CN106052389B - A kind of paddling process prepares particles reiforced metal-base composition crucible - Google Patents
A kind of paddling process prepares particles reiforced metal-base composition crucible Download PDFInfo
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- CN106052389B CN106052389B CN201610597195.1A CN201610597195A CN106052389B CN 106052389 B CN106052389 B CN 106052389B CN 201610597195 A CN201610597195 A CN 201610597195A CN 106052389 B CN106052389 B CN 106052389B
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- crucible
- telophragma
- packing
- crucible body
- base composition
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/10—Crucibles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/06—Vacuum casting, i.e. making use of vacuum to fill the mould
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
Abstract
The present invention relates to a kind of paddling process to prepare particles reiforced metal-base composition crucible, including:Telophragma (1), outer packing (2), crucible body (3), interior packing (4), fluting and tapped blind hole on telophragma (1), sealed with packing I (5) and packing II (5) with agitating device, built-in cooling water channel and the gas circuit for being evacuated and supplying gas to crucible body (3), outer rim arranges locating piece, realize and crucible body (3) horizontal location, crucible body (3) manufacture easy to produce, fluting and tapped blind hole on its disk, with outer packing (2), interior packing (4) seals with telophragma (1), by external weights and fasten power and realize the crucible axial compression, uniformly distributed venthole can clear up the particle adhered on crucible body (3) inner wall and blender on the inside of telophragma (1), cooling water channel built in telophragma (1) can prevent temperature from also can implement effective temperature-reducing when hot-air detaches to agitating device conduction.
Description
Technical field
The invention belongs to field of composite material preparation, more particularly to a kind of paddling process to prepare particulate reinforced metal-based composite wood
Material crucible, preparation and its vacuum adjustable pressure casting technology especially suitable for particle enhanced aluminum-based composite material.
Background technology
The metal-base composites (Metal Matrix Composites, abbreviation MMC) that the latter stage seventies occurs, because of it
With comprehensive mechanical properties such as good specific strength, specific stiffness, elevated temperature strength, wearability, corrosion resistances, more flexible designs
Property, it is developed rapidly and applies.Particles reiforced metal-base composition, especially SiCp/Al composite materials have good
Economy, become the metal-base composites of most study.The preparation method of the SiCp/Al composite materials of comparative maturity has:
Powder metallurgic method, stirring casting method, spray deposition, and paddling process prepares SiCp/Al composite materials since technique is simple, equipment
Less investment, be easily achieved the advantages that industrialization, and more other method applications are more extensive.
A kind of pressure-adjusting casting method and pressure regulation crucible, the tune are disclosed in patent of invention ZL 2,004 10009617.6
Die casting is made includes crucible body and water-cooling flange with crucible, and water-cooling flange is welded on the upper end of crucible body, in the upper table of water-cooling flange
Face sets heat-insulated asbestos groove and seal groove, and the cooling that a cavity is used for recirculated water, the outer of water-cooling flange are set inside water-cooling flange
If the water inlet interface and water outlet mouthpiece of recirculated water, crucible air-path interface are located at the top of crucible body.Can be in work by the crucible
(- 0.1MPa) melts aluminium alloy under industry vacuum condition, adds SiC particulate after unloading vacuum, utilizes patent of invention ZL 2,005 1
That is announced in 0011160.7 prepares the vacuum double-stirring device of enhancing aluminum-base composite material by silicon carbide particles, using patent of invention
The double stirring castings of a kind of vacuum machine for preparing particle enhanced aluminum-based composite material announced in ZL 2,005 1 0011526.0
Method, can prepare SiCp/Al composite materials with mechanical agitation.But above-mentioned crucible has the following disadvantages in use.
First, in SiCp/Al composite materials are prepared using the crucible, the SiC particulate powder of addition can be partly viscous
Tie in crucible internal walls and the blender surface beyond molten metal, vacuumize in whipping process, SiC particulate powder can not
Removed from bonding surface, during vacuum and transfer blender is subsequently unloaded, part adhesive is in crucible internal walls and blender table
The SiC particulate powder in face can be fallen into prepared composite material, influence the preparation quality of composite material, while part adhesive exists
The SiC particulate powder of crucible internal walls also can produce harmful effect to composite material base or sample preparation.
Secondly, SiCp/Al composite materials prepare and need to vacuumize the chamber of crucible in forming process, once crucible chamber
Room is poorly sealed, and high-temperature gas constantly can flow into external pipeline by the air-path interface of crucible, cause external pipeline temperature liter
Height, influences its safety of being on active service and even leads to major accident.
3rd, the air-path interface of crucible is located on crucible body, that is, the volume utilization for limiting crucible also increases pumping very
The excessive risk of aluminium alloy in null process.
4th, the crucible body and water-cooling flange of crucible weld together, and make crucible manufacture complicated, crucible body is loss in addition
Part, causes replacement or the inconvenient maintenance of crucible, cost increase.
The content of the invention
Patent technology to be solved of the present invention is to be directed to granular powder in particles reiforced metal-base composition preparation process
Body is bonded in crucible internal walls and blender surface is difficult to remove, and causes when vacuumizing from the high-temperature gas of crucible air-path interface outflow
The problems such as external pipeline temperature raises, and aluminium alloy is excessive in vacuum, and crucible replacement and maintenance cost is high, there is provided one
Kind paddling process prepares particles reiforced metal-base composition crucible.
Technical solution is used by patent of the present invention solves its technical problem:The present invention relates to a kind of preparation of paddling process
Grain enhancing metal-base composites crucible, including:Telophragma (1), outer packing (2), crucible body (3), interior packing (4), telophragma
(1) fluting and tapped blind hole on, with packing I (5) and packing II (6) and agitating device sealing, built-in cooling water channel and give crucible body
(3) gas circuit for being evacuated and supplying gas, outer rim arrangement locating piece, realization and crucible body (3) horizontal location, crucible body (3) manufacture easy to produce,
Fluting and tapped blind hole on its disk, with outer packing (2), interior packing (4) seals with telophragma (1), by external weights and fastens
Clamp force realizes the crucible axial compression, and uniformly distributed venthole can be to adhering on crucible body (3) inner wall and blender on the inside of telophragma (1)
Particle is cleared up, and cooling water channel built in telophragma (1) can prevent temperature from can also be detached to agitating device conduction in hot-air
When implement effective temperature-reducing.
The present invention has the following advantages that compared with prior art:
Crucible involved in the present invention has independent telophragma (1) and crucible body (3).Crucible body (3) is wearing detail, such a design
It can be simple to manufacture crucible body (3), repair and replacement are convenient, and cost is low.
Cooling water channel built in the telophragma (1) of crucible involved in the present invention and the gas circuit for being evacuated and supplying gas to crucible body (3), and
On the inside of it uniformly distributed venthole, blown by gas circuit built in telophragma (1) can be to adhering on crucible body (3) inner wall and blender
Particle is cleared up, and cooling water channel built in telophragma (1) can prevent temperature from can also be detached to agitating device conduction in hot-air
When implement effective temperature-reducing.
Crucible involved in the present invention is by external weights and fastens power and realizes its axial compression.
The pumping of crucible involved in the present invention and the gas circuit supplied gas are located on telophragma (1), and used gas circuit knot
Structure is conducive to prevent that aluminium alloy is excessive, while improves the utilization rate of crucible body (3).
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, required use in being described below to embodiment
Attached drawing be briefly described, it should be apparent that, drawings in the following description are only one embodiment of the present of invention, for this
For the those of ordinary skill of field, without having to pay creative labor, other can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 prepares the complete of particles reiforced metal-base composition crucible for a kind of paddling process provided in an embodiment of the present invention
Sectional view, in figure, telophragma 1, outer packing 2, crucible body 3, interior packing 4, packing I 5, packing II 6.
Fig. 2 is the schematic diagram of crucible telophragma, in figure, telophragma interior sealing groove 7, telophragma external seal groove 8, locating piece 9,
Water inlet pipe 10, tracheae 11, ring flange 12, return pipe 13, telophragma tapped blind hole 14, stomata 15.
Fig. 3 is the horizontal half sectional view of telophragma.
Fig. 4 is A-A full sectional views in Fig. 3.
Fig. 5 is the schematic diagram of crucible body, disk 16, crucible body tapped blind hole 17, the external seal groove 18 of crucible, close in crucible body in figure
Sealing groove 19, storage tank 20.
Fig. 6 is the full sectional view of crucible body.
Embodiment
Patent of the present invention is further illustrated below in conjunction with the accompanying drawings.
A kind of paddling process prepares particles reiforced metal-base composition crucible, as shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6
Shown, the telophragma 1 of the crucible is welded using pipe and plate, and material is stainless steel 304, the material of outer packing 2 and interior packing 4
For asbestos and tetrafluoroethene, crucible body 3 is welded by stainless steel 304, and packing I 5 and II 6 material of packing are silicon rubber.
Telophragma 1 thickens water-stop sheet, water inlet pipe by upper cover plate, lower plate, 3 layers of intermediate support plate, 9 pieces of water-stop sheets, 2 pieces
10th, return pipe 13, tracheae 11, ring flange 12 and 4 locating pieces 9 are welded.Upper cover plate, lower plate use thickness as 10mm's
Plate, outside diameter Ф 550mm, internal diameter are all mutually Ф 260mm with 3 internal diameter of crucible body;3 layers of intermediate support plate use plate of the thickness for 10mm
Material, is highly 40mm;9 pieces of water-stop sheets use plate of the thickness for 5mm;2 pieces thicken the plate that water-stop sheet uses thickness as 25mm,
Highly it is 40mm;Water inlet pipe 10 and the tubing that return pipe 13 is Ф 15mm;Tracheae 11 uses Ф 40mm tubing;Ring flange 12 is by thickness
The plate of degree 10mm is machined into;Locating piece 9 is machined into by the plate of thickness 20mm.The total height 85mm of telophragma 1.
The upper cover plate of telophragma 1 opens up the telophragma interior sealing groove 7 of 8mm ╳ 4mm rectangular sections, telophragma external seal groove 8, while for
Copy convenient consideration mechanically, the telophragma tapped blind hole 14 of 2 M16 is symmetrically opened up on telophragma 1.Among the outermost layer of telophragma 1
Support plate outer rim uniformly welds 4 locating pieces 9.As shown in Figure 3 and Figure 4.It is 6 uniformly distributed on the inner side intermediate support plate of telophragma 1
The venthole 15 of Ф 10mm, the axis in hole are 70 ° with the axis angle of telophragma 1.
3 total height 600mm of crucible body, is welded by disk 16 and storage tank 20.Disk 16 uses the plate after 25mm, outside
Footpath Ф 550mm, internal diameter Ф 260mm.The interior sealing of the external seal groove 18 of crucible, crucible body of 8mm ╳ 4mm rectangular sections is opened up on disk 16
Groove 19, while for convenient consideration is copied mechanically, the crucible body tapped blind hole 17 of 2 M16 is symmetrically opened up thereon.20 height of storage tank is
575mm, is welded by the plate of 8mm.As shown in Figure 6.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, the change or replacement that can readily occur in,
It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with scope of the claims
Subject to.
Claims (3)
1. a kind of paddling process prepares particles reiforced metal-base composition crucible, it is characterised in that mainly including telophragma
(1), outer packing (2), crucible body (3), interior packing (4), fluting and tapped blind hole on telophragma (1), with packing I (5) and packing II
(6) sealed with agitating device, built-in cooling water channel and the gas circuit for being evacuated and supplying gas to crucible body (3), outer rim arrangement locating piece, is realized
With crucible body (3) horizontal location, fluting and tapped blind hole on crucible body (3) disk, with outer packing (2), interior packing (4) and telophragma
(1) seal, by external weights and fasten power and realize the crucible axial compression.
2. a kind of paddling process according to claim 1 prepares particles reiforced metal-base composition crucible, its feature exists
In the crucible has independent telophragma (1) and crucible body (3).
3. a kind of paddling process according to claim 1 prepares particles reiforced metal-base composition crucible, its feature exists
In uniformly distributed venthole on the inside of the telophragma (1) of the crucible.
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Families Citing this family (3)
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CN107300323B (en) * | 2017-08-14 | 2024-01-26 | 核工业理化工程研究院 | Water-cooled crucible |
CN108588465B (en) * | 2018-05-15 | 2020-11-06 | 北京交通大学 | Crucible body for preparing particle-reinforced metal-based composite material by stirring method |
CN108436061B (en) * | 2018-05-15 | 2020-06-09 | 北京交通大学 | Suction pipe for antigravity casting |
Citations (6)
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JPS6211942B2 (en) * | 1979-04-11 | 1987-03-16 | Hitachi Ltd | |
CN2714184Y (en) * | 2004-06-23 | 2005-08-03 | 闫振华 | Innocuous treatment device for medical waste |
CN2780780Y (en) * | 2005-01-13 | 2006-05-17 | 北京交通大学 | Vacuum two-stirrer for preparing silicon carbide particle reinforced aluminium base composite material |
CN201553770U (en) * | 2009-12-09 | 2010-08-18 | 西安科技大学 | Device for preparing ceramic particle reinforced magnesium-based composite material |
CN105222586A (en) * | 2015-10-21 | 2016-01-06 | 上海大学 | A kind of annular water jacketed copper crucible |
CN205940131U (en) * | 2016-07-26 | 2017-02-08 | 北京交通大学 | Paddling process preparation crucible for particles reinforced metal matrix composite material |
-
2016
- 2016-07-26 CN CN201610597195.1A patent/CN106052389B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6211942B2 (en) * | 1979-04-11 | 1987-03-16 | Hitachi Ltd | |
CN2714184Y (en) * | 2004-06-23 | 2005-08-03 | 闫振华 | Innocuous treatment device for medical waste |
CN2780780Y (en) * | 2005-01-13 | 2006-05-17 | 北京交通大学 | Vacuum two-stirrer for preparing silicon carbide particle reinforced aluminium base composite material |
CN201553770U (en) * | 2009-12-09 | 2010-08-18 | 西安科技大学 | Device for preparing ceramic particle reinforced magnesium-based composite material |
CN105222586A (en) * | 2015-10-21 | 2016-01-06 | 上海大学 | A kind of annular water jacketed copper crucible |
CN205940131U (en) * | 2016-07-26 | 2017-02-08 | 北京交通大学 | Paddling process preparation crucible for particles reinforced metal matrix composite material |
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