13% carborundum, 3% yttrium carbide, 3% 2 silication Molybdenum, 3% tungsten silicide, 8% zirconium diboride, 4% silica, 5% iron oxide, 2% cupric oxide, 1% manganese oxide, 3% chromium oxide, 3% oxidation Cobalt, 2% kaolin, 2% boron glass powder, 5% bentonite, 9% Ludox, 5% Alumina gel, 5% aluminium dihydrogen phosphate, 1% dispersant and 5% are gone Ionized water.The average grain diameter of the composition of infra-red radiation energy-saving coating 3 is below 0.2 μm.
Above-mentioned all coating materials are made according to respective ratio is well mixed, and stove is sprayed at brush or machine after being made The inside and outside wall of kiln matrix 2.
The thickness of inside holding coating 6 is 4.4mm, the thickness of middle heat insulation coating 7 is 7.6mm, and the thickness of external thermal insulation coating 8 is 8mm;The thickness of infra-red radiation energy-saving coating 3 is 2.5mm.
Through experiment, the stove inwall high temperature resistant infrared radiating coating of the present embodiment radiance in 1600 DEG C of operating temperatures is 0.92, the thermal conductivity of furnace outer wall combination type heat insulating coating is 0.030W/ (m K).
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention;Appoint What those skilled in the art, without departing from the scope of the technical proposal of the invention, all using the side of the disclosure above Method and technology contents make many possible changes and modifications to technical solution of the present invention, or are revised as the equivalent reality of equivalent variations Apply example.Therefore, every content without departing from technical solution of the present invention, the technical spirit according to the present invention are done to above example Any simple modification, equivalent substitution, equivalence changes and modification, still fall within the range of technical solution of the present invention protects.

Claims (3)

1. a kind of energy-saving industrial furnace, including furnace foundation body, it is characterised in that the furnace foundation body is using heat resistance fiber, refractory brick Or micro Nano material;The outer wall of the furnace foundation body is coated with combination type heat insulating coating, and the inwall of furnace foundation body is coated with infra-red radiation Energy-saving coating;The combination type heat insulating coating include be arranged in order from inside to outside the inside holding coating of coating, middle heat insulation coating with External thermal insulation coating;
Inside holding coating is based on weight/mass percentage composition, including following composition:10~38% fly ash floats, 7~24% zirconium oxide gas Gel, 11~23% kaolin, 5~13% bentonites, 3~12% sepiolite fibres, 9~20% zirconium colloidal sols, 0.5~2% dispersant, 0.2~2% coalescents, 0.5~1% wetting agent, 0.2~1% thickener, 0.5~1% defoamer;8~15% deionized waters;
Middle heat insulation coating is based on weight/mass percentage composition, including following composition:11~32% hollow ceramic microspheres, 8~23% aluminum oxide Aeroge, 9~21% mica powders, 6~14% bentonites, 4~14% ceramic fibres, 8~18% Alumina gels, 0.5~2% dispersant, 0.2~2% coalescents, 0.5~1.5% wetting agent, 0.1~2% thickener, 0.5~1.5% defoamer;7~15% deionized waters;
External thermal insulation coating is based on weight/mass percentage composition, including following composition:8~35% hollow glass micropearls, 3~18% silica gas Gel, 6~20% talcum powder, 0.5~8% bentonite, 3~10% quartz fibres, 4~16% Ludox, 5~9% aluminium dihydrogen phosphates, 3~6% waterglass, 0.5~3% dispersant, 0.1~2% coalescents, 0.5~2% wetting agent, 0.1~3% thickener, 0.1~ 3% defoamer and 5~12% deionized waters;
The infra-red radiation energy-saving coating is based on weight/mass percentage composition, including following composition:3~8% Al adulterate SiC and C and adulterated SiO2Compound material, 2~6% silicon borides, 2~5% titanium borides, 2~4% lanthanum borides, 3~7% boron carbides, 5~13% carborundum, 1~ 3% yttrium carbide, 1~5% molybdenum disilicide, 1~5% tungsten silicide, 3~9% zirconium diborides, 4~16% silica, 2~5% iron oxide, 1 ~3% cupric oxide, 1~5% manganese oxide, 1~3% chromium oxide, 1~3% cobalt oxide, 1~7% kaolin, 2~8% boron glass powder, 1~ 5% bentonite, 4~18% Ludox, 2~7% Alumina gels, 1~5% aluminium dihydrogen phosphate, 1~2% dispersant, 5~11% deionized waters;
Above-mentioned all coating materials are made according to respective ratio is well mixed.
2. a kind of energy-saving industrial furnace according to claim 1, it is characterised in that the infra-red radiation energy-saving coating Thickness is 0.1~3.6mm.
A kind of 3. energy-saving industrial furnace according to claim 1 or 2, it is characterised in that the combination type heat insulating coating Thickness be 0.6~32mm, wherein the thickness of inside holding coating, the thickness of middle heat insulation coating and external thermal insulation coating be 0.2~ 15mm。
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CN107815148A (en) * 2017-11-13 2018-03-20 苏州锐特捷化工制品有限公司 A kind of high temperature resistant infrared radiative energy-saving coating and preparation method thereof
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CN110028308B (en) * 2019-05-22 2021-09-10 厦门博赢技术开发有限公司克拉玛依分公司 Ceramic heat-insulating composite material and preparation method and application thereof
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