CN106050630A - Fire pump controller with fire pump electric control start and mechanical emergent start - Google Patents
Fire pump controller with fire pump electric control start and mechanical emergent start Download PDFInfo
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- CN106050630A CN106050630A CN201610583090.0A CN201610583090A CN106050630A CN 106050630 A CN106050630 A CN 106050630A CN 201610583090 A CN201610583090 A CN 201610583090A CN 106050630 A CN106050630 A CN 106050630A
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- normally opened
- fire pump
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- opened contact
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/02—Stopping, starting, unloading or idling control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Safety Devices In Control Systems (AREA)
- Control Of Electric Motors In General (AREA)
Abstract
The invention relates to a fire pump controller with fire pump electric control start and mechanical emergent start. The fire pump controller comprises a control cabinet body; a self-start locking control switch and a remote control locking control switch are arranged in the lower part of the cabinet body; a PLC is arranged in the control cabinet body; two sets of normal-operated star triangle start operation units are additionally arranged in the control cabinet body for respectively controlling two fire pump motors; two sets of emergent start devices are mounted in the control cabinet body for respectively controlling two fire pump motors; correspondingly, unlocking operation handles with quick energy storage mechanisms are arranged on the emergent start devices; and a main stop button is arranged on a cabinet body panel. The fire pump controller can solve the problem of delay of fire rescue due to incapability of starting a traditional fire pump when a control circuit breaks down, can guarantee the emergent start devices to forcedly start the equipment as long as normal power supply of the fire pump is realized under any conditions of the control circuit, and accords with the regulations of GB50974-2014 Fire Water Supply and Hydrant System Technical Specification.
Description
Technical field
The present invention relates to a kind of water pump controller, possess fire pump electric control starting and machine more particularly to one
The fire pump controller of tool emergency starting.
Background technology
Fire pump is the key link of fire water fire extinguishing system, and its operational reliability requires higher.The nearlyest more than ten
Nian Lai, urban construction advances by leaps and bounds, and high-rise building gets more and more, and inhabitation mask is more and more compacter, and this is to fire water fire extinguishing system
The reliability of system is had higher requirement.
At present, fire pump of the prior art typically uses full voltage starting, soft start, star delta reduced-voltage starting, self coupling
The electric control startings such as reduced-voltage starting mode startup.Electric control starting control line circuit node is many, has control circuit failure condition unavoidably, at fire
Calamity restarts fire pump after in emergency circumstances can not waiting until fault restoration, and this will be delayed the fire-fighting and rescue times such as fire, to people
People's security of the lives and property brings great threat.
Prior art cannot be taken into account and opens pump with regard to mechanical emergency and send enabled instruction by fire-fighting center and automatically open pump two kinds
Control mode, it is impossible to meet GB50974 → 2014 " fire water-supply and hydrant system technical specification " real on November 1st, 2014
Execute the compulsive clause regulation of the 11.0.12 article: Firefighting Pump Control cabinet should arrange mechanical emergency and open pumping function, and should ensure that
Controlling in switch board is started fire pump by the personnel having administration authority during line failure when urgent.In view of this,
Design and a kind of possess the fire pump controller that fire pump electric control starting and mechanical emergency start to become this area urgently to be resolved hurrily
Technical problem.
Summary of the invention
Present invention aims to the drawbacks described above of prior art, it is provided that one possess fire pump electric control starting and
The fire pump controller that mechanical emergency starts, it can solve the fire water when controlling circuit and breaking down of current fire pump
Pump can not start, and delays a difficult problem for fire rescue;As long as it is normal to realize fire pump power supply, no matter control how circuit can be protected
Card emergency starting device force start equipment, meets GB50974 → 2014 " fire water-supply and hydrant system technical specification "
Regulation.
The purpose of the present invention can be realized by following technical measures:
A kind of fire pump controller possessing fire pump electric control starting and mechanical emergency startup, compared with prior art, its
Difference is, this fire pump controller includes: control cabinet, and above cabinet, acousto-optic is reported to the police, and has touch before cabinet
Screen, in cabinet, there are " certainly opening " lock-controlled switch and " far control " lock-controlled switch in lower section;In switch board body, there is PLC PLC technology in portion
Device, using PLC-touch screen is that system processes end, adds the convenience of human-computer exchange, intuitive;In switch board body, portion also has 2
Group can the star triangle start running unit of normal operating, control 2 fire pump motors respectively;In switch board body, portion there is also mounted
2 set emergency starting devices, control 2 fire pump motors respectively;Correspondingly, band fast energy storage mechanism is set at emergency starting device
Unlock operation handle, cabinet panel sets " always stopping " button;Push to opening by force handle, just can start control by force
Terminal;Pressing " the always stopping " button on cabinet panel, the most releasably engageable separating brake is shut down;Described star triangle start running unit, is one
Secondary main power source is through circuit breaker Q F10/QF20, vacuum A. C. contactor KM1 and A.C. contactor KM3 or vacuum A. C. contactor
KM5 and A.C. contactor KM7 provides fire pump motor main power source;Described emergency starting device is that a band fast energy storage unlocks
The operation handle of mechanism and 2 vacuum A. C. contactors are formed, and operation handle is linked 2 vacuum communication respectively by long draw
The separating brake of catalyst/combined floodgate armature;All there is closing coil under separating brake/combined floodgate armature, close a floodgate and keep buckle and buckle extension spring;Operation
During handle closing operation, long draw acts on separating brake/combined floodgate armature, makes separating brake/combined floodgate armature in the acting of buckle tension spring tension
Probe of contactor KM1 or KM5 of lower pressure drawing Vacuum Package.
Described PLC is that two siemens PLC series of PLC are combined as one main one standby control;Specifically
It is combined as one main one standby control with two S7-224XP;Or it is combined as main control with a S7-224XP, with a S7-222CN
It is combined as by standby control with an EM-223CN;
Main control Programmable Logic Controller by S7-224XP, KA303 normally opened contact, KA153 normally opened contact, KA101 normally opened contact,
KA100 normally opened contact, KA200 normally opened contact, KA305 normally opened contact, KA102 normally opened contact, KA103 normally opened contact, KA106 are normal
Open contact, KA104 normally opened contact, KA150 relay coil, KA151 relay coil, KA152 relay coil, certainly open lock
SA1, KA153 relay coil, KA154 relay coil and touch screen/PLC 1 form;Wherein KA303 or KA153, KA101,
KA102, KA103, KA106 and KA104 normally opened contact, respectively corresponding be associated in the I0.5 of S7-224XP, I0.6, I1.1, I1.2,
Between I1.3, I1.5 end and DC+24V end;KA100 or KA200 and KA305 is connected in parallel on I0.7 end and the DC+24V end of S7-224XP
Between;KA150, KA151, KA152 and KA154 relay coil, respectively corresponding be associated in the Q0.0 of S7-224XP, Q0.1, Q0.2,
Between Q0.4 end and N end;KA153 relay coil with from open lock SA1 series connection after be connected S7-224XP Q0.3 end and with N end it
Between;Touch screen/PLC 1 connects the COM-1 end of S7-224XP;
Standby control Programmable Logic Controller by S7-222CN, EM-223CN, KA303 normally opened contact, KA153 normally opened contact,
KA201 normally opened contact, KA100 normally opened contact, KA200 normally opened contact, KA305 normally opened contact, KA202 normally opened contact, KA203 are normal
Open contact, KA208 normally opened contact, KA204 normally opened contact, KA250 relay coil, KA251 relay coil, KA252 relay
Device coil, KA254 relay coil and touch screen/PLC 2 form;Wherein KA303 or KA153, KA201, KA202, KA203,
KA208 and KA204 normally opened contact, respectively corresponding be associated in I0.5 that S7-222CN Yu EM-223CN combine, I0.6, I1.1, I1.2,
Between I1.3, I1.5 end and DC+24V end;KA100 or KA200 and KA305 is connected in parallel on I0.7 end and the DC+24V end of S7-222CN
Between;KA250, KA251, KA252 and KA254 relay coil, respectively corresponding be associated in the Q0.0 of S7-222CN, Q0.1, Q0.2,
Between Q0.4 end and N end;Touch screen/PLC 1 connects the COM-1 end of S7-222CN.
Preferably, in described switch board body, portion is additionally provided with dual power supply switching assembly, when outside is without double-power supply switching device
The conversion of PC level dual power supply can be realized in cabinet;
Described sound and light alarm is KA154/KA254 normal opened contact the connected acousto-optic report in PLC PLC2/PLC2
Alarm device;
The PLC of the fire pump controller of the present invention includes that manual control mode, reception fire-fighting center are opened
Dynamic instruction automatic control mode, the control model of emergency flight control mode three groups, it is ensured that fire pump equipment runs in time.
The scope of application of the present invention:
1. the present invention can be used alone, it is also possible to the fire pump controller of prior art can and cabinet combination.
2. the present invention is applicable to: fire-fighting controller;Mine drainage equipment;Air feed selfrescue equipment;Deng with high reliability
Equipment, fault stoppage in transit can affect the control field of life property safety can use this product.
Design parameter of the present invention:
Main power source: three-phase and four-line/AC380V+N;
Bearing power: 75KW(can change depending on actual demand);
Far control pattern: startup-active DC24V crawl starts;
Shutdown-active DC24V crawl is shut down;
Water-level alarm-active DC24V high potential is reported to the police;
Degree of protection: IP55.
Accompanying drawing explanation
Fig. 1 is that the fire pump of the embodiment of the present invention starts primary circuit figure.
Fig. 2 is that the main fire pump of the embodiment of the present invention starts secondary circuit figure.
Fig. 3 is that the standby fire pump of the embodiment of the present invention starts secondary circuit figure.
Fig. 4 is that the main control Programmable Logic Controller input of the embodiment of the present invention controls partial circuit diagram.
Fig. 5 is that the standby control Programmable Logic Controller input of the embodiment of the present invention controls partial circuit diagram.
Fig. 6 is remote/near control operation change-over circuit figure of the embodiment of the present invention.
Fig. 7 is the circuit diagram of the main control Programmable Logic Controller of the embodiment of the present invention.
Fig. 8 is the circuit diagram of the standby control Programmable Logic Controller of the embodiment of the present invention.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with the accompanying drawings and be embodied as
The present invention is described in further detail by example.Should be appreciated that specific embodiment described herein only in order to explain the present invention,
It is not intended to limit the present invention.
Present embodiments provide a kind of fire pump controller possessing fire pump electric control starting and mechanical emergency startup,
It is characterized in that, this fire pump controller includes: control cabinet, and in cabinet, there is " certainly opening " lock-controlled switch lower section with " remote
Control " lock-controlled switch;In switch board body, there is PLC in portion, and using PLC-touch screen is that system processes end;Control cabinet
Internal also have 2 groups can the star triangle start running unit of normal operating, control 2 fire pump motors respectively;In switch board body
Portion there is also mounted 2 set emergency starting devices, controls 2 fire pump motors respectively;Correspondingly, band is set at emergency starting device fast
Speed stored energy mechanism unlocks operation handle, sets " always stopping " button on cabinet panel;Push to opening by force handle, just can be the strongest
Row starts and controls terminal;Pressing " the always stopping " button on cabinet panel, the most releasably engageable separating brake is shut down;Described star triangle start runs
Unit, is that a main power source is handed over through circuit breaker Q F10/QF20, vacuum A. C. contactor KM1 and A.C. contactor KM3 or vacuum
Stream catalyst KM5 and A.C. contactor KM7 provides fire pump motor main power source;Described emergency starting device is that a band is quick
The operation handle of energy storage unlocking mechanism and 2 vacuum A. C. contactors are formed, and operation handle links 2 respectively by long draw
The separating brake of vacuum A. C. contactor/combined floodgate armature;All there is closing coil under separating brake/combined floodgate armature, close a floodgate and keep buckle and buckle
Extension spring;During operation handle closing operation, long draw acts on separating brake/combined floodgate armature, makes separating brake/combined floodgate armature draw in buckle extension spring
Lower probe of contactor KM1 or KM5 forcing drawing Vacuum Package of the acting of power;Described PLC is two west gates
Sub-S7-200 series of PLC is combined as one main one standby control.
Described PLC includes that manual control mode, reception fire-fighting center enabled instruction automatically control
Mode, the control model of emergency flight control mode three groups.Specific works principle is as follows:
1, holding state
With reference to accompanying drawing 1, main power source three-phase and four-line A I, B1, C1, a N, A II, B II, the most any one loop of C II, N obtain electric, warp
Dual-power transfer switch: QK, QK selection one effective current supply circuit is: circuit breaker Q F10, vacuum A. C. contactor KM1, empty exchange
Catalyst KM3/ circuit breaker Q F20, empty A.C. contactor KM5, empty A.C. contactor KM7 provide a main power source;
A one-time contact state: KM1, KM2, KM3, KM4, KM5, KM6 are release separating brake;
B linear quadratic control power supply (AC220V): power for QF11, QF21, QF31, FU1, FU2, FU3, power supply is whole through above element
Individual control system controllable type is powered so that it is enters and initializes armed state;
Bis-major control loop states of c: stop button SB2, SB4 be static → and KA100, KA200 release, open advanced linkage by force and connect
Tentaculum KC160, KC260 release → KA305 release, PLC1[I0.7=0], PLC2[I0.7=0];I group of start button SB1 be static →
KA101 release, PLC1[I0.6=0];II group of start button SB3 be static → KA201 release, PLC2[I0.6=0];KM2 contact is examined
Survey: KA102 release, PLC1[I1.1=0], KM3 contact is detected: KA103 release, PLC1[1.2=0], active and standby interlocking: KA104 releases
Put, PLC1[I1.5=0], KM6 contact detect: KA202 release, PLC2[I1.1=0], KM7 contact detect: KA203 release, PLC2
[I1.2=0], active and standby interlocking: KA204 release, PLC2[I1.5=0];Open by force detection: KA106 release, PLC1[I1.3=0], Qiang Qi
Detection: KA208 release, PLC2[I1.3=0];
DPLC1[Q0.0=0], KA150 release, PLC1[Q0.1=0], KA151 release, PLC1[Q0.2=0], KA152 release,
PLC1[Q0.3=0], KA153 release, PLC1[Q0.4=0], KA154 release;PLC2[Q0.0=0], KA250 release, PLC2
[Q0.1=0], KA251 discharge, PLC2[Q0.2=0], KA252 release, PLC2[Q0.4=0], KA254 release, PLC2[Q1.0=
0], KA256 release;
The normally opened point of the normally closed point → KA150 of eKM1 coil → KC160, release;The normally closed point of the normally closed point → KA151 of KM2 coil → KM3 →
The normally opened point of KA150, release;The normally closed point of the normally opened point → KM2 of the normally closed point → KA152 of KM3 coil → KC160, release;KM5 coil →
The normally opened point of the normally closed point → KA250 of KC260, release;The normally opened point of the normally opened point → KA250 of the normally closed point → KA251 of KM6 coil → KM7, release
Put;The normally closed point of the normally opened point → KM6 of the normally closed point → KA252 of KM7 coil → KC260, release;
F strong opening device resting state → limit switch LS1 release → LS2 release → KC160 release, limit switch LS3 release → LS4
Release → KC260 discharges;
2, operation (open/stop) is closely controlled
A I group operation (on off button be self-replaced type contact i.e. press action unclamp playback): press start button SB1 →
KA101 coil obtains electric → KA101 normally opened some Guan Bi → PLC1[I0.6=1] or I group of start button of touch screen;
BPLC1[Q0.0=1] KA150 coil obtains the normally opened Guan Bi → KC160 of electric → KA150 normally closed Guan Bi → KM1 coil and obtains electric
Adhesive contact, simultaneously PLC1[Q0.1=1] → KA151 adhesive → normally opened Guan Bi → the 3KM of KA150 normally closed Guan Bi → KM2 coil
Obtain electric (it is star fashion that KM1/KM2 adhesive simultaneously starts No. 1 motor coil);Linkage KM1 normally closed some disconnection makes II group to control back
Road dead electricity realizes hardware interlock, linkage KM1 normally opened Guan Bi → KA204 coil obtains electric → KA204 normally opened some Guan Bi → PLC2
[I1.5=1] realizes software interlocks, and linkage KM2 normally opened Guan Bi → KA102 coil obtains electric → KA102 normally opened some Guan Bi → PLC1
The most reliable adhesive of [I1.1=1] software monitors KM2, the KM2 of coordinated signals KM3 wire loop is normally closed to be disconnected → realizes with KM3
Hardware interlock;Start-up study 6 → 9 seconds (can software design patterns) afterwards → PLC1[Q0.1=0] → KA151 coil losing electricity → KA151 is normally opened
Point disconnection → KM2 coil losing electricity, simultaneously PLC1[Q0.2=1] to obtain the normally closed Guan Bi → KA152 of electric → KM2 normally opened for → KA152 coil
Point Guan Bi → KC160 normally closed Guan Bi → KM3 coil must electrically activate and proceed to run (No. 1 motor coil is triangle manner);Connection
The dynamic normally closed disconnection → realization of KM3 controlling KM2 wire loop and KM2 hardware interlock, link KM3 normally opened some Guan Bi → KA103
Coil obtains electric → KA103 normally opened some Guan Bi → PLC1[I1.2=1] the most reliable adhesive of software supervision KM3, link the normally opened point of KM2
Disconnection → KA102 coil losing electricity → KA102 normally opened some disconnection → PLC1[I1.1=0] software supervision KM2 the most reliably discharges, with
On just complete the star triangle start of whole system;
C stop → press the coil of stop button SB2 or SB4 → KA100 with KA200 simultaneously electric → KA100 or KA200 is normally opened
Point Guan Bi → PLC1[I0.7=1], or press any one stop button → PLC1[Q0.0=0 of touch screen] → KA150 deactivation coil
Electricity → KA150 normally opened disconnection → KM1 coil losing electricity separating brake, PLC1[Q0.2=0 simultaneously] → KA152 coil losing electricity → KA152 is normal
Make war disconnections → KM3 coil losing electricity separating brake, its internal normally closed disconnection → cut-out institute while pressing stop button SB2 or SB4
There is the power supply controlling loop;Linkage normally closed some adhesive of KM1 makes II group of control loop restore electricity, and the normally opened disconnection of linkage KM1 →
KA204 coil losing electricity → KA204 normally opened some disconnection → PLC2[I1.5=0] release group interlocking, the normally opened disconnection of linkage KM3 →
KA103 coil losing electricity → KA103 normally opened some disconnection → PLC1[I1.2=0] software monitors KM3 the most reliably disconnects;No. 1 motor because of
KM1, KM3 dead electricity and shut down, whole system returns to holding state.
3, I group/II group conversion is started
A II group operation (on off button be self-replaced type contact i.e. press action unclamp playback): press start button SB3 →
KA201 coil obtains electric → KA201 normally opened some Guan Bi → PLC2[I0.6=1] or II group of start button of touch screen;
BPLC2[Q0.0=1] KA250 coil obtains the normally opened Guan Bi → KC260 of electric → KA250 normally closed Guan Bi → KM5 coil and obtains electric
Adhesive contact, simultaneously PLC2[Q0.1=1] → KA251 adhesive → normally opened Guan Bi → the 7KM of KA250 normally closed Guan Bi → KM6 coil
Obtain electric (it is star fashion that KM5/KM6 adhesive simultaneously starts motor coil);Linkage KM5 normally closed some disconnection makes I group to control loop mistake
Electricity realizes hardware interlock, linkage KM5 normally opened Guan Bi → KA104 coil obtains electric → KA104 normally opened some Guan Bi → PLC1[I1.5=
1] realizing software interlocks, linkage KM6 normally opened Guan Bi → KA202 coil obtains electric → KA202 normally opened some Guan Bi → PLC2[I1.1=
1] software monitors KM6 whether reliable adhesive, the normally closed disconnection of KM6 of coordinated signals KM7 wire loop → to realize hardware mutual with KM7
Lock;Start-up study 6 → 9 seconds (can software design patterns) afterwards → PLC2[Q0.1=0] → KA251 coil losing electricity → KA251 is normally opened disconnects
→ KM6 coil losing electricity, simultaneously PLC2[Q0.2=1] → KA252 coil obtain the normally closed Guan Bi → KA252 of electric → KM6 normally opened Guan Bi
→ KC160 normally closed Guan Bi → KM7 coil obtains electric → startup and proceeds to run (No. 2 motor coils are triangle manner);Linkage control
The KM7 of KM6 wire loop processed is normally closed to be disconnected → realizes and KM6 hardware interlock, and link KM7 normally opened Guan Bi → KA203 coil
Obtain electric → KA203 normally opened some Guan Bi → PLC2[I1.2=1] the most reliable adhesive of software supervision KM7, linkage KM6 is normally opened to be disconnected
→ KA202 coil losing electricity → KA202 normally opened some disconnection → PLC2[I1.1=0] software supervision KM6 the most reliably discharges, above just
Complete the star triangle start of whole system;
C stop → press the coil of stop button SB2 or SB4 → KA100 with KA200 simultaneously electric → KA100 or KA200 is normally opened
Point Guan Bi → PLC2[I0.7=1], or press any one stop button → PLC2[Q0.0=0 of touch screen] → KA250 deactivation coil
Electricity → KA250 normally opened disconnection → KM5 coil losing electricity separating brake, PLC2[Q0.2=0 simultaneously] → KA252 coil losing electricity → KA252 is normal
Make war disconnections → KM7 coil losing electricity separating brake, its internal normally closed disconnection → cut-out institute while pressing stop button SB2 or SB4
There is the power supply controlling loop;Linkage normally closed some adhesive of KM5 makes I group of control loop restore electricity, and the normally opened disconnection of linkage KM5 →
KA104 coil losing electricity → KA104 normally opened some disconnection → PLC1[I1.5=0] release group interlocking, the normally opened disconnection of linkage KM7 →
KA203 coil losing electricity → KA203 normally opened some disconnection → PLC2[I1.2=0] software monitors KM7 the most reliably disconnects;No. 2 motors because of
KM5, KM7 dead electricity and shut down, whole system returns to holding state;
It is optional that d starts under I group/II group Non-follow control, and when any one group starts unsuccessfully, system can proceed to another set automatically
Start, and point out failure logging fault;Stopping is arbitrary, for operation convenience, by any stop button (whether panel
On or the stop key on touch screen) whole system all can shut down.
4, remote control operation (open/stop)
Remote-control operation mode can change, such as relatively according to actual application feature: passive contact non-self-lock-ing controls, passive self-locking
Control, the control of active non-self-lock-ing, active contact are from lock control etc..Described herein it is: active voltage DC24V trigger-type controls
Pattern;
A is far controlled and is opened: when outside DC24V trigger voltage is through No. 1 terminal of patch panel X1 and No. 2 terminal DC24V relay K J1
Coil obtains electric → remote control lock SA2(lock-controlled switch, plays safeguard protection effect, and this switch is two kinds of orientation states: left-handed 45 degree is pass
→ forbid, contact disconnects;Dextrorotation 45 degree for opening → allowing, the closing of contact) be that permission state → normally closed Guan Bi → KJ1 of KJ2 is normal
Make war Guan Bi → KA303 and the line of adhesive → KA303` normally opened Guan Bi → self-locking KA303 and KA303` while KA303` coil
Circle;KA303 normally opened some Guan Bi → PLC1[I0.5=1] KA303 normally opened contact Guan Bi → PLC2[I0.5=1 simultaneously];
2 groups of PLC input port I0.5 of b are simultaneously entered signal, and software can distinguish and take turns starting 2 groups of pump motors, (it voluntarily
So it is proper in order to make every water pump all use for needing 2 groups to take turns starting).Once it is determined that after startup group any one group
PLC can output signal voluntarily, when system detects after the startup order performed starts unsuccessfully, can automatically turn within 20 seconds
It is changed to another set start, and points out trouble light and backstage to record failure condition, its I group of Starting mode and herein 2 on panel
Nearly control operation b is the same, as its II group of Starting mode starts I group/II group conversion b with herein 3;
C is far controlled and is stopped: when outside DC24V trigger voltage is through No. 3 terminals of patch panel X1 and No. 4 terminal DC24V relays
KJ2 coil obtains electric → power down through allowing the remote control lock normally closed disconnection → KA303 of SA2 → KJ2 and the KA303` coil of state while,
2 groups of PLC input ports [I0.5=0], software performs halt command automatically, its I group of stopping process and herein 2 closely control operation c mono-
Sample, as its II group of stopping process starts I group/II group conversion b with herein 3.So just complete whole remote control process
One loop control;
5, test is certainly opened
Owing to Fire Control Cabinet can not often be run, so every month will do one-shot test for pump motor, in case
Equipment for a long time need not and cause faults such as making moist, also for checking potential faults in advance.Touch at this equipment man-computer interface
Can arrange the concrete startup time of each of which moon, dwell time on screen, accurate unit is: the second;
A is when certainly opening after the wherein time of testing meets, and system can shift to an earlier date 10 minutes prompting sound and light alarms per minute, then performs to open
Dynamic order → PLC1[Q0.3=1] → certainly open lockhole switch SA1 for allowing position (the most mainly to play protection to make with above SA2
With) → KA153 coil obtains electric, KA153 internal two groups of normally opened contacts Guan Bi triggers the most simultaneously, and execution program afterwards is with herein
4 remote control operation b are the same;
B when from the start and stop time meet after, PLC1[Q0.3=0] → through allow state certainly open lock → KA153 coil losing electricity,
Its normally opened contact is made to disconnect → trigger PLC1[I0.5=0] and PLC2[I0.5=0] its I group of stopping process control near with this paper 2 operation c
Equally, as its II group of stopping process starts I group/II group conversion b with herein 3.So just complete from opening the one of process of the test
Individual circulation.
6, emergency starting device force start
When all of control loop all cannot work so that it is normal operating cannot start pump motor, and now have to
Run pump motor rescue and relief work, main power source power normal in the case of, emergency starting device force start device just
Can be controlled to force to put into handle, successfully start up pump motor rescue and relief work and (meet country by the operator having permission in 30 seconds
Standard GB50974 → 2014 " fire water-supply and hydrant system technical specification " the 11.0.12 article (strong article) specify: fire pump
Switch board should arrange mechanical emergency and open pumping function, fire pump switch board proposes a completely new concept → mechanical emergency and opens pump
Function).The operator now having permission key unlocks the operation handle of any one group of two groups of strong opening devices of group (at cabinet manipulation in vitro
A padlock it is mounted with at handle) directly operation handle is up pushed into and opens by force position;
Owing to there is no the standard gallery to this device in GB picture library, what in accompanying drawing, " force start " character line connected is one
Machinery energy storage mechanism device linkage contact forces the simplification figure of adhesive;
A selects I group to open by force: when operation handle travel to before fast energy storage mechanism action → handle position detection switchs LS1 adhesive
The detection switch LS2 adhesive of → handle position, power supply is through electric fuse FU1 → normal to LS1 → LS2 → KC160 coil obtains electric → KC160
The control loop normally opened Guan Bi → power supply of disconnection → KC160 of close point disconnection → KM1 and KM3 coil and system is through FU1 → KC160
The normally opened point of Guan Bi is powered directly to KM1, KM3, and the other end of one group of KC160 normally opened point control KM1, KM3 coil is straight simultaneously
Connect and power supply N line Guan Bi, if the now coil of KM1 and KM3 or good, adhesive KM1, KM3 before will being faster than that machinery is strong and closing
Main contact, which increase the synchronicity of combined floodgate, speed also has safety (electricity close a floodgate be faster than machinery combined floodgate).Simultaneously
The normally closed point of KC160 disconnects → cuts off I group of control ring current with II group, the simultaneously normally opened Guan Bi → KA305 coil of KC160
Electric → KA305 normally opened some Guan Bi → PLC1[I0.7=1], PLC2[I0.7=1] locking PLC(reach one mutual with strong throwing device
Lock purpose, it is considered to be some unreliable factor or unstable factor make control loop occur intermittent defect causes control
Conflict);If now KM1 or KM3 coil is broken or goes wrong in the emergency flight control loop such as KC160, then machinery is strong
Open and drawing KM1, KM3 contact will be forced to make it force adhesive to be that pump motor powers (open by force is to directly initiate);
B shuts down 1, presses any stop botton SB2 or SB4 → normally opened Guan Bi → power supply of this button interior on panel through insurance
The silk normally opened point of FU3 → stop button (when pressing close) → strong opening device tripping coil QT1 obtains electric adhesive trip link → open by force
Device dropout → KM1, KM3 armature lose pulling force separating brake;
C opens I group by force handle and down pulls → arrive and the position handle of mechanical trip will trigger the normally opened point of travel switch LS5 → LS5
Guan Bi → power supply obtains electric dropout through electric fuse FU1 → LS1 → LS5 → QT1 coil, if now tripping coil QT1 again without
Thread off, continue down spanner handle can by force mechanical trip (preferential use tripping coil be in order to increase the convenience of operation, its
Effect is as mechanical trip);
D selects II group to open by force: when operation handle travel to before fast energy storage mechanism action → handle position detection switch LS3 suction
The detection switch LS4 adhesive of conjunction → handle position, power supply is through electric fuse FU2 → obtain electric → KC260 to LS3 → LS4 → KC260 coil
The control loop normally opened Guan Bi → power supply of disconnection → KC260 of normally closed disconnection → KM5 and KM7 coil and system through FU2 →
The normally opened point of KC260 Guan Bi is powered directly to KM5, KM7, another of one group of KC260 normally opened point control KM5, KM7 coil simultaneously
End directly closes with power supply N line, if the now coil of KM5 and KM7 or good, will be faster than machinery strong close front adhesive KM5,
The main contact of KM7, which increases the synchronicity of combined floodgate, speed also has safety (electricity close a floodgate be faster than machinery combined floodgate).Simultaneously
The normally closed point of KC260 disconnects → cuts off I group of control ring current with II group, the simultaneously normally opened Guan Bi → KA305 coil of KC260
Electric → KA305 normally opened some Guan Bi → PLC1[I0.7=1], PLC2[I0.7=1] locking PLC(reach one mutual with strong throwing device
Lock purpose, it is considered to be some unreliable factor or unstable factor make control loop occur intermittent defect causes control
Conflict);If now KM5 or KM7 coil is broken or goes wrong in the emergency flight control loop such as KC260, then machinery is strong
Open and drawing KM5, KM7 contact will be forced to make it force adhesive to be that pump motor powers (open by force is to directly initiate);
E shuts down 1, presses any stop botton SB2 or SB4 → normally opened Guan Bi → power supply of this button interior on panel through insurance
The silk normally opened point of FU3 → stop button (when pressing close) → strong opening device tripping coil QT2 obtains electric adhesive trip link → open by force
Device dropout → KM5, KM7 armature lose pulling force separating brake;
F II group is opened by force handle down pull → to closing the normally opened point of location triggered travel switch LS6 → LS6 of mechanical trip
Conjunction → power supply obtains electric dropout through electric fuse FU2 → LS3 → LS6 → QT2 coil, if now tripping coil QT2 is again without de-
Button, continue down spanner handle can by force mechanical trip (preferential to use tripping coil be to increase the convenience of operation, its effect
Fruit is as mechanical trip).
7, about safeguard protection
Due to the particularity (its stable/reliability is the key of rescue and relief work in fire) of Fire Control Cabinet, put into operation
In the case of be not allow for trip protection, cabinet indoor design of the present invention all of auxiliary monitoring function only serves alarm
And backstage record time of failure and the troubleshooting deadline effect (such as: overcurrent, overvoltage, under-voltage, etc.), all
Operation tripping operation will not be caused.Situations below system can be protected by force: with reference to accompanying drawing 1, when KM1, KM2 adhesive simultaneously is that star is opened
Dynamic, after arriving the startup time, KM2 separating brake KM3 simultaneously closes a floodgate and proceeds to triangle and run, and this is one and starts shipment process normally, when
KM2 contact is viscous extremely cannot normal separating brake.With reference to accompanying drawing 7, accompanying drawing 8, now, the normally opened point of KM2 auxiliary contact is Guan Bi → KA102
Coil obtains electric → KA102 normally opened some Guan Bi → PLC1[I1.1=1] the most once mentioned the port that this is a detection KM2, cross
Startup time (usually 6 ~ 9 seconds) the normally opened point of KA102 of agreement does not also disconnect so that PLC1[I1.1=1] it is constantly in high level
State → so system carries out the instruction of separating brake KM1 and is automatically switched to the second group system startup (if not performing separating brake
Instruction KM1 will be energized always, KM2 contact again viscous in the dust cannot separating brake, whole motor will be constantly in star starting state,
Moment of torsion all with rotating speed cannot mate with water pump and will have serious consequences), in standby, KM3 is because some can not survey factor contact
Adhesive, although will not cause motor action, if but starting device also can cause conflict, so this equipment devises KM3 prison
Depending on port → PLC1[I1.2], if be detected that KM3 trouble light can be bright in standby lower adhesive, and can alarm, backstage
Record (all fault messages all can be so), facilitates patrol officer see situation in time and take measures in time;Just now mentioned:
If when KM2 contact is viscous dead, and this group startup can perform halt instruction and proceed to lower group of start-up mode, if at KM2 contact failure
In the case of not handling well, operator performs again force start, then will cause direct short-circuit (the KM2 contact of whole electrical network
Viscous dead+KM1+the KM3 that closes a floodgate closes a floodgate) this is the most serious consequence, so in the case of KM2 contact failure is not handled well its
If the normally opened point of auxiliary contact is also the operator close → now having permission open handle lock operation open by force handle, limit switch
The normally opened point of LS1 can preferentially close;Power supply obtains electric through the normally opened Guan Bi → KM2 of FU1 → LS1 normally opened Guan Bi → QT1 tripping coil
Action, machinery strong throwing device finally cannot be made to come into force, and (in perhaps running during opening by force, KM2 once motion, opens by force and will take off
Buckle a protective effect targetedly).
In like manner: when KM5, KM6 adhesive simultaneously is that star starts, and after arriving the startup time, KM6 separating brake KM7 simultaneously closes a floodgate and turns
Entering triangle to run, this is one and starts shipment process normally, when KM6 contact is viscous extremely cannot normally separating brake, now KM6 auxiliary contact
Normally opened point is that Guan Bi → KA202 coil obtains electric → KA202 normally opened some Guan Bi → PLC2[I1.1=1] the most once mentioned this and be
The port of one detection KM6, startup time (usually 6 ~ 9 seconds) the normally opened point of KA202 having crossed agreement does not also disconnect so that PLC2
[I1.1=1] is constantly in high level state → so system and carries out the instruction of separating brake KM5 and be automatically switched to the first system
System start (will be energized if not performing separating brake instruction KM5 always, KM6 contact again viscous in the dust cannot separating brake, whole motor will
Being constantly in star starting state, moment of torsion all with rotating speed cannot mate with water pump and will have serious consequences), in standby
KM7 can not survey factor contact adhesive because of some, although will not cause motor action, if but starting device also can cause punching
Prominent, so this equipment devises KM7 and monitors port → PLC2[I1.2], if be detected that KM7 in standby lower adhesive trouble light
Can be bright, and can alarm, backstage record (all fault messages all can be so), facilitate patrol officer to see situation in time and
Take measures in time;Just now mentioned: if when KM6 contact is viscous dead, and this group startup can perform halt instruction and proceed to lower group and open
Dynamic model formula, if operator performs again force start in the case of KM6 contact failure is not handled well, then will cause whole
The direct short-circuit of individual electrical network (the viscous dead+KM5 of KM6 contact close a floodgate+KM7 close a floodgate) this be the most serious consequence, so at KM6 contact
If the normally opened point of its auxiliary contact is also that the operator close → now having permission opens hands in the case of fault is not handled well
Handle latching operation opens by force handle, and the normally opened point of limit switch LS3 can preferentially close;Power supply is normal through the normally opened Guan Bi → KM6 of FU2 → LS3
Guan Bi → QT2 tripping coil energized action, finally cannot make machinery strong throwing device come into force and (perhaps run during opening by force battle
Middle KM6 once motion, opening by force to thread off plays a protective effect targetedly).
Although being described the various embodiments described above, but those skilled in the art once know basic wound
The property made concept, then can make other change and amendment, so above are only embodiments of the invention, not to these embodiments
Therefore limit the scope of patent protection of the present invention, every equivalent structure utilizing description of the invention and accompanying drawing content to be made or etc.
Effect flow process conversion, or directly or indirectly it is used in other relevant technical fields, the most in like manner it is included in the patent protection of the present invention
Within the scope of.
Claims (5)
1. the fire pump controller possessing fire pump electric control starting and mechanical emergency startup, it is characterised in that this disappears
Waterproof pump controller includes: control cabinet, and in cabinet, there are " certainly opening " lock-controlled switch and " far control " lock-controlled switch in lower section;Control
Having PLC inside cabinet, using PLC-touch screen is that system processes end;In switch board body portion also have 2 groups can be just
The often star triangle start running unit of operation, controls 2 fire pump motors respectively;In switch board body portion there is also mounted 2 sets should
Anxious starter, controls 2 fire pump motors respectively;Correspondingly, set band fast energy storage mechanism at emergency starting device to unlock
Operation handle, sets " always stopping " button on cabinet panel;Push to opening by force handle, just can start control by force eventually
End;Pressing " the always stopping " button on cabinet panel, the most releasably engageable separating brake is shut down;Described star triangle start running unit, is once
Main power source is through circuit breaker Q F10/QF20, vacuum A. C. contactor KM1 and A.C. contactor KM3 or vacuum A. C. contactor KM5
Fire pump motor main power source is provided with A.C. contactor KM7;Described emergency starting device is a band fast energy storage solution lock machine
The operation handle of structure and 2 vacuum A. C. contactors are formed, and operation handle is connect by long draw 2 vacuum communication that link respectively
The separating brake of tentaculum/combined floodgate armature;All there is closing coil under separating brake/combined floodgate armature, close a floodgate and keep buckle and buckle extension spring;Manipulator
During handle closing operation, long draw acts on separating brake/combined floodgate armature, makes separating brake/combined floodgate armature under the acting of buckle tension spring tension
Force probe of contactor KM1 or KM5 of drawing Vacuum Package;Described PLC is two siemens PLC systems
Row PLC is combined as one main one standby control.
The fire pump controller possessing fire pump electric control starting and mechanical emergency startup the most according to claim 1,
It is characterized in that: two described siemens PLC series of PLC are combined as one main one standby control, specifically with a S7-
224XP is combined as main control, is combined as by standby control with a S7-222CN and an EM-223CN;Main control programmable control
Device processed by S7-224XP, KA303 normally opened contact, KA153 normally opened contact, KA101 normally opened contact, KA100 normally opened contact,
KA200 normally opened contact, KA305 normally opened contact, KA102 normally opened contact, KA103 normally opened contact, KA106 normally opened contact, KA104 are normal
Open contact, KA150 relay coil, KA151 relay coil, KA152 relay coil, certainly open lock SA1, KA153 relay
Coil, KA154 relay coil and touch screen/PLC 1 form;Wherein KA303 or KA153, KA101, KA102, KA103, KA106
With KA104 normally opened contact, respectively corresponding I0.5, I0.6, I1.1, I1.2, I1.3, I1.5 end and the DC+24V being associated in S7-224XP
Between end;KA100 or KA200 and KA305 is connected in parallel between the I0.7 end of S7-224XP and DC+24V end;KA150、KA151、
KA152 and KA154 relay coil, correspondence is associated between Q0.0, Q0.1, Q0.2, Q0.4 end of S7-224XP and N end respectively;
KA153 relay coil with certainly open lock SA1 series connection after be connected S7-224XP Q0.3 end and and N end between;Touch screen/PLC 1 is even
Connect the COM-1 end of S7-224XP;Standby control Programmable Logic Controller by S7-222CN, EM-223CN, KA303 normally opened contact,
KA153 normally opened contact, KA201 normally opened contact, KA100 normally opened contact, KA200 normally opened contact, KA305 normally opened contact, KA202 are normal
Drive contact, KA203 normally opened contact, KA208 normally opened contact, KA204 normally opened contact, KA250 relay coil, KA251 relay
Coil, KA252 relay coil, KA254 relay coil and touch screen/PLC 2 form;Wherein KA303 or KA153, KA201,
KA202, KA203, KA208 and KA204 normally opened contact, respectively corresponding be associated in I0.5 that S7-222CN Yu EM-223CN combine,
Between I0.6, I1.1, I1.2, I1.3, I1.5 end and DC+24V end;KA100 or KA200 and KA305 is connected in parallel on S7-222CN's
Between I0.7 end and DC+24V end;KA250, KA251, KA252 and KA254 relay coil, correspondence is associated in S7-222CN respectively
Q0.0, Q0.1, Q0.2, Q0.4 end and N end between;Touch screen/PLC 1 connects the COM-1 end of S7-222CN.
The fire pump controller possessing fire pump electric control starting and mechanical emergency startup the most according to claim 1,
It is characterized in that: above described cabinet, acousto-optic is reported to the police, and has touch screen before cabinet;Sound and light alarm is PLC PLC technology
The connected acoustic-optic alarm of KA154/KA254 normal opened contact on device PLC2/PLC2.
The fire pump controller possessing fire pump electric control starting and mechanical emergency startup the most according to claim 1,
It is characterized in that: in described switch board body, portion is additionally provided with dual power supply switching assembly, can when outside is without double-power supply switching device
The conversion of PC level dual power supply is realized in cabinet.
The fire pump controller possessing fire pump electric control starting and mechanical emergency startup the most according to claim 1,
It is characterized in that: described PLC includes that manual control mode, reception fire-fighting center enabled instruction are controlled automatically
Mode processed, the control model of emergency flight control mode three groups.
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Cited By (2)
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CN107178489A (en) * | 2017-07-13 | 2017-09-19 | 成都鑫富达电气制造有限公司 | Integrated electric and machinery opens pump installation |
CN111059338A (en) * | 2019-12-25 | 2020-04-24 | 湛江米克化能有限公司 | Wharf fire monitor valve control circuit fault and processing method |
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CN111059338A (en) * | 2019-12-25 | 2020-04-24 | 湛江米克化能有限公司 | Wharf fire monitor valve control circuit fault and processing method |
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CN106050630B (en) | 2019-11-19 |
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