CN106064875A - A kind of kiln feed arrangement and feed process thereof - Google Patents
A kind of kiln feed arrangement and feed process thereof Download PDFInfo
- Publication number
- CN106064875A CN106064875A CN201610374952.9A CN201610374952A CN106064875A CN 106064875 A CN106064875 A CN 106064875A CN 201610374952 A CN201610374952 A CN 201610374952A CN 106064875 A CN106064875 A CN 106064875A
- Authority
- CN
- China
- Prior art keywords
- charger
- feed bin
- kiln
- vibrator
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B3/00—Charging the melting furnaces
- C03B3/02—Charging the melting furnaces combined with preheating, premelting or pretreating the glass-making ingredients, pellets or cullet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Combined Means For Separation Of Solids (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
The invention discloses a kind of kiln feed arrangement, it is characterised in that include: Material disintegrator, obtain particulate material of uniform size for pulverizing and stirring, Material disintegrator is provided with particle bucket, and particle bottom of the barrel is provided with the first vibrator, is provided with the valve for discharging bottom the first vibrator；Feed bin, feed bin is connected by pipeline with Material disintegrator, and for receiving the particulate material of Material disintegrator conveying, bin bottom is provided with the second vibrator；Charger, charger is connected by pipeline with feed bin, for carrying particulate material to kiln.The method have the benefit that particle bottom of the barrel is provided with the first vibrator, bottom the first vibrator, be provided with the valve for discharging；Feed bin is connected by pipeline with Material disintegrator, and bin bottom is provided with the second vibrator；Charger is for carrying particulate material to kiln, by arranging the first vibrator and the second vibrator so that feed smooth and easy, will not produce bridge formation and clogging, substantially increase production efficiency, reduce the production cost of enterprise.
Description
Technical field
The present invention relates to kiln charging field, be specifically related to a kind of kiln feed arrangement and feed process thereof.
Background technology
At present, the charging of glass fiber kiln mainly uses charger to carry out feeding, the material that Material disintegrator is pulverized be transported to into
In material machine, but, when current Material disintegrator is pulverized, raw material is pulverized not of uniform size, easily makes discharging opening block so that feed bin cannot get
The supply of raw material, and feed system mostly uses pipeline be attached, as a certain pipeline or feed bin have generation to build bridge or stifled
The anomalies such as plug, change can cause the empty material of charger, and be difficult to timing discovery, only when kiln glass temperature and glass liquid level are sent out
Just can be found after raw unusual fluctuations, now kiln may cannot normally produce, the increase of production cost.
Content of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides and a kind of feed happy kiln feed arrangement.
For reaching above-mentioned purpose, the technical solution adopted for the present invention to solve the technical problems is:
A kind of kiln feed arrangement, it is characterised in that include:
Material disintegrator, obtains particulate material of uniform size for pulverizing and stirring, and described Material disintegrator is provided with particle bucket, described broken
It is provided with the first vibrator bottom charging basket, bottom described first vibrator, be provided with the valve for discharging；
Feed bin, described feed bin is connected by pipeline with described Material disintegrator, for receiving the particulate material of described Material disintegrator conveying,
Described bin bottom is provided with the second vibrator；
Charger, described charger is connected by pipeline with described feed bin, for the described particulate material of kiln conveying.
Further, it is provided with sieve aperture filter, described sieve aperture filter between described first vibrator and described particle bucket
Including the first sieve tray and the second sieve tray, described second sieve tray is positioned at the top of described valve, described first sand hole plate position
In the top of described second sieve tray, the sieve diameter of described first sieve tray is more than the sieve diameter of described second sieve tray.
Further, the sieve aperture of described first sieve tray and the sieve aperture of described second sieve tray are staggered.
Further, the cross section of described feed bin is V-type, and described feed bin is arranged over dust arrester, and described dust arrester is by collection
Dirt pipeline is connected with described feed bin.
Further, the top of described charger is provided with empty material warning device, and described empty material warning device includes resistance-type
Induction rod, alarm and alarm lamp, described alarm and alarm lamp are in parallel with described resistance-type induction rod respectively to be connected
Connecing, described resistance-type induction rod is connected for rotating with the charging aperture bucket wall of described charger, described resistance-type induction rod and bucket wall
Angle be 20 degree～80 degree.
Further, it is provided with manually-operated gate between described feed bin and described charger.
Further, it is provided with the first canvas bag between described Material disintegrator and described feed bin, described charger and described feed bin
Between be provided with the second canvas bag.
Further, described particle bucket and described feed bin are equipped with high, medium and low level sensor.
Further, spring is used to be connected or universal joint between described second canvas bag and pipeline.
The invention still further relates to a kind of kiln feed process, it is characterised in that comprise the following steps:
One, raw material is sent into particle bucket, opens Material disintegrator, close valve；When material position reaches the high position sensor of particle bucket
When, the high position sensor of charging basket transmits a signal to valve and the first vibrator, valve opening, and the first vibrator vibration makes material fall
Enter in feed bin；
2nd, when expecting the high position sensor that position reaches feed bin, the high position sensor of feed bin transmits a signal to dust arrester and the
Two electromagnetic shakers；
3rd, opening manually-operated gate, material falls in charger, when the material position in charger reaches the resistance of sky material warning device
During formula induction rod material position, what time delay made in charger for 1～2 minute expects the material position well beyond resistance-type induction rod for the position, charger
Carry out feed to kiln；When the material position in charger is less than resistance-type induction rod, charger stops feed, transmits signal simultaneously
To alarm and alarm lamp, and shutdown signal sending valve and dust arrester to, valve and dust arrester are closed
Technique scheme is used to provide the benefit that: particle bottom of the barrel is provided with the first vibrator, bottom the first vibrator
It is provided with the valve for discharging；Feed bin is connected by pipeline with Material disintegrator, and bin bottom is provided with the second vibrator；Charger is used for
To the described particulate material of kiln conveying, by arranging the first vibrator and the second vibrator so that feed smooth and easy, bridge formation will not be produced
And clogging, substantially increase production efficiency, reduce the production cost of enterprise.
Brief description
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the accompanying drawing of required use is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, all right
Obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of sieve aperture filter of the present invention.
Fig. 3 is the structural representation of the present invention empty material warning device.
The title of numeral and the corresponding component represented by letter in figure:
1-particle bucket；2-Material disintegrator；3-sieve aperture filter；4-the first vibrator；5-valve；6-the first canvas bag；7-expects
Storehouse；8-dust arrester；9-the second vibrator；10-manually-operated gate；11-the second canvas bag；12-charger；13-empty material warning device；
14-kiln；15-flowmeter；31-the first sieve tray；32-the second sieve tray；141-resistance-type induction rod；142-reports to the police instruction
Lamp.
Detailed description of the invention
Below in conjunction with specific embodiment, present disclosure is described in further detail:
In order to reach the purpose of the present invention, as Figure 1-3, some embodiment party at the present invention a kind of kiln feed arrangement
Formula is, comprising: Material disintegrator 2, obtains particulate material of uniform size for pulverizing and stirring, and Material disintegrator 2 is provided with particle bucket 1, particle
Being provided with the first vibrator 4 bottom bucket 1, top is connected with flowmeter 15, is provided with the valve 5 for discharging bottom the first vibrator 4,
Being provided with sieve aperture filter 3 between first vibrator 4 and particle bucket 1, sieve aperture filter 3 includes the first sieve tray 31 and the second sieve aperture
Plate 32, the second sieve tray 32 is positioned at the top of valve 5, and the first sand hole plate 31 is positioned at the top of the second sieve tray 32, the first sieve aperture
The sieve diameter of plate 31 is more than sieve diameter, the sieve aperture of the first sieve tray 31 and the sieve of the second sieve tray 32 of the second sieve tray 32
Hole is staggered, it is also possible to do not stagger, and staggers and contributes to separation and the screening of material, will not produce sieve plate blocking, and cause entirely broken
Material machine 2 discharging opening blocks；Feed bin 7, feed bin 7 is connected by pipeline with Material disintegrator 2, for receiving the particulate material of Material disintegrator 2 conveying,
It is provided with the second vibrator 9 bottom feed bin 7；Charger 12, charger 12 is connected by pipeline with feed bin 7, is used for defeated to kiln 14
Send particulate material, between feed bin 7 and charger 2, be provided with manually-operated gate 10, for the pipeline between manually opened feed bin and feeding car,
Meanwhile, when needs carry out particulate material packed when, it is also possible to play the purpose manually packing, set between Material disintegrator 2 and feed bin 7
Having the first canvas bag 6, being provided with the second canvas bag 11, the first or the second canvas bag between charger 12 and feed bin 7 can make particle
Material carries out mutual separation during Pipeline transport, beats and spreads many particulate material bonding together.Use technique scheme
Provide the benefit that: particle bottom of the barrel is provided with the first vibrator, bottom the first vibrator, be provided with the valve for discharging；Feed bin with
Material disintegrator is connected by pipeline, and bin bottom is provided with the second vibrator；Charger is for carrying particulate material to kiln, by arranging
First vibrator and the second vibrator so that feed smooth and easy, will not produce bridge formation and clogging, substantially increases production effect
Rate, reduces the production cost of enterprise.
In certain embodiments of the present invention, in order to reach the smooth and easy purpose with dust of feeding, the cross section of feed bin 7 is V
Type, feed bin 7 is arranged over dust arrester 8, and dust arrester 8 is connected with feed bin 7 by dust collecting duct.Use the beneficial of technique scheme
Effect is: the feed bin of V-type contributes to the whereabouts of particulate material, and dust arrester can make the dust producing in blanking operation obtain further
Separation.
In certain embodiments of the present invention, in order to reach the purpose that empty material is reported to the police, the top of charger is provided with empty material
Warning device 13, empty material warning device 13 includes resistance-type induction rod the 141st, alarm and alarm lamp 142, alarm and report
Alert indicator lamp 142 is connected in parallel with resistance-type induction rod 141 respectively, the charging aperture bucket of resistance-type induction rod 141 and charger 12
Wall connects for rotating, and this rotation connects the effect that can play and is, by the angle of regulation resistance-type induction rod and bucket wall, permissible
Reaching to regulate the purpose of the resistance value between particulate material and induction rod, the angle of resistance-type induction rod 141 and bucket wall is 20 degree～
80 degree, preferably 45 degree～60 degree.Technique scheme is used to provide the benefit that: can by regulation resistance-type induction rod certainly
The resistance of body regulates the sensitivity of inductor.Always for completely material state in charger in normal fill process, such as pipeline or
Feed bin has generation to build bridge or vibrating device is abnormal, and in will causing charger, material position is reduced, when material position is less than resistance-type induction rod,
The triggering that will diminish of resistance-type induction rod resistance is reported to the police, and siren simultaneously alarm lamp of sounding a buzzer can send out a warning prompting
Operating personnel.
In certain embodiments of the present invention, in order to reach detection material position purpose, particle bucket and feed bin be equipped with height,
In, low level sensor.Technique scheme is used to provide the benefit that: when the material position of particle bucket and feed bin changes,
Can automatically detect material position, provide testing conditions for subsequent automated production.
In certain embodiments of the present invention, in order to reach the purpose of particulate material pack, the second canvas bag 11 and pipeline
Between use spring connect or universal joint.Technique scheme is used to provide the benefit that: packing particulate material
During, the discharging angle of discharging opening can be regulated, make pack more convenient.
In certain embodiments of the present invention, it in order to reach the purpose weighing, bottom described feed bin 7, is provided with automatic weighing
Device, described automatic weighing device uses paster inductor, and circumference is attached on feed bin 7 outer wall.Use technique scheme
Provide the benefit that: can realize measuring the weight of feed bin endoparticle material.
The invention still further relates to a kind of kiln feed process, it is characterised in that comprise the following steps:
One, raw material is sent into particle bucket, opens Material disintegrator, close valve；When material position reaches the high position sensor of particle bucket
When, the high position sensor of charging basket transmits a signal to valve and the first vibrator, valve opening, and the first vibrator vibration makes material fall
Enter in feed bin；
2nd, when expecting the high position sensor that position reaches feed bin, the high position sensor of feed bin transmits a signal to dust arrester and the
Two electromagnetic shakers；
3rd, opening manually-operated gate, material falls in charger, when the material position in charger reaches the resistance of sky material warning device
During formula induction rod material position, what time delay made in charger for 1～2 minute expects the material position well beyond resistance-type induction rod for the position, charger
Carry out feed to kiln；When the material position in charger is less than resistance-type induction rod, charger stops feed, transmits signal simultaneously
To alarm and alarm lamp, and shutdown signal sending valve and dust arrester to, valve and dust arrester are closed.Use above-mentioned
Technical scheme provides the benefit that: realize the feed to kiln, when material position is less than resistance-type induction rod, resistance-type induction rod resistance
The triggering that will diminish is reported to the police, and while siren can be sounded a buzzer, alarm lamp can send out a warning and remind operating personnel.
Above-described embodiment is only that the technology that the present invention be described is conceived and feature, its object is to allow person skilled in the art
Scholar will appreciate that present disclosure and is carried out, and can not limit the scope of the invention with this, all according to the present invention
The equivalence that Spirit Essence is made changes or modifies, and all should cover within the scope of the present invention.
Claims (10)
1. a kiln feed arrangement, it is characterised in that include:
Material disintegrator, obtains particulate material of uniform size for pulverizing and stirring, and described Material disintegrator is provided with particle bucket, described particle bucket
Bottom is provided with the first vibrator, is provided with the valve for discharging bottom described first vibrator；
Feed bin, described feed bin is connected by pipeline with described Material disintegrator, for receiving the particulate material of described Material disintegrator conveying, described
Bin bottom is provided with the second vibrator；
Charger, described charger is connected by pipeline with described feed bin, for the described particulate material of kiln conveying.
2. a kind of kiln feed arrangement according to claim 1, it is characterised in that described first vibrator and described particle
Being provided with sieve aperture filter between Tong, described sieve aperture filter includes the first sieve tray and the second sieve tray, described second sieve tray
Being positioned at the top of described valve, described first sand hole plate is positioned at the top of described second sieve tray, the sieve of described first sieve tray
Bore dia is more than the sieve diameter of described second sieve tray.
3. a kind of kiln feed arrangement according to claim 2, it is characterised in that the sieve aperture of described first sieve tray and institute
The sieve aperture stating the second sieve tray is staggered.
4. a kind of kiln feed arrangement according to claim 1 or 3, it is characterised in that the cross section of described feed bin is V-type,
Described feed bin is arranged over dust arrester, and described dust arrester is connected with described feed bin by dust collecting duct.
5. a kind of kiln feed arrangement according to claim 4, it is characterised in that the top of described charger is provided with empty material
Warning device, described empty material warning device includes resistance-type induction rod, alarm and alarm lamp, described alarm and warning
Indicator lamp is connected in parallel with described resistance-type induction rod respectively, the charging aperture bucket wall of described resistance-type induction rod and described charger
Connecting for rotating, described resistance-type induction rod is 20 degree～80 degree with the angle of bucket wall.
6. a kind of kiln feed arrangement according to claim 5, it is characterised in that between described feed bin and described charger
It is provided with manually-operated gate.
7. a kind of kiln feed arrangement according to claim 6, it is characterised in that between described Material disintegrator and described feed bin
It is provided with the first canvas bag, between described charger and described feed bin, be provided with the second canvas bag.
8. a kind of kiln feed arrangement according to claim 7, it is characterised in that described particle bucket and described feed bin are all provided with
There is high, medium and low level sensor.
9. a kind of kiln feed arrangement according to claim 8, it is characterised in that between described second canvas bag and pipeline
Spring is used to connect or universal joint.
10., for realizing a kiln feed process for a kind of kiln feed arrangement as claimed in claim 9, its feature exists
In comprising the following steps:
One, raw material is sent into particle bucket, opens Material disintegrator, close valve；When expecting the high position sensor that position reaches particle bucket, material
The high position sensor of bucket transmits a signal to valve and the first vibrator, valve opening, and the first vibrator vibration makes material fall into material
In storehouse；
2nd, when expecting the high position sensor that position reaches feed bin, the high position sensor of feed bin transmits a signal to dust arrester and the second shake
Dynamic device；
3rd, opening manually-operated gate, material falls in charger, when the material position in charger reaches the resistance-type sense of sky material warning device
When answering bar material position, what time delay made in charger for 1～2 minute expects the material position well beyond resistance-type induction rod for the position, and charger is to kiln
Stove carries out feed；When the material position in charger is less than resistance-type induction rod, charger stops feed, transmits a signal to report simultaneously
Alert device and alarm lamp, and shutdown signal is sent to valve and dust arrester, valve and dust arrester are closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610374952.9A CN106064875A (en) | 2016-05-31 | 2016-05-31 | A kind of kiln feed arrangement and feed process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610374952.9A CN106064875A (en) | 2016-05-31 | 2016-05-31 | A kind of kiln feed arrangement and feed process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106064875A true CN106064875A (en) | 2016-11-02 |
Family
ID=57420094
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610374952.9A Pending CN106064875A (en) | 2016-05-31 | 2016-05-31 | A kind of kiln feed arrangement and feed process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106064875A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103935741A (en) * | 2014-04-11 | 2014-07-23 | 中交机电工程局有限公司 | Controllable discharging device system and discharge control method |
| CN203922989U (en) * | 2014-05-27 | 2014-11-05 | 山东邹平嘉鑫粉体科技有限公司 | Pure quartz glass plate production system |
| CN104150123A (en) * | 2013-05-14 | 2014-11-19 | 台嘉玻璃纤维有限公司 | Glass fiber bin with feed control system |
| CN104671637A (en) * | 2015-02-13 | 2015-06-03 | 宁波求新新材料科技有限公司 | Automatic feeding device |
-
2016
- 2016-05-31 CN CN201610374952.9A patent/CN106064875A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150123A (en) * | 2013-05-14 | 2014-11-19 | 台嘉玻璃纤维有限公司 | Glass fiber bin with feed control system |
| CN103935741A (en) * | 2014-04-11 | 2014-07-23 | 中交机电工程局有限公司 | Controllable discharging device system and discharge control method |
| CN203922989U (en) * | 2014-05-27 | 2014-11-05 | 山东邹平嘉鑫粉体科技有限公司 | Pure quartz glass plate production system |
| CN104671637A (en) * | 2015-02-13 | 2015-06-03 | 宁波求新新材料科技有限公司 | Automatic feeding device |
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Application publication date: 20161102 |
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