CN106064351A - The sand blasting room of full-automatic machine people's sandblasting operation and use the process of its sandblasting - Google Patents
The sand blasting room of full-automatic machine people's sandblasting operation and use the process of its sandblasting Download PDFInfo
- Publication number
- CN106064351A CN106064351A CN201610491776.7A CN201610491776A CN106064351A CN 106064351 A CN106064351 A CN 106064351A CN 201610491776 A CN201610491776 A CN 201610491776A CN 106064351 A CN106064351 A CN 106064351A
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- CN
- China
- Prior art keywords
- sandblasting
- sand blasting
- automatic
- robot
- platform truck
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The invention discloses the sand blasting room of full-automatic machine people's sandblasting operation, including room body, Vomitory, netted hollow out steel bar base plate, robot sand blasting unit and control chamber, access point is provided with sealed door, track it is additionally provided with outside Vomitory, the platform truck loading sandblasting parts is placed on track, being provided with fixing mould on platform truck, sandblasting parts fixed by fixing mould, and platform truck is additionally provided with platform power set；Robot sand blasting unit includes six-joint robot, abrasive blast equipment, joint and spray gun, six-joint robot, abrasive blast equipment and spray gun are both connected on spray gun, wherein abrasive blast equipment passes through two jet pipe jointings, and two jet pipes form " Y " font structure with spray gun；Platform truck power set and six-joint robot, abrasive blast equipment are all connected with control chamber.The full-automatic sand blasting room of the present invention, it is achieved automatic sand blasting, improves the sandblasting uniformity of sandblasting parts, it is ensured that sandblasting parts, without dead angle sandblasting, improve its quality, it is to avoid manual work Environmental Safety.
Description
Technical field
The present invention relates to sand blasting room equipment and its Technology field of full-automatic machine people's sandblasting operation, particularly relate to
And the sand blasting room of full-automatic machine people's sandblasting operation and use its process of automatic sand blasting.
Background technology
Existing heavy castings are when Shot Blasting, and the general sand blasting room using closed carries out sandblasting, during due to sandblasting
Need bigger air pressure to be sprayed by shot, and also need to ensure when shot strikes heavy castings surface, if can guarantee that
Enough strength carries out ball blast, so in general, the inwall of sand blasting room typically takes wear-resisting, anticollision process, and it is concrete
Structure generally arranges single anticollison block or impact resistance foam at the inwall of sand blasting room, and sets in the centre of these structures
Count certain leak, the shot after ball blast is emitted into ground and is easy to collect and reclaim.
Additionally, tradition sandblasting operation is to be completed sandblasting work by manual operation, not only time-consuming but also labor intensity is the biggest；Spray
Produced dust during sand is the biggest on human respiratory tract's impact.Existing heavy castings or parts are being carried out at sandblasting
During reason, substantially using artificial sandblasting to move sandblasting, or arrange summit in sand blasting room and fix the rifle head of sandblasting, rifle head is from steel
Obtaining steel sand in ball case, directly toward sandblasting on heavy castings or parts, the most advanced is that sand-blasting gun head is made certain model
Enclose the structure of interior rotatable spraying, but this structure is complex.Even and this sandblasted structures, there is no guarantee that
The uniform performance of sandblasting on heavy castings or parts, still there will be some position and repeats sandblasting, and some positions during sandblasting
It is difficult to the shortcoming sprayed to.For baroque parts or heavy castings, even repeatedly spraying, still it is extremely difficult to pre-
The spraying effect of phase.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides the sand blasting room of full-automatic machine people's sandblasting operation,
Its object is to use robot sandblasting to reduce operative employee's labor intensity, parts surface sandblasting is quality controllable, the ground that shower nozzle is passed by
Side's sandblasting is uniform, reliable in quality；The every sandblasting of robot is local by programme-control, does not haves repetition sandblasting, it is to avoid repeat sandblasting；
Abrator head is through improving, and efficiency of shaking out is high, promotes sandblasting efficiency, reduces life cycle of the product；By changing of above sand-blasting gun head
Entering, the sandblasting Contrast on effect quality of heavy castings reaches client's drawing requirement.
The technical solution adopted in the present invention is: the sand blasting room of full-automatic machine people's sandblasting operation, including room body, Vomitory,
Netted hollow out steel bar base plate, robot sand blasting unit and control chamber, access point is provided with sealed door, also sets outside Vomitory
Having track, track is placed the platform truck loading sandblasting parts, platform truck is provided with fixing mould, sandblasting fixed by fixing mould
Parts, platform truck is additionally provided with platform power set；Robot sand blasting unit include six-joint robot, abrasive blast equipment, joint and
Spray gun, six-joint robot, abrasive blast equipment and spray gun be both connected on spray gun, and wherein abrasive blast equipment is connect by two jet pipes
Head, and two jet pipes form " Y " font structure with spray gun；Platform truck power set and six-joint robot, abrasive blast equipment all connect
Connect control chamber.The full-automatic sand blasting room of the present invention, is set to rail mounted access way by sand blasting room, uses platform power set
Directly platform truck being adjusted into sand blasting room, control chamber controls six-joint robot and abrasive blast equipment works simultaneously and then reaches afterwards
The purpose of automatic sand blasting, the use of this device, it is achieved that components interior can be carried out operation, it is to avoid artificial carrying out again repairs work
Industry；Shaking out additionally, abrator head uses Y type to converge strength, under same air pressure conditions, density of shaking out is high, improves robot sandblasting effect
Rate.The generally speaking use of this sand blasting room, it is achieved that automatic sand blasting, improves the sandblasting uniformity of sandblasting parts, it is ensured that sandblasting
Parts, without dead angle sandblasting, improve its quality, additionally, the use of this device, it is to avoid manual work, it is ensured that operator's
Health and safety, more environmental protection.
Further, two jet pipes are inserted in spray gun by shaped Nozzles, thus it is same to form " Y " font structure blast nozzle
Under air pressure conditions, density of shaking out is high, improves robot sandblasting efficiency.
Further, it is additionally provided with shot automatic recycling device, shot automatic recycling device below netted hollow out steel bar base plate
Including the holding vessel being sequentially connected with, booster jar, wherein booster jar connects the shot case of abrasive blast equipment, it is achieved that the shot after ejection
Automatically it is recycled in shot case, holding vessel is also associated with dust collection bag, convenient use, saves human resources further,
Improve work efficiency simultaneously.
Further, the external automatic dust removing apparatus that is also associated with in room, automatic dust removing apparatus include angle coupling, flared tube,
Tee T, dust shield, exhaust fan and dust collection bag, improve sand blasting room environment, and external environment condition, thus reach to remove
Dust bottom sand blasting room, and effectively dust is separated with shot, then it is collected dust processing, finally reaches
To ensure that the quality of heavy castings ball blast, and ensure that the dust separated not atmosphere pollution, Environmental Safety simultaneously.
Further, sealed door is rolling screen door, it is possible to achieve automatically control, and convenient for collecting, saves floor occupying area.
Use the process of the sand blasting room sandblasting of above-mentioned full-automatic machine people's sandblasting operation, at least include walking as follows
Rapid:
The first step: sandblasting parts employing fixing device is fixed on platform truck, and platform truck is pushed netted hollow out along track
On wallboard, and adjust the position of platform truck so that the position at its alignment six-joint robot place；
Second step, closes sealed door,
3rd step, opens automatic dust removing apparatus, robot sand blasting unit and shot automatic recycling device successively；
4th step, six-joint robot sandblasting；
5th step, after sandblasting completes, closing machine people sand blasting unit and shot automatic recycling device, automatic dust removing dress successively
Put.
Further, when sandblasting parts are fixed on platform truck by the first step, use alignment pin by sandblasting parts and platform
The hole, location arranged on car is fixing to be connected.
Compared with prior art, the invention has the beneficial effects as follows: 1. the full-automatic sand blasting room of the present invention, sand blasting room is set to
Rail mounted access way, uses platform power set directly platform truck to be adjusted into sand blasting room, and control chamber controls six axles afterwards
Robot and abrasive blast equipment work simultaneously and then reach the purpose of automatic sand blasting, the use of this device, it is achieved that can be in parts
Portion carries out operation, it is to avoid manually carry out repairing work again；Improve robot sandblasting efficiency.
2. in order to ensure that parts surface sandblasting is uniform, reach customer requirement, improve parts surface corrosion resistance and use the longevity
Life, uses six-shaft industrial robot that parts surface is carried out sandblasting, carries the most greatly using robot sandblasting rear surface quality to have
Height, reduces working strength simultaneously.
The generally speaking use of this sand blasting room, it is achieved that automatic sand blasting, improves the sandblasting uniformity of sandblasting parts, it is ensured that
Sandblasting parts, without dead angle sandblasting, improve its quality, additionally, the use of this device, it is to avoid manual work, it is ensured that operator
The health and safety of member, more environmental protection.
Accompanying drawing explanation
Fig. 1 is the three dimensional structure schematic diagram of the sand blasting room of full-automatic machine people's sandblasting operation；
Fig. 2 is the detailed construction schematic diagram of the robot sand blasting unit of the embodiment of Fig. 1；
Wherein: 1-room body, 2-Vomitory, 3-netted hollow out steel bar base plate, 4-robot sand blasting unit, 41-six-joint robot,
42-abrasive blast equipment, 43-joint, 44-spray gun, 45-jet pipe, 46-shaped Nozzles；5-control chamber, 6-sealed door, 7-track, 8-puts down
Chassis, 9-fixes mould, 10-platform truck power set, 11-shot automatic recycling device, 12-holding vessel, 13-booster jar, 14-
Angle coupling, 15-flared tube, 16-tee T, 17-dust shield, 18-exhaust fan, 19-dust collection bag, 20-shot case.
In order to deepen the understanding of the present invention, the present invention is further described with embodiment below in conjunction with the accompanying drawings, this enforcement
Example is only used for explaining the present invention, does not constitute protection scope of the present invention and limits.
As it is shown in figure 1, the sand blasting room of full-automatic machine people's sandblasting operation, including room body 1, Vomitory 2, netted hollow out steel
Bar base plate 3, robot sand blasting unit 4 and control chamber 5, be provided with sealed door 6, be additionally provided with rail outside Vomitory 2 at Vomitory 2
Road 7, track 7 is placed the platform truck 8 loading sandblasting parts, platform truck 8 is provided with fixing mould 9, the fixing fixing spray of mould 9
Sand parts, platform truck 8 is additionally provided with platform power set 10；Robot sand blasting unit 4 includes six-joint robot 41, abrasive blast equipment
42, joint 43 and spray gun 44, six-joint robot 41, abrasive blast equipment 42 and spray gun 44 be both connected on spray gun 44, and wherein sandblasting sets
Standby 42 by two jet pipe 45 jointings 43, and two jet pipes 45 form " Y " font structure with spray gun 44；Platform truck power
Device 10 and six-joint robot 41, abrasive blast equipment 42 are all connected with control chamber 5.The full-automatic sand blasting room of the present invention, sets sand blasting room
Being set to rail mounted access way, use platform power set 10 directly platform truck to be adjusted into sand blasting room, control chamber 5 is controlled afterwards
Six-joint robot 41 processed and abrasive blast equipment 42 work simultaneously and then reach the purpose of automatic sand blasting, the use of this device, it is achieved that
Components interior can be carried out operation, it is to avoid manually carry out repairing work again；Shake out additionally, abrator head uses Y type to converge strength, with
Under sample air pressure conditions, density of shaking out is high, improves robot sandblasting efficiency.The generally speaking use of this sand blasting room and being automatically obtained
Sandblasting, improves the sandblasting uniformity of sandblasting parts, it is ensured that sandblasting parts, without dead angle sandblasting, improve its quality, additionally, this dress
The use put, it is to avoid manual work, it is ensured that the health and safety of operator, more environmental protection.
In the above-described embodiments, two jet pipes 45 are inserted in spray gun 44 by shaped Nozzles 46, thus form " Y " font knot
Under the same air pressure conditions of structure blast nozzle, density of shaking out is high, improves robot sandblasting efficiency.
In the above-described embodiments, being additionally provided with shot automatic recycling device 11 below netted hollow out steel bar base plate 3, shot is automatic
Retracting device 11 includes holding vessel 12, the booster jar 13 being sequentially connected with, and wherein booster jar 13 connects the shot case of abrasive blast equipment 42
20, holding vessel 12 is also associated with dust collection bag 19, it is achieved that the shot after ejection is recycled in shot case automatically, conveniently makes
With, save human resources further, improve work efficiency simultaneously.
In the above-described embodiments, being also associated with automatic dust removing apparatus outside room body 1, automatic dust removing apparatus includes angle coupling
14, flared tube 15, tee T 16, dust shield 17, exhaust fan 18 and dust collection bag 19, improves sand blasting room environment, and outward
Portion's environment, thus reach to remove the dust bottom sand blasting room, and effectively dust is separated with shot, then by dust
It is collected processing, is finally reached the quality that ensure that heavy castings ball blast, and ensure that the dust separated not simultaneously
Atmosphere pollution, Environmental Safety.
In the above-described embodiments, sealed door 5 is rolling screen door, it is possible to achieve automatically control, and convenient for collecting, saves and takes up an area
Area.
Use the process of the sand blasting room sandblasting of above-mentioned full-automatic machine people's sandblasting operation, at least include walking as follows
Rapid:
The first step: sandblasting parts employing fixing device is fixed on platform truck, and platform truck is pushed netted hollow out along track
On wallboard, and adjust the position of platform truck so that the position at its alignment six-joint robot place；
Second step, closes sealed door,
3rd step, opens automatic dust removing apparatus, robot sand blasting unit and shot automatic recycling device successively；
4th step, six-joint robot sandblasting；
5th step, after sandblasting completes, closing machine people sand blasting unit and shot automatic recycling device, automatic dust removing dress successively
Put.
In the above-described embodiments, when sandblasting parts are fixed on platform truck by the first step, use alignment pin by sandblasting parts
Fix with the hole, location arranged on platform truck and be connected.
Generally speaking the use of this sand blasting room, is automatically obtained sandblasting, improves the sandblasting uniformity of sandblasting parts, it is ensured that spray
Sand parts, without dead angle sandblasting, improve its quality, additionally, the use of this device, it is to avoid manual work, it is ensured that operator
Health and safety, more environmental protection.
What embodiments of the invention were announced is preferred embodiment, but is not limited thereto, the ordinary skill people of this area
Member, easily according to above-described embodiment, understands the spirit of the present invention, and makes different amplifications and change, but as long as without departing from this
The spirit of invention, the most within the scope of the present invention.
Claims (7)
1. the sand blasting room of full-automatic machine people sandblasting operation, it is characterised in that: include room body (1), Vomitory (2), netted engrave
Empty steel bar base plate (3), robot sand blasting unit (4) and control chamber (5), described Vomitory (2) place is provided with sealed door (6), institute
State and outside Vomitory (2), be additionally provided with track (7), the upper platform truck (8) loading sandblasting parts of placing of described track (7) is described flat
Being provided with fixing mould (9) on chassis (8), the fixing sandblasting parts of fixing mould (9), described platform truck is additionally provided with platform on (8)
Power set (10)；
Described robot sand blasting unit (4) includes six-joint robot (41), abrasive blast equipment (42), joint (43) and spray gun (44),
Described six-joint robot (41), abrasive blast equipment (42) and spray gun (44) are both connected on spray gun (44), wherein said abrasive blast equipment
(42) by two jet pipes (45) jointing (43), and two described jet pipes (45) form " Y " font knot with spray gun (44)
Structure；
Described platform truck power set (10) and six-joint robot (41), abrasive blast equipment (42) are all connected with control chamber (5).
The sand blasting room of full-automatic machine people's sandblasting operation the most according to claim 1, it is characterised in that: two described jet pipes
(45) inserted in spray gun (44) by shaped Nozzles (46), thus form " Y " font structure blast nozzle.
The sand blasting room of full-automatic machine people's sandblasting operation the most according to claim 1, it is characterised in that: described netted hollow out
Steel bar base plate (3) lower section is additionally provided with shot automatic recycling device (11), and described shot automatic recycling device (11) includes connecting successively
The holding vessel (12) that connects, booster jar (13), wherein said booster jar (13) connects the shot case (20) of abrasive blast equipment (42), described
Dust collection bag (19) it is also associated with on holding vessel (12).
The sand blasting room of full-automatic machine people's sandblasting operation the most according to claim 1, it is characterised in that: described room body (1)
Being also associated with outward automatic dust removing apparatus, described automatic dust removing apparatus includes angle coupling (14), flared tube (15), tee T
(16), dust shield (17), exhaust fan (18) and dust collection bag (19).
The sand blasting room of full-automatic machine people's sandblasting operation the most according to claim 1, it is characterised in that: described sealed door
(5) it is rolling screen door.
6. the technique side of the sand blasting room sandblasting of use full-automatic machine people's sandblasting operation described in claim 1-5 any one
Method, it is characterised in that: at least comprise the steps:
The first step: sandblasting parts employing fixing device is fixed on platform truck, and platform truck is pushed netted hollow out along track
On wallboard, and adjust the position of platform truck so that the position at its alignment six-joint robot place；
Second step, closes sealed door,
3rd step, opens automatic dust removing apparatus, robot sand blasting unit and shot automatic recycling device successively；
4th step, six-joint robot sandblasting；
5th step, after sandblasting completes, closing machine people sand blasting unit and shot automatic recycling device, automatic dust removing dress successively
Put.
The process of sandblasting the most according to claim 5, it is characterised in that: sandblasting parts are fixed on flat by the first step
Time on chassis, alignment pin is used to be connected fixing with the hole, location arranged on platform truck for sandblasting parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491776.7A CN106064351A (en) | 2016-06-29 | 2016-06-29 | The sand blasting room of full-automatic machine people's sandblasting operation and use the process of its sandblasting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491776.7A CN106064351A (en) | 2016-06-29 | 2016-06-29 | The sand blasting room of full-automatic machine people's sandblasting operation and use the process of its sandblasting |
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| CN106064351A true CN106064351A (en) | 2016-11-02 |
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| CN201610491776.7A Pending CN106064351A (en) | 2016-06-29 | 2016-06-29 | The sand blasting room of full-automatic machine people's sandblasting operation and use the process of its sandblasting |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110228018A (en) * | 2019-07-16 | 2019-09-13 | 安徽中巨机电设备有限公司 | A kind of smart machine suitable for different model work pieces process |
| CN110355692A (en) * | 2019-08-04 | 2019-10-22 | 潜江除尘设备有限公司 | The steel sandblasting of recyclable sand material derusting house system |
| CN111890237A (en) * | 2020-07-30 | 2020-11-06 | 广船国际有限公司 | Sand blasting workshop for immersed tunnel steel shell and ship segmentation |
| CN113510629A (en) * | 2021-09-15 | 2021-10-19 | 徐州高鑫电子科技有限公司 | Deburring machine for injection molded filter screen frame cover of air purifier |
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| CN113510629A (en) * | 2021-09-15 | 2021-10-19 | 徐州高鑫电子科技有限公司 | Deburring machine for injection molded filter screen frame cover of air purifier |
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Application publication date: 20161102 |