CN106049500A - Vibration filling assisting device - Google Patents

Vibration filling assisting device Download PDF

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Publication number
CN106049500A
CN106049500A CN201610363193.6A CN201610363193A CN106049500A CN 106049500 A CN106049500 A CN 106049500A CN 201610363193 A CN201610363193 A CN 201610363193A CN 106049500 A CN106049500 A CN 106049500A
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catheter
connector
vibrating
concrete
vibration
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黄永亮
陈孝诚
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No 2 Engineering Co Ltd of CCCC First Highway Engineering Co Ltd
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No 2 Engineering Co Ltd of CCCC First Highway Engineering Co Ltd
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Priority to CN201610363193.6A priority Critical patent/CN106049500A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • E02D15/06Placing concrete under water
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/10Deep foundations
    • E02D27/12Pile foundations
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Underground Or Underwater Handling Of Building Materials (AREA)

Abstract

本发明适用于材料灌注领域,提供了帮助材料灌注、振捣密实的一种振动助灌装置。该装置包括振动锤、导管连接器、插入式丝扣连接器。所述导管连接装置同振动锤通过法兰连接在一起,对应不同直径导管使用不同型号的连接器;所述插入式丝扣连接器在导管连接器下端,其丝口同导管丝口相同且可以旋入导管,从而将导管固定在导管连接器上,使导管和振动锤形成整体。使用时借助吊重机械悬吊在合适位置,然后将插入式丝扣连接器旋入导管末端,旋紧后开动振动锤。本发明的有益之处在于:通过振动锤的振动,帮助导管内材料顺利灌注,可以有效地解决因为灌注材料流动性小、固体颗粒聚集堵管等原因造成的灌注下料困难,并且可以帮助灌注材料密实。

The invention is applicable to the field of material perfusion, and provides a vibrating perfusion aid device for helping material perfusion and vibration compaction. The unit includes a vibratory hammer, catheter connectors, and plug-in threaded connectors. The conduit connection device and the vibrating hammer are connected together through flanges, and different types of connectors are used for conduits with different diameters; Screw in the catheter, thereby securing the catheter to the catheter connector, making the catheter and vibrating hammer integral. When in use, it is suspended in a suitable position by means of a hoisting machine, and then the plug-in threaded connector is screwed into the end of the conduit, and the vibrating hammer is started after tightening. The invention is beneficial in that: the vibration of the vibrating hammer can help the material in the catheter to be poured smoothly, which can effectively solve the difficulty of pouring and blanking caused by the low fluidity of the pouring material, the accumulation of solid particles and the blocking of the pipe, and can help the pouring The material is dense.

Description

一种振动助灌装置A vibration aid irrigation device

技术领域:Technical field:

本发明属于灌注领域,尤其涉及一种振动助灌装置。The invention belongs to the perfusion field, and in particular relates to a vibration-assisted perfusion device.

背景技术:Background technique:

高速公路、铁路、市政等桥梁工程在我国普遍修建,受地质条件的影响,在地质条件差的地段修建桥梁,为了满足地基承载力的要求,往往需要设计深桩基础。深桩基础水下砼灌注过程中因为混凝土坍落度小等原因出现堵管、混凝土下不去等问题,常规方法失败原因有:Bridge projects such as highways, railways, and municipal bridges are generally built in my country. Due to the influence of geological conditions, bridges are built in areas with poor geological conditions. In order to meet the requirements of the bearing capacity of the foundation, it is often necessary to design deep pile foundations. In the process of underwater concrete pouring of deep pile foundation, problems such as pipe plugging and concrete not going down due to reasons such as low concrete slump, etc. The reasons for the failure of conventional methods are:

1、混凝土坍落度小,混凝土在导管处难以流动散开,出管口处堆积,造成管口压力增大,管内混凝土不能流出;1. The concrete slump is small, the concrete is difficult to flow and disperse at the pipe, and the pipe outlet is piled up, causing the pressure of the pipe mouth to increase, and the concrete in the pipe cannot flow out;

2、混凝土在管内局部淤积,造成混凝土堵管难以下落;2. Partial siltation of concrete in the pipe makes it difficult for the concrete to block the pipe;

3、更换混凝土罐车时,混凝土间断灌注后又重新大量快速灌注,间断后进入的空气在混凝土下落的作用下产生高压气囊,使混凝土难以下落。3. When replacing the concrete tank truck, the concrete is poured intermittently and then poured again in a large amount quickly. The air entering after the interruption produces high-pressure air pockets under the action of the concrete falling, making it difficult for the concrete to fall.

因此,有必要提供一种混凝土助灌装置,来克服以上原因造成的混凝土难以下落的困难,帮助混凝土顺利灌注。Therefore, it is necessary to provide a concrete pouring aid device to overcome the difficulty that the concrete caused by the above reasons is difficult to fall, and to help the concrete pouring smoothly.

发明内容:Invention content:

本发明的目的在于提供一种振动助灌装置,旨在解决目前深桩基础水下砼灌注时,混凝土在导管中难以下落,致使桩基混凝土灌注困难的问题。The object of the present invention is to provide a vibrating grouting aid device, aiming to solve the problem that the concrete is difficult to fall in the conduit when the deep pile foundation is poured underwater, which makes the concrete pouring of the pile foundation difficult.

本发明是这样实现的,本发明涉及的一种振动助灌装置,该装置包括振动装置、导管连接器、插入式丝口连接器;所述导管连接器同振动装置通过可拆卸式的连接在一起,所述插入式丝扣连接器在导管连接器下端,丝扣同导管丝扣相同且可以旋入导管,将其固定在导管连接器上,从而同振动装置形成整体。The present invention is achieved in this way. The present invention relates to a vibrating irrigation aiding device, which includes a vibrating device, a catheter connector, and a plug-in thread connector; the catheter connector and the vibrating device are detachably connected to the Together, the plug-in threaded connector is at the lower end of the catheter connector, and the threaded button is the same as the catheter threaded button and can be screwed into the catheter to be fixed on the catheter connector, thereby forming an integral body with the vibration device.

进一步的,所述振动装置为振动锤。Further, the vibrating device is a vibrating hammer.

进一步的,所述导管连接器和振动装置使用法兰相互连接。Further, the conduit connector and the vibrating device are connected to each other using a flange.

进一步的,所述插入式丝扣连接器下端还设有限位装置。Further, the lower end of the plug-in threaded connector is also provided with a limiting device.

本发明提供的一种振动助灌装置,在混凝土难以灌注下落的情况下安装在导管顶端,通过振动锤振动,可以使导管底部混凝土在振动的作用下迅速流动散开,减少管口混凝土压力,同时管内淤积的混凝散落下散落。当导管内有高压气囊产生时,强烈的振动可以使混凝土迅速将气囊割裂,把空气排出导管混凝土顺利灌注。混凝土振动助灌装置可以利用振动有效地解决混凝土因为一些原因难以灌注下落的问题,确保了深桩基水下砼灌注的顺利进行。A vibrating irrigation aid device provided by the present invention is installed on the top of the conduit when the concrete is difficult to pour and fall. Through the vibration of the vibrating hammer, the concrete at the bottom of the conduit can flow and disperse rapidly under the action of vibration, reducing the concrete pressure at the nozzle. Simultaneously, the coagulation accumulated in the pipe is scattered and scattered. When there is a high-pressure air bag in the duct, the strong vibration can make the concrete quickly split the air bag, and the air will be discharged from the duct and the concrete will be poured smoothly. The concrete vibration aiding filling device can effectively solve the problem that the concrete is difficult to pour and fall due to some reasons by using vibration, and ensures the smooth progress of the underwater concrete pouring of the deep pile foundation.

与现有技术相比本发明的有益之处是:减少管口混凝土压力空气排出导管混凝土顺利灌注确保了深桩基水下砼灌注的顺利进行,并能使灌注材料更加密实。Compared with the prior art, the present invention has the advantages of reducing the concrete pressure at the nozzle, and the smooth pouring of the concrete in the air discharge duct, ensuring the smooth progress of the underwater concrete pouring of the deep pile foundation, and making the pouring material more compact.

附图说明:Description of drawings:

下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明提供的一种振动助灌装置的正面图;Fig. 1 is the front view of a kind of vibration aid irrigation device provided by the present invention;

图2是本发明提供的导管连接器和插入式丝扣连接器细部图。Fig. 2 is a detailed view of the conduit connector and the plug-in threaded connector provided by the present invention.

图中:1、振动装置,2、导管连接器,3、插入式丝扣连接器,4、限位装置。In the figure: 1. Vibration device, 2. Conduit connector, 3. Plug-in threaded connector, 4. Limiting device.

具体实施方式:detailed description:

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

图1示出了本发明实施例提供的一种振动助灌装置的结构。为了便于说明,仅仅示出了与本发明实施例相关的部分。Fig. 1 shows the structure of a vibration-assisted irrigation device provided by an embodiment of the present invention. For ease of description, only parts related to the embodiments of the present invention are shown.

该装置包括1、振动装置,2、导管连接器,3、插入式丝扣连接器;所述导管连接器2同振动装置1振动锤通过法兰连接在一起,所述插入式丝扣连接器3在导管连接器下端,丝扣同导管丝扣相同且可以旋入导管,将其固定在导管连接器上,从而同振动锤形成整体。The device includes 1. a vibrating device, 2. a conduit connector, and 3. a plug-in threaded connector; 3. At the lower end of the conduit connector, the threaded thread is the same as the conduit threaded thread and can be screwed into the conduit to fix it on the conduit connector, thereby forming an integral body with the vibrating hammer.

如图2所示,插入式丝扣连接器3的限位装置4直径突变,大于插入式丝扣连接器3上口直径,将丝扣连接器3限制在导管连接器上,使之成为一个整体,且插入式丝扣连接器3可以自由上下活动,便于其旋如导管末端丝口。同时限位装置4直径大于导管外径,可以让导管管口同限位装置4下表面紧紧贴合,便于振动传力。As shown in Figure 2, the diameter of the limiting device 4 of the plug-in threaded connector 3 changes suddenly, which is larger than the diameter of the upper opening of the plug-in threaded connector 3, so that the threaded connector 3 is restricted on the catheter connector, making it a Integral, and the plug-in threaded connector 3 can move up and down freely, so that it can be rotated like a threaded mouth at the end of a catheter. Simultaneously, the diameter of the limiting device 4 is larger than the outer diameter of the conduit, so that the mouth of the conduit can be closely attached to the lower surface of the limiting device 4, which is convenient for vibration force transmission.

下面结合附图及具体实施例对本发明的应用原理作进一步描述。The application principle of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

如图1所示,该装置包括振动装置、导管连接器、插入式丝扣连接器。使用时,将插入式丝扣连接器3提起,使插入式丝扣连接器的限位装置4露出,将插入式丝扣连接器的限位装置下表面同导管口末端紧紧贴合对紧,然后将插入式丝扣连接器3放下,旋入导管末端丝口,将导管同导管连接器紧紧固定在一起形成一个整体。As shown in Figure 1, the device includes a vibration device, a catheter connector, and a plug-in threaded connector. When in use, lift the plug-in threaded connector 3 to expose the stop device 4 of the plug-in thread connector, and fit the lower surface of the stop device of the plug-in thread connector tightly to the end of the conduit port , and then the plug-in threaded connector 3 is put down, screwed into the wire port at the end of the catheter, and the catheter and the catheter connector are tightly fixed together to form a whole.

使用时,开启振动装置1振动锤,振动锤振动通过导管连接器2传递至导管末端。在插入式丝扣连接器3的作用下,导管连接器2同导管紧紧连接,导管连接器2振动传递到导管,从而带动导管的振动。When in use, the vibrating device 1 is turned on to vibrate the hammer, and the vibration of the vibrating hammer is transmitted to the end of the catheter through the catheter connector 2 . Under the action of the plug-in threaded connector 3, the catheter connector 2 is tightly connected with the catheter, and the vibration of the catheter connector 2 is transmitted to the catheter, thereby driving the vibration of the catheter.

管口堆积的混凝土在振动的作用下迅速流动散开,管口压力减小,管内混凝土便可以顺利下落;管内淤积的混凝土也可以在振动的作用下散落;当管内有高压气囊产生时,高频率振动可以使混凝土进入气囊内,将气囊割裂,从而使空气排出。The concrete piled up at the nozzle flows and disperses rapidly under the action of vibration, the pressure at the nozzle decreases, and the concrete in the pipe can fall smoothly; the concrete deposited in the pipe can also be scattered under the action of vibration; The frequency vibration can make the concrete enter the air bag, split the air bag, and let the air out.

混凝土振动助灌装置通过带动混凝土导管振动,可以有效的解决混凝土在灌注过程中因为混凝土坍落度小难以流动聚集在导管出料口使导管末端压力大于管内混凝土压力、导管内产生高压气囊、混凝土在导管中淤积堵管等原因造成的混凝土下落困难难以灌注的问题。确保了深桩基水下砼灌注的顺利进行。The concrete vibration aiding filling device can effectively solve the problem that the concrete is difficult to flow and gather at the outlet of the conduit due to the small slump of the concrete during the pouring process by driving the concrete conduit to vibrate, so that the pressure at the end of the conduit is greater than the concrete pressure in the conduit, and high-pressure air pockets are generated in the conduit. Concrete It is difficult to pour concrete due to reasons such as siltation and blockage in the conduit. Ensure the smooth progress of deep pile foundation underwater concrete pouring.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (4)

1.一种振动助灌装置,其特征在于:包括振动装置(1)、所述振动装置(1)可拆卸的连接有用于连接灌注导管的导管连接器(2),导管连接器(2)下端固定连接有有插入式丝扣连接器(3),所述导管连接器(2)通过插入式丝扣连接器(3)与导管连接。1. A vibrating perfusion aid device, characterized in that it includes a vibrating device (1), and the vibrating device (1) is detachably connected with a catheter connector (2) for connecting a perfusion catheter, and the catheter connector (2) The lower end is fixedly connected with a plug-in threaded connector (3), and the conduit connector (2) is connected to the conduit through the plug-in threaded connector (3). 2.如权利要求1所述的振动助灌装置,其特征在于:所述振动装置(1)为振动锤。2. The vibrating irrigation aid device according to claim 1, characterized in that: the vibrating device (1) is a vibrating hammer. 3.如权利要求1所述的振动助灌装置,其特征在于:所述导管连接器(2)和振动装置(1)使用法兰相互连接。3. The vibration-assisted irrigation device according to claim 1, characterized in that: the conduit connector (2) and the vibration device (1) are connected to each other by a flange. 4.如权利要求1所述的振动助灌装置,其特征在于:所述插入式丝扣连接器(3)下端还设有限位装置(4)。4. The vibration-assisted irrigation device according to claim 1, characterized in that: the lower end of the plug-in threaded connector (3) is also provided with a limit device (4).
CN201610363193.6A 2016-05-30 2016-05-30 Vibration filling assisting device Pending CN106049500A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN109339128A (en) * 2018-09-26 2019-02-15 天津建岩岩土工程有限公司 Prefabricated hollow shell pill method for correcting error
CN113123342A (en) * 2021-03-25 2021-07-16 深圳市工勘岩土集团有限公司 Vibration device for removing blockage of perfusion catheter
CN113152471A (en) * 2021-03-25 2021-07-23 深圳市工勘岩土集团有限公司 Construction method for removing blockage of perfusion catheter

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CN203213120U (en) * 2013-04-19 2013-09-25 陕西中核大地实业有限公司 Connector of underwater concreting guide pipe and drill rod
CN205653793U (en) * 2016-05-30 2016-10-19 中交一公局第二工程有限公司 Vibration helps filling to put

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RU2060322C1 (en) * 1991-04-30 1996-05-20 Шаволов Андрей Сергеевич Device to lay down concrete mixture
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109339128A (en) * 2018-09-26 2019-02-15 天津建岩岩土工程有限公司 Prefabricated hollow shell pill method for correcting error
CN113123342A (en) * 2021-03-25 2021-07-16 深圳市工勘岩土集团有限公司 Vibration device for removing blockage of perfusion catheter
CN113152471A (en) * 2021-03-25 2021-07-23 深圳市工勘岩土集团有限公司 Construction method for removing blockage of perfusion catheter
CN113152471B (en) * 2021-03-25 2022-04-15 深圳市工勘岩土集团有限公司 Construction method for removing blockage of perfusion catheter
CN113123342B (en) * 2021-03-25 2022-04-19 深圳市工勘岩土集团有限公司 Vibration device for removing blockage of perfusion catheter

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