CN106051107A - Electric automobile transmission - Google Patents
Electric automobile transmission Download PDFInfo
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- CN106051107A CN106051107A CN201610662069.XA CN201610662069A CN106051107A CN 106051107 A CN106051107 A CN 106051107A CN 201610662069 A CN201610662069 A CN 201610662069A CN 106051107 A CN106051107 A CN 106051107A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 61
- 230000007704 transition Effects 0.000 claims description 25
- 238000000926 separation method Methods 0.000 claims description 5
- 238000005457 optimization Methods 0.000 abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/06—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
- F16H37/08—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing
- F16H37/0806—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/32—Electric motors , actuators or related electrical control means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/32—Electric motors , actuators or related electrical control means therefor
- F16H2061/326—Actuators for range selection, i.e. actuators for controlling the range selector or the manual range valve in the transmission
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear-Shifting Mechanisms (AREA)
Abstract
本发明涉及变速器技术领域,尤其涉及一种电动汽车变速器。电动汽车变速器包括依次传动连接的输入轴总成、输出轴总成和差速器总成;还包括选换挡机构总成,输出轴总成上设置有同步器,同步器在选换挡机构总成带动下移动;所述输入轴总成包括输入轴和第一电机,输入轴与第一电机的输出端连接;所述输出轴总成包括输出轴和第二电机,输出轴与第二电机的输出端连接。通过第一电机和第二电机的设置,可以实现双电机共同驱动,或者分别进行驱动,即便有一个电机失效汽车也能行驶,通过选档机构的设置,可实现电机多档驱动,实现多种档位选择,在各种工况下实现整个系统的能量综合优化。
The invention relates to the technical field of transmissions, in particular to an electric vehicle transmission. The electric vehicle transmission includes an input shaft assembly, an output shaft assembly, and a differential assembly that are sequentially connected by transmission; it also includes a gear selection mechanism assembly. The assembly is driven to move; the input shaft assembly includes an input shaft and a first motor, and the input shaft is connected to the output end of the first motor; the output shaft assembly includes an output shaft and a second motor, and the output shaft is connected to the second motor. Motor output connection. Through the setting of the first motor and the second motor, the two motors can be driven together, or driven separately. Even if one motor fails, the car can still drive. Gear selection, to achieve comprehensive energy optimization of the entire system under various working conditions.
Description
技术领域technical field
本发明涉及变速器技术领域,尤其涉及一种电动汽车变速器。The invention relates to the technical field of transmissions, in particular to an electric vehicle transmission.
背景技术Background technique
变速电动机通常在低速区域,具有恒转矩特性,在其高速区域,具有恒功率特性。多档或单档传动装置的应用主要取决于电动机的转速—转矩特性。在给定的电动机额定功率下,若其有大范围恒功率区,则单档传动装置将足以在低转速情况下产生高牵引力;否则必须采用多档传动装置。Variable speed motors usually have constant torque characteristics in the low speed region and constant power characteristics in the high speed region. The application of multi-speed or single-speed transmission mainly depends on the speed-torque characteristic of the electric motor. For a given motor rating, a single-speed transmission will be sufficient to produce high tractive effort at low RPM if it has a large constant power area; otherwise, a multi-speed transmission must be used.
显然,具有大范围恒功率区域的电动机,其最大转矩能显著提高,因此车辆的加速和爬坡性能得以改善,而传动装置也可简化。但是,每种型式的电动机都有其固有的最高转速比的限值,例如,由于有永磁体,磁场难以衰减,因此永磁电动机具有小转速比;开关磁阻电动机的转速比可达到较高值;异步电动机转速比介于永磁电动机与开关磁阻电动机之间。Obviously, the maximum torque of the electric motor with a wide range of constant power area can be significantly improved, so the acceleration and climbing performance of the vehicle can be improved, and the transmission device can also be simplified. However, each type of motor has its inherent maximum speed ratio limit. For example, due to the presence of permanent magnets, the magnetic field is difficult to attenuate, so the permanent magnet motor has a small speed ratio; the speed ratio of the switched reluctance motor can reach a higher Value; the speed ratio of asynchronous motors is between permanent magnet motors and switched reluctance motors.
电动车单档电机驱动,电机高效工作范围较窄,难以满足不同工况、不同转速下的整车要求。同时,现有的选换挡机构结构较为复杂、选换挡时间较长,难以满足快速换挡及平顺性要求。另外,传统动力汽车由于离合器、液力变矩器等零部件的布置,导致传动系统和整车布置空间紧张和整备质量较大。The electric vehicle is driven by a single-speed motor, and the high-efficiency working range of the motor is narrow, which makes it difficult to meet the requirements of the whole vehicle under different working conditions and different speeds. At the same time, the existing gear selection and shifting mechanism has a relatively complex structure and a long time for gear selection and shifting, which is difficult to meet the requirements of fast gear shifting and smoothness. In addition, due to the arrangement of components such as clutches and torque converters in traditional power vehicles, the layout space of the transmission system and the whole vehicle is tight and the curb weight is relatively large.
经过对现有技术的检索发现,中国专利申请公开号CN104295675A,申请公开日2015.01.21,记载了一种“一种二档电动车变速器总成”。该发明公开了一种二档电动车变速器总成,左箱体与右箱体合箱后形成的内腔中装有输入轴和中间轴,输入轴与电机的输出轴连接,中间轴上的一档齿轮与输入轴的一档轴齿部常啮合,二档齿轮与二档轴齿部常啮合;一档齿轮和二档齿轮之间的中间轴上套装有同步器齿套,同步器齿套可在拨叉的拨动下沿中间轴轴向滑移;中间轴的减速齿轮部与减速器壳上的减速齿轮常啮合,行星齿轮轴固定在减速器壳上,行星齿轮轴上的两个行星齿轮同时与两个输出伞齿轮常啮合,这两个输出伞齿轮的伞齿轮轴分别支撑在减速器壳左端和右端的安装孔中。该发明可将电机的动力通过输出伞齿轮的伞齿轮轴输出,并可通过换挡使伞齿轮轴具有两个档位。虽然上述专利申请提供了一种变速箱具有两个档位,但是其依然存在电动车单电机驱动,电机高效工作范围较窄,难以满足不同工况、不同转速下的整车要求,以及现有的选换挡机构结构较为复杂、选换挡时间较长,难以满足快速换挡及平顺性要求。After searching the prior art, it is found that the Chinese patent application publication number CN104295675A, the application publication date is 2015.01.21, records a kind of "a second-speed electric vehicle transmission assembly". The invention discloses a transmission assembly for a second-speed electric vehicle. An input shaft and an intermediate shaft are installed in the cavity formed by combining the left box body and the right box body. The input shaft is connected with the output shaft of the motor, and the The first gear is in constant mesh with the teeth of the first gear of the input shaft, and the second gear is in constant mesh with the teeth of the second gear; the intermediate shaft between the first gear and the second gear is fitted with a synchronizer gear sleeve, and the synchronizer teeth The sleeve can slide axially along the intermediate shaft under the toggle of the shift fork; the reduction gear part of the intermediate shaft is in constant mesh with the reduction gear on the reducer housing, the planetary gear shaft is fixed on the reducer housing, and the two gears on the planetary gear shaft The two planetary gears are in constant mesh with the two output bevel gears at the same time, and the bevel gear shafts of the two output bevel gears are respectively supported in the mounting holes at the left end and the right end of the reducer housing. The invention can output the power of the motor through the bevel gear shaft of the output bevel gear, and can make the bevel gear shaft have two gears through gear shifting. Although the above-mentioned patent application provides a gearbox with two gears, it still has a single motor drive for electric vehicles, and the high-efficiency working range of the motor is relatively narrow, which is difficult to meet the requirements of the whole vehicle under different working conditions and different speeds, and the existing The structure of the gear selection and shifting mechanism is relatively complicated, and the selection and shifting time is long, so it is difficult to meet the requirements of fast gear shifting and smoothness.
针对上述问题,提出一种能够解决现有变速器存在的电机高效工作范围较窄,难以满足不同工况、不同转速下的整车要求问题的电动汽车变速器。In view of the above problems, an electric vehicle transmission is proposed that can solve the problem that the existing transmission has a narrow motor high-efficiency working range, and it is difficult to meet the requirements of the whole vehicle under different working conditions and different speeds.
发明内容Contents of the invention
本发明的目的在于提出一种电动汽车变速器,能够解决现有变速器存在的电机高效工作范围较窄,难以满足不同工况、不同转速下的整车要求问题。The purpose of the present invention is to propose a transmission for electric vehicles, which can solve the problem that existing transmissions have a narrow range of high-efficiency motor work, and it is difficult to meet the requirements of the whole vehicle under different working conditions and different speeds.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种电动汽车变速器,其包括依次传动连接的输入轴总成、输出轴总成和差速器总成;A transmission for an electric vehicle, which includes an input shaft assembly, an output shaft assembly and a differential gear assembly sequentially connected by transmission;
还包括选换挡机构总成,输出轴总成上设置有同步器,同步器在选换挡机构总成带动下移动;It also includes the gear selection mechanism assembly, the output shaft assembly is provided with a synchronizer, and the synchronizer moves under the drive of the gear selection mechanism assembly;
所述输入轴总成包括输入轴和第一电机,输入轴与第一电机的输出端连接;The input shaft assembly includes an input shaft and a first motor, and the input shaft is connected to the output end of the first motor;
所述输出轴总成包括输出轴和第二电机,输出轴与第二电机的输出端连接。The output shaft assembly includes an output shaft and a second motor, and the output shaft is connected to the output end of the second motor.
作为上述电动汽车变速器的一种优选方案,所述输入轴总成还包括1档主动齿轮和2档主动齿轮;As a preferred solution of the above-mentioned electric vehicle transmission, the input shaft assembly also includes a first-speed driving gear and a second-speed driving gear;
所述1档主动齿轮、2档主动齿轮与所述输入轴固定连接。The first-speed driving gear and the second-speed driving gear are fixedly connected to the input shaft.
作为上述电动汽车变速器的一种优选方案,所述输入轴输入端通过花键与第一电机输出端相连。As a preferred solution of the above electric vehicle transmission, the input end of the input shaft is connected to the output end of the first motor through a spline.
作为上述电动汽车变速器的一种优选方案,所述输出轴总成包括1档从动齿轮、2档从动齿轮、P档驻车棘轮和输出轴主减齿轮;As a preferred solution of the above-mentioned electric vehicle transmission, the output shaft assembly includes a 1st gear driven gear, a 2nd gear driven gear, a P gear parking ratchet and an output shaft main reduction gear;
所述同步器为1/2档同步器;The synchronizer is a 1/2 gear synchronizer;
所述输出轴与1档从动齿轮、2档从动齿轮通过轴承相连;The output shaft is connected with the 1st gear driven gear and the 2nd gear driven gear through bearings;
所述输出轴与1/2档同步器的齿鼓固定连接;The output shaft is fixedly connected to the gear drum of the 1/2 gear synchronizer;
所述输出轴与P档驻车棘轮、输出轴主减齿轮固定连接;The output shaft is fixedly connected with the P gear parking ratchet and the main reduction gear of the output shaft;
所述输出轴1档从动齿轮与输入轴1档主动齿轮啮合,所述输出轴2档从动齿轮与输入轴2档主动齿轮啮合;The 1st gear driven gear of the output shaft meshes with the 1st gear driving gear of the input shaft, and the 2nd gear driven gear of the output shaft meshes with the 2nd gear driving gear of the input shaft;
所述输出轴主减齿轮与差速器总成传动连接;The main reduction gear of the output shaft is in transmission connection with the differential gear assembly;
所述输出轴的1/2档同步器可实现输出轴与1档从动齿轮结合或分离或实现与2档从动齿轮分离或结合。The 1/2 gear synchronizer of the output shaft can realize the combination or separation of the output shaft with the 1st gear driven gear or the separation or combination with the 2nd gear driven gear.
作为上述电动汽车变速器的一种优选方案,所述差速器总成齿圈与输出轴主减齿轮啮合。As a preferred solution of the above electric vehicle transmission, the ring gear of the differential assembly is meshed with the main reduction gear of the output shaft.
作为上述电动汽车变速器的一种优选方案,所述输出轴输入端通过花键与电机2输出端相连。As a preferred solution of the above electric vehicle transmission, the input end of the output shaft is connected to the output end of the motor 2 through a spline.
作为上述电动汽车变速器的一种优选方案,所述选换挡机构总成包括1/2档换挡拨叉、选换挡鼓、选换挡机构输出轴、选换挡机构输出齿轮、选换挡机构中间轴、选换挡机构惰轮、选换挡电机、选换挡电机输出轴和选换挡电机主动齿轮;As a preferred solution of the above-mentioned electric vehicle transmission, the selector shift mechanism assembly includes a 1/2 gear shift fork, a selector shift drum, a selector shift mechanism output shaft, a selector shift mechanism output gear, a selector The intermediate shaft of the gear mechanism, the idler gear of the gear selection mechanism, the gear selection motor, the output shaft of the gear selection motor and the driving gear of the gear selection motor;
其中,in,
所述选换挡电机主轴齿轮设置在选换挡电机输出轴上,所述选换挡机构惰轮设置在选换挡机构中间轴上,所述选换挡机构输出齿轮设置在选换挡机构输出轴上;The main shaft gear of the gear selection motor is arranged on the output shaft of the gear selection motor, the idler gear of the gear selection mechanism is arranged on the intermediate shaft of the gear selection mechanism, and the output gear of the gear selection mechanism is arranged on the gear selection mechanism on the output shaft;
所述选换挡机构惰轮与选换挡电机轴主齿轮和选换挡机构输出齿轮啮合;The idler gear of the gear selection mechanism meshes with the main gear of the gear selection motor shaft and the output gear of the gear selection mechanism;
所述选换挡电机的输出端与选换挡电机输出轴连接;The output end of the gear selection motor is connected to the output shaft of the gear selection motor;
所述选换挡鼓与选换挡机构输出轴连接;The gear selection drum is connected with the output shaft of the gear selection mechanism;
所述选换挡鼓驱动连接有1/2档换挡拨叉,所述1/2档换挡拨叉带动同步器移动。A 1/2 gear shift fork is connected to the drive of the gear selection drum, and the 1/2 gear shift fork drives the synchronizer to move.
作为上述电动汽车变速器的一种优选方案,还包括P档驻车棘爪,所述P挡驻车棘爪由选换挡鼓驱动锁死或松开P档驻车棘轮。As a preferred solution of the above-mentioned electric vehicle transmission, it also includes a P-range parking pawl, and the P-range parking pawl is driven by the shift drum to lock or release the P-range parking ratchet.
作为上述电动汽车变速器的一种优选方案,所述选换挡鼓为圆柱状结构,其周向设有1/2挡滑槽和P挡滑槽,所述1/2挡换挡拨叉通过机械结构置于所述1/2挡滑槽内,所述P挡驻车棘爪通过机械结构置于P挡滑槽内。As a preferred solution of the above-mentioned electric vehicle transmission, the selector shift drum is a cylindrical structure, and its circumference is provided with a 1/2 gear chute and a P gear chute, and the 1/2 gear shift fork passes through the mechanical structure Placed in the 1/2 gear chute, the P gear parking pawl is placed in the P gear chute through a mechanical structure.
作为上述电动汽车变速器的一种优选方案,所述1/2挡滑槽包括依次连接的2挡滑槽、2/N挡过渡滑槽、N挡滑槽、N/1挡过渡滑槽以及1挡滑槽;As a preferred solution of the above-mentioned electric vehicle transmission, the 1/2 gear chute includes 2nd gear chute, 2/N gear transition chute, N gear chute, N/1 gear transition chute and 1 gear chute connected in sequence. block chute;
所述P挡滑槽包括依次连接的P挡脱出滑槽、P挡过渡滑槽以及P挡驻入滑槽。The P block chute includes a P block exit chute, a P block transition chute and a P block resident chute connected in sequence.
本发明的有益效果为:本发明通过第一电机和第二电机的设置,可以实现双电机共同驱动,或者分别进行驱动,即便有一个电机失效汽车也能行驶,通过选档机构的设置,可实现电机多档驱动,实现多种档位选择,在各种工况下实现整个系统的能量综合优化。The beneficial effects of the present invention are: the present invention can realize the common driving of the two motors through the setting of the first motor and the second motor, or drive them separately, even if one motor fails, the car can still drive, and the setting of the gear selection mechanism can Realize multi-speed motor drive, realize multiple gear selections, and realize comprehensive energy optimization of the entire system under various working conditions.
附图说明Description of drawings
图1是发明的电动汽车变速器的传动路线示意图;Fig. 1 is the schematic diagram of the transmission route of the electric vehicle speed changer of invention;
图2是发明电动汽车变速器处于2挡时的传动路线示意图;Fig. 2 is a schematic diagram of the transmission route when the electric vehicle transmission of the invention is in the second gear;
图3是发明电动汽车变速器的选换挡鼓的结构示意图;Fig. 3 is the structural representation of the selector shift drum of the electric vehicle transmission of the invention;
图4是发明电动汽车变速器的选换挡鼓的展开状态示意图。Fig. 4 is a schematic diagram of the unfolded state of the gear selection drum of the electric vehicle transmission of the invention.
其中:in:
001:输入轴总成;002:输出轴总成;003:差速器总成;004:选换挡机构总成;005:1/2挡滑槽;006:P挡滑槽;001: Input shaft assembly; 002: Output shaft assembly; 003: Differential assembly; 004: Selector shift mechanism assembly; 005: 1/2 gear chute; 006: P gear chute;
101:输入轴;102:1档主动齿轮;103:2档主动齿轮;104:第一电机;101: input shaft; 102: 1st gear driving gear; 103: 2nd gear driving gear; 104: first motor;
201:输出轴;202;1档从动齿轮;203:1/2档同步器;204:2档从动齿轮;205:P档驻车棘轮;206:输出轴主减齿轮;207:第二电机;201: output shaft; 202; 1st gear driven gear; 203: 1/2 gear synchronizer; 204: 2nd gear driven gear; 205: P gear parking ratchet; 206: output shaft main reduction gear; 207: second gear motor;
401:1/2档换挡拨叉;402:P挡驻车棘爪;403:选换挡鼓;404:选换挡机构输出轴;405:选换挡机构输出齿轮;406:选换挡机构中间轴;407:选换挡机构惰轮;408:选换挡电机;409:选换挡电机输出轴;410:选换挡电机主动齿轮410;401: 1/2 gear shift fork; 402: P gear parking pawl; 403: Select gear shift drum; 404: Select gear shift mechanism output shaft; 405: Select gear shift mechanism output gear; 406: Select gear shift Mechanism intermediate shaft; 407: choose gearshift mechanism idler; 408: choose gearshift motor; 409: choose gearshift motor output shaft; 410: choose gearshift motor driving gear 410;
501:2挡滑槽;502:2/N挡过渡滑槽;503:N挡滑槽;504:N/1挡过渡滑槽;505:1挡滑槽505;501: 2nd gear chute; 502: 2/N gear transition chute; 503: N gear chute; 504: N/1 gear transition chute; 505: 1st gear chute 505;
601:P挡脱出滑槽;602:P挡过渡滑槽;603:P挡驻入滑槽。601: P gear out of the chute; 602: P gear transition chute; 603: P gear enters the chute.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1、图2所示,本实施方式提供了一种电动汽车变速器,其包括依次传动连接的输入轴总成001、输出轴总成002和差速器总成003,还包括选换挡机构总成004,输出轴总成002上设置有同步器,同步器在选换挡机构总成004带动下移动,实现换挡。As shown in Figures 1 and 2, this embodiment provides an electric vehicle transmission, which includes an input shaft assembly 001, an output shaft assembly 002, and a differential assembly 003 that are connected in sequence, and also includes a gear selection The mechanism assembly 004 and the output shaft assembly 002 are provided with a synchronizer, and the synchronizer moves under the drive of the gear selection mechanism assembly 004 to realize gear shifting.
输入轴总成001包括输入轴101和第一电机104,输入轴101与第一电机104的输出端连接,输出轴总成002包括输出轴201和第二电机207,输出轴201与第二电机207的输出端连接。The input shaft assembly 001 includes the input shaft 101 and the first motor 104, the input shaft 101 is connected with the output end of the first motor 104, the output shaft assembly 002 includes the output shaft 201 and the second motor 207, the output shaft 201 and the second motor 207 output connection.
在本实施方式中,通过第一电机104和第二电机207的设置,可以实现双电机共同驱动,或者分别进行驱动,即便有一个电机失效汽车也能行驶,通过选档机构的设置,可实现电机多档驱动,实现多种档位选择,在各种工况下实现整个系统的能量综合优化。In this embodiment, through the setting of the first motor 104 and the second motor 207, the two motors can be driven together, or driven separately, and the car can run even if one motor fails. The motor is driven by multiple gears, realizing multiple gear selections, and realizing the energy comprehensive optimization of the entire system under various working conditions.
输入轴总成001还包括1档主动齿轮102和2档主动齿轮103,1档主动齿轮102、2档主动齿轮103与输入轴101固定连接,输入轴101输入端通过花键与第一电机104输出端相连。The input shaft assembly 001 also includes a first gear driving gear 102 and a second gear driving gear 103, the first gear driving gear 102 and the second gear driving gear 103 are fixedly connected to the input shaft 101, and the input end of the input shaft 101 is splined to the first motor 104 connected to the output.
输出轴总成002包括1档从动齿轮202、2档从动齿轮204、P档驻车棘轮205和输出轴主减齿轮206,上述同步器为1/2档同步器203。The output shaft assembly 002 includes the 1st gear driven gear 202 , the 2nd gear driven gear 204 , the P gear parking ratchet 205 and the output shaft main reduction gear 206 , and the above-mentioned synchronizer is the 1/2 gear synchronizer 203 .
输出轴201与1档从动齿轮202、2档从动齿轮204通过轴承相连,输出轴201与1/2档同步器203的齿鼓固定连接。The output shaft 201 is connected with the 1st gear driven gear 202 and the 2nd gear driven gear 204 through bearings, and the output shaft 201 is fixedly connected with the gear drum of the 1/2 gear synchronizer 203 .
输出轴201与P档驻车棘轮205、输出轴主减齿轮206固定连接。The output shaft 201 is fixedly connected with the P gear parking ratchet 205 and the output shaft main reduction gear 206 .
输出轴201输入端通过花键与第二电机207输出端相连。The input end of the output shaft 201 is connected with the output end of the second motor 207 through a spline.
输出轴1档从动齿轮202与输入轴1档主动齿轮102啮合,输出轴2档从动齿轮204与输入轴2档主动齿轮103啮合,输出轴的1/2档同步器203可实现输出轴201与1档从动齿轮202结合或分离或实现与2档从动齿轮204分离或结合。The 1st gear driven gear 202 of the output shaft meshes with the 1st gear driving gear 102 of the input shaft, the 2nd gear driven gear 204 of the output shaft meshes with the 2nd gear driving gear 103 of the input shaft, and the 1/2 gear synchronizer 203 of the output shaft can realize the 201 is combined with or separated from the 1st speed driven gear 202 or realizes separation or combination with the 2nd speed driven gear 204 .
输出轴主减齿轮206与差速器总成003传动连接,具体的,差速器总成003齿圈与输出轴主减齿轮206啮合。The output shaft main reduction gear 206 is in transmission connection with the differential assembly 003 , specifically, the ring gear of the differential assembly 003 meshes with the output shaft main reduction gear 206 .
选换挡机构总成004包括1/2档换挡拨叉401、选换挡鼓403、选换挡机构输出轴404、选换挡机构输出齿轮405、选换挡机构中间轴406、选换挡机构惰轮407、选换挡电机408、选换挡电机输出轴409和选换挡电机主动齿轮410。The selector shift mechanism assembly 004 includes 1/2 gear shift fork 401, select shift drum 403, select shift mechanism output shaft 404, select shift mechanism output gear 405, select shift mechanism intermediate shaft 406, select shift mechanism Gear mechanism idler 407, select shift motor 408, select shift motor output shaft 409 and select shift motor driving gear 410.
其中,in,
选换挡电机主轴齿轮410设置在选换挡电机输出轴409上,选换挡机构惰轮407设置在选换挡机构中间轴上,选换挡机构输出齿轮405设置在选换挡机构输出轴404上。The gear selection motor main shaft gear 410 is arranged on the output shaft 409 of the gear selection motor, the idle gear 407 of the gear selection mechanism is arranged on the intermediate shaft of the gear selection mechanism, and the output gear 405 of the gear selection mechanism is arranged on the output shaft of the gear selection mechanism 404 on.
选换挡机构惰轮407与选换挡电机轴主齿轮410和选换挡机构输出齿轮405啮合。The gear selection idler gear 407 meshes with the gear selection motor shaft main gear 410 and the gear selection output gear 405 .
选换挡电机408的输出轴与选换挡电机输出轴409连接,选换挡鼓403与选换挡机构输出轴404连接,选换挡鼓403驱动连接有1/2档换挡拨叉401,1/2档换挡拨叉401带动同步器移动。The output shaft of the gear selection motor 408 is connected with the output shaft 409 of the gear selection motor, the gear selection drum 403 is connected with the output shaft 404 of the gear selection mechanism, and the gear selection drum 403 is driven and connected with a 1/2 gear shift fork 401 , 1/2 gear shift fork 401 drives the synchronizer to move.
选换挡机构总成004还包括P档驻车棘爪402、P挡驻车棘爪402由选换挡鼓403驱动锁死或松开P档驻车棘轮205。The gear selection mechanism assembly 004 also includes the P gear parking pawl 402, and the P gear parking pawl 402 is driven by the gear selection drum 403 to lock or release the P gear parking ratchet 205.
参照图3,作为优选的选换挡鼓403为圆柱状结构,其周向设有1/2挡滑槽005和P挡滑槽006,1/2挡换挡拨叉401通过机械结构置于1/2挡滑槽005内,P挡驻车棘爪402通过机械结构置于P挡滑槽006内。Referring to Fig. 3, as a preferred selector shift drum 403 is a cylindrical structure, its circumference is provided with 1/2 gear chute 005 and P gear chute 006, and 1/2 gear shift fork 401 is placed in 1/2 through the mechanical structure. In the 2nd gear chute 005, the P gear parking pawl 402 is placed in the P gear chute 006 through a mechanical structure.
当选换挡鼓403由选换挡机构输出轴409带动旋转时,1/2挡换挡拨叉401通过机械结构被选换挡鼓403的1/2挡滑槽005驱动左右移动,1/2挡同步器203被1/2挡换挡拨叉401带动左右移动,从而使1/2挡同步器203与1挡从动齿轮202和2挡从动齿轮204中的一个相啮合。When the selector shift drum 403 is rotated by the output shaft 409 of the selector shift mechanism, the 1/2 shift fork 401 is driven by the 1/2 shift chute 005 of the select shift drum 403 through the mechanical structure to move left and right, 1/2 The gear synchronizer 203 is driven by the 1/2 gear shift fork 401 to move left and right, so that the 1/2 gear synchronizer 203 meshes with one of the first gear driven gear 202 and the second gear driven gear 204 .
同理,上述选换挡鼓403由选换挡机构输出轴409带动旋转时,P挡驻车棘爪402通过机械结构被选换挡鼓403的P挡滑槽006驱动左右移动,使得P挡驻车棘爪402能够实现对P挡驻车棘轮205的锁死或松开。In the same way, when the above-mentioned gear selection drum 403 is rotated by the output shaft 409 of the gear selection mechanism, the P gear parking pawl 402 is driven by the P gear chute 006 of the gear selection drum 403 to move left and right through the mechanical structure, so that the P gear The parking pawl 402 can lock or release the P gear parking ratchet 205 .
参照图4,1/2挡滑槽005包括依次连接的2挡滑槽501、2/N挡过渡滑槽502、N挡滑槽503、N/1挡过渡滑槽504,以及1挡滑槽505,P挡滑槽006包括依次连接的P挡脱出滑槽601、P挡过渡滑槽602以及P挡驻入滑槽603。Referring to Figure 4, the 1/2 gear chute 005 includes the 2nd gear chute 501, the 2/N gear transition chute 502, the N gear chute 503, the N/1 gear transition chute 504, and the 1st gear chute connected in sequence 505 , the P block chute 006 includes the P block exit chute 601 , the P block transition chute 602 and the P block entry chute 603 connected in sequence.
具体的,本实施例的选换挡鼓403在展开后,其1/2挡滑槽005和P挡滑槽006如图4所示,上述1/2挡滑槽005包括从左至右依次连接的2挡滑槽501、2/N挡过渡滑槽502、N挡滑槽503、N/1挡过渡滑槽504以及1挡滑槽505,其中本实施例的N挡是指空挡,当1/2挡换挡拨叉401通过机械结构位于2挡滑槽501、N挡滑槽503或者1挡滑槽505内时,电动汽车变速器处于2挡、N挡、1挡状态,当1/2挡换挡拨叉401通过机械结构位于2/N挡过渡滑槽502或者N/1挡过渡滑槽504内时,则表示电动汽车变速器处于2挡与N挡或1挡与N挡之间的转换状态。Specifically, after the gear selection drum 403 of this embodiment is deployed, its 1/2 gear chute 005 and P gear chute 006 are shown in Figure 4, and the above 1/2 gear chute 005 includes sequentially from left to right The connected 2nd gear chute 501, 2/N gear transition chute 502, N gear chute 503, N/1 gear transition chute 504 and 1st gear chute 505, wherein the N gear in this embodiment refers to neutral gear, when When the 1/2 gear shift fork 401 is located in the 2nd gear chute 501, the N gear chute 503 or the 1st gear chute 505 through the mechanical structure, the electric vehicle transmission is in the 2nd gear, the N gear, and the 1st gear state. When the 2nd gear shift fork 401 is located in the 2/N gear transition chute 502 or the N/1 gear transition chute 504 through the mechanical structure, it means that the electric vehicle transmission is between the 2nd gear and the N gear or the 1st gear and the N gear transition status.
参照图4,上述2/N挡过渡滑槽502以及N/1挡过渡滑槽504呈倾斜状态设置,进而能够实现1/2挡换挡拨叉带动1/2挡同步器203移动至2挡从动齿轮204、N挡位置或者1挡从动齿轮202处,以实现电动汽车变速器在2挡、N挡、1挡之间的切换。Referring to Fig. 4, the transition chute 502 for the 2/N gear and the transition chute 504 for the N/1 gear are arranged in an inclined state, so that the 1/2 gear shift fork can drive the 1/2 gear synchronizer 203 to move to the 2nd gear. The driven gear 204, the N gear position or the 1st gear driven gear 202, to realize the switching between the 2nd gear, the N gear, and the 1st gear of the electric vehicle transmission.
上述P挡滑槽006包括依次连接的P挡脱出滑槽601、P挡过渡滑槽602以及P挡驻入滑槽603,可参照图4,上述P挡脱出滑槽601对应2挡滑槽501、2/N挡过渡滑槽502、N挡滑槽503、N/1挡过渡滑槽504以及1挡滑槽505的一部分设置,上述P挡过渡滑槽602和P挡驻入滑槽603对应1挡滑槽505的另一部分设置。The above-mentioned P gear chute 006 includes the sequentially connected P gear disengagement chute 601, P gear transition chute 602 and P gear entering chute 603, as shown in Figure 4, the above P gear disengagement chute 601 corresponds to the second gear chute 501 , 2/N gear transition chute 502, N gear chute 503, N/1 gear transition chute 504 and part of 1 gear chute 505 are set, and the P gear transition chute 602 and P gear resident chute 603 correspond The other part of the 1st gear sliding slot 505 is provided.
当P挡驻车棘爪402位于P挡脱出滑槽601内时,本实施例的电动汽车变速器处于1挡、N挡或者2挡状态,当P挡驻车棘爪402位于P挡过渡滑槽602或者P挡驻入滑槽603内时,电动汽车变速器处于P挡状态。When the P gear parking pawl 402 is located in the P gear disengagement chute 601, the electric vehicle transmission of this embodiment is in the 1 gear, N gear or 2 gear state, when the P gear parking pawl 402 is located in the P gear transition chute 602 or when the P gear is parked in the chute 603, the electric vehicle transmission is in the P gear state.
本实施例中,同样的,P挡过渡滑槽602呈倾斜设置,以实现P挡驻车棘爪402对P挡驻车棘轮205的锁死或松开的转换。In this embodiment, similarly, the P range transition chute 602 is arranged obliquely, so as to realize the conversion of the P range parking pawl 402 to the P range parking ratchet 205 from locking or releasing.
本实施例的上述电动汽车变速器在处于P挡时,第一电机104停止运行,1/2挡同步器203位于1挡从动齿轮202处,且与1挡从动齿轮202相啮合(此时由于第一电机104停止运行,所以不会带动1挡从动齿轮202转动),同时选换挡电机408驱动选换挡鼓403转动,并由选换挡鼓403带动P挡驻车棘爪402锁死P挡驻车棘轮205,输出轴201被锁死不能转动,差速器总成003也无法运行,电动汽车处于驻车状态。When the above-mentioned electric vehicle transmission of this embodiment is in the P gear, the first motor 104 stops running, and the 1/2 gear synchronizer 203 is located at the 1st gear driven gear 202, and is meshed with the 1st gear driven gear 202 (at this time Since the first motor 104 stops running, it will not drive the 1st gear driven gear 202 to rotate), at the same time, the gear selection motor 408 drives the gear selection drum 403 to rotate, and the gear selection drum 403 drives the P gear parking pawl 402 Lock the P gear parking ratchet 205, the output shaft 201 is locked and cannot rotate, the differential assembly 003 cannot run, and the electric vehicle is in the parking state.
当需要将P挡换成1挡或者2挡时,参照图2,以换成1挡为例,此时选换挡电机408驱动选换挡鼓403转动,1/2挡换挡拨叉401不移动,1/2挡同步器203停留在1挡从动齿轮202处,与此同时,选换挡鼓403带动P挡驻车棘爪402松开P挡驻车棘爪402,输出轴201被松开可以转动。此时启动第一电机101,第一电机101则带动输入轴101以及1挡主动齿轮102转动,1挡主动齿轮102则带动1挡从动齿轮202转动,进而由1挡从动齿轮202和1/2挡同步器203的啮合关系,能够带动输出轴201转动,也就带动了输出轴主减齿轮206转动,与输出轴主减齿轮206啮合的差速器总成003开始运行,电动汽车变速器处于1挡运行状态。When it is necessary to change the P gear to the 1st gear or the 2nd gear, referring to Fig. 2, taking the 1st gear as an example, the gear selection motor 408 drives the gear selection drum 403 to rotate, and the 1/2 gear shift fork 401 Without moving, the 1/2 gear synchronizer 203 stays at the 1 gear driven gear 202. At the same time, the shift drum 403 drives the P gear parking pawl 402 to release the P gear parking pawl 402, and the output shaft 201 Can be turned when released. At this time, the first motor 101 is started, and the first motor 101 drives the input shaft 101 and the first gear driving gear 102 to rotate, and the first gear driving gear 102 drives the first gear driven gear 202 to rotate, and then the first gear driven gear 202 and the first gear are driven to rotate. The meshing relationship of the /2nd gear synchronizer 203 can drive the output shaft 201 to rotate, which also drives the output shaft main reduction gear 206 to rotate, and the differential assembly 003 meshing with the output shaft main reduction gear 206 starts to run, and the electric vehicle transmission In 1st gear running state.
当需要转换到2挡时(即从1挡换成2挡时),此时选换挡电机408驱动选换挡鼓403转动,并由选换挡鼓403带动1/2挡换挡拨叉401向2挡从动齿轮204方向移动(图2所示左侧移动),1/2挡换挡拨叉401则带动1/2挡同步器203向左侧移动,并与2挡从动齿轮204相啮合,第一电机104则带动输入轴101以及2挡主动齿轮103转动,2挡主动齿轮103带动2挡从动齿轮204转动,由于2挡从动齿轮204和1/2挡同步器203的啮合关系,能够带动输出轴201转动,也就带动了输出轴主减齿轮206转动,与输出轴主减齿轮206啮合的差速器总成003开始运行,电动汽车变速器处于2挡运行状态;When it is necessary to switch to 2nd gear (that is, when changing from 1st gear to 2nd gear), the gear selection motor 408 drives the gear selection drum 403 to rotate, and the gear selection drum 403 drives the 1/2 gear shift fork 401 moves to the direction of the 2nd gear driven gear 204 (moving to the left as shown in Figure 2), and the 1/2 gear shift fork 401 drives the 1/2 gear synchronizer 203 to move to the left, and is connected with the 2nd gear driven gear 204 are meshed, the first motor 104 drives the input shaft 101 and the 2nd gear driving gear 103 to rotate, and the 2nd gear driving gear 103 drives the 2nd gear driven gear 204 to rotate, because the 2nd gear driven gear 204 and the 1/2 gear synchronizer 203 The meshing relationship can drive the output shaft 201 to rotate, which also drives the output shaft main reduction gear 206 to rotate, and the differential assembly 003 meshed with the output shaft main reduction gear 206 starts to run, and the electric vehicle transmission is in the second gear operation state;
需要说明的是:车辆在通常状态下,只有第一电机104工作,第二电机207关闭不工作;在车辆上坡、加速等状态时,开启第二电机207,第一电机104和第二电机207同时工作,以车辆处于1挡为例,对两电机的传动路线进行详细的说明:It should be noted that: in the normal state of the vehicle, only the first motor 104 works, and the second motor 207 is turned off and does not work; 207 work at the same time, taking the vehicle in 1st gear as an example, the transmission route of the two motors is described in detail:
传动路线一:第一电机104由输入轴101经1档主动齿轮102、1档从动齿轮202、输出轴201、输出轴主减齿轮206、差速器总成003对整车进行动力输出。Transmission line 1: the first motor 104 outputs power to the whole vehicle through the input shaft 101 through the 1st gear driving gear 102, the 1st gear driven gear 202, the output shaft 201, the output shaft main reduction gear 206, and the differential assembly 003.
传动路线二:第二电机207由输出轴201、输出轴主减齿轮206、差速器总成003对整车进行动力输出。Transmission line 2: the second motor 207 outputs power to the whole vehicle through the output shaft 201, the output shaft main reduction gear 206 and the differential gear assembly 003.
两种动力传动路线在差速器总成003处融合对整车进行动力输出。The two power transmission routes are fused at the differential assembly 003 to output power to the vehicle.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The above describes the technical principles of the present invention in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative work, and these modes will all fall within the protection scope of the present invention.
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